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QB tanks

 
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DAVELEIKAM(at)wi.rr.com
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PostPosted: Thu Jun 28, 2007 8:42 pm    Post subject: QB tanks Reply with quote

So far so good. Two QB tanks tested, no leaks, never took them off the wings. The final test will be to fill them with fuel for engine testing and flight. Hopefully they remain sound.
Just thought I'd let ya all know.

By the way, I simply installed the fuel senders temporarily for the tests with the included gaskets, no pro-seal, and they did not leak. Must you use pro-seal for install, or is this just a prudent practice? I do plan on using the stuff, but the gaskets seem to work well on their own.

Dave Leikam
40496
About to start putting the guts and wires in my wings.


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VHMUM(at)bigpond.com
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PostPosted: Thu Jun 28, 2007 11:11 pm    Post subject: QB tanks Reply with quote

Dave how did you test them ?

Chris
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AirMike



Joined: 27 Feb 2007
Posts: 514
Location: Nevada

PostPosted: Fri Jun 29, 2007 3:21 am    Post subject: QB tanks testing Reply with quote

Yes - what was your leak test proceedure ???

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jesse(at)saintaviation.co
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PostPosted: Fri Jun 29, 2007 4:03 am    Post subject: QB tanks Reply with quote

Dave,

Some people are leaving out the gaskets completely and just using proseal and others are going the other extreme, using no proseal and just the gaskets. Either way has benefits. With just proseal, you will probably go longer without leaks, but if/when it becomes time to replace the senders, it will be more work to do so. Using just the gaskets makes it much easier to change the senders, but the rubber will most likely dry out and crack and give you leaks sometime down the road. Many are using the gaskets and putting anywhere from a little to a lot of proseal around them. We have started just using the gaskets after putting a little proseal around the nutplates inside the tank. I just tested a set of tanks and at first test there was a leak around one of the screws on one tank that was fixed by a quarter turn with a screwdriver. Maybe a good combination if you are worried would be just the gaskets and then a bead around the outside of the gasket with proseal, and maybe a little proseal around the screws (but not on the head).

Jesse Saint
Saint Aviation, Inc.
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
www.saintaviation.com
Cell: 352-427-0285
Fax: 815-377-3694


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Leikam
Sent: Friday, June 29, 2007 1:43 AM
To: RV-10 matronics
Subject: QB tanks


So far so good. Two QB tanks tested, no leaks, never took them off the wings. The final test will be to fill them with fuel for engine testing and flight. Hopefully they remain sound.

Just thought I'd let ya all know.



By the way, I simply installed the fuel senders temporarily for the tests with the included gaskets, no pro-seal, and they did not leak. Must you use pro-seal for install, or is this just a prudent practice? I do plan on using the stuff, but the gaskets seem to work well on their own.



Dave Leikam

40496

About to start putting the guts and wires in my wings.




[quote] [b]


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jwt(at)roadmapscoaching.c
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PostPosted: Fri Jun 29, 2007 4:56 am    Post subject: QB tanks Reply with quote

Jesse,

I used the gaskets with Fuel Lube. I have tested the tanks (even removed them to test the back side), and they test ok. I used the balloon and soapy water method. Do you see any potential problems with the gasket/Fuel Lube approach?

John Testement
jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
40321
Richmond, VA
Paint prep and LOTS of misc stuff
do not archive
From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jesse Saint
Sent: Friday, June 29, 2007 8:03 AM
To: rv10-list(at)matronics.com
Subject: RE: QB tanks


Dave,

Some people are leaving out the gaskets completely and just using proseal and others are going the other extreme, using no proseal and just the gaskets. Either way has benefits. With just proseal, you will probably go longer without leaks, but if/when it becomes time to replace the senders, it will be more work to do so. Using just the gaskets makes it much easier to change the senders, but the rubber will most likely dry out and crack and give you leaks sometime down the road. Many are using the gaskets and putting anywhere from a little to a lot of proseal around them. We have started just using the gaskets after putting a little proseal around the nutplates inside the tank. I just tested a set of tanks and at first test there was a leak around one of the screws on one tank that was fixed by a quarter turn with a screwdriver. Maybe a good combination if you are worried would be just the gaskets and then a bead around the outside of the gasket with proseal, and maybe a little proseal around the screws (but not on the head).

Jesse Saint
Saint Aviation, Inc.
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
www.saintaviation.com
Cell: 352-427-0285
Fax: 815-377-3694


6/28/2007 5:57 PM
[quote][b]


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jesse(at)saintaviation.co
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PostPosted: Fri Jun 29, 2007 5:27 am    Post subject: QB tanks Reply with quote

Did you use the lube on the threads of the screws or just on the face of the gasket? I can’t say that I see any problem with it, although I am certainly no expert on Fuel Lube. The main problem with just using the gasket, as I understand it, is that the rubber can dry out and crack. I don’t know the affect of fuel lube on the rubber. Others would be much more qualified to answer this.

Do not archive

Jesse Saint
Saint Aviation, Inc.
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
www.saintaviation.com
Cell: 352-427-0285
Fax: 815-377-3694


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Testement
Sent: Friday, June 29, 2007 8:55 AM
To: rv10-list(at)matronics.com
Subject: RE: QB tanks


Jesse,

I used the gaskets with Fuel Lube. I have tested the tanks (even removed them to test the back side), and they test ok. I used the balloon and soapy water method. Do you see any potential problems with the gasket/Fuel Lube approach?

John Testement
jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
40321
Richmond, VA
Paint prep and LOTS of misc stuff
do not archive


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jesse Saint
Sent: Friday, June 29, 2007 8:03 AM
To: rv10-list(at)matronics.com
Subject: RE: QB tanks
Dave,

Some people are leaving out the gaskets completely and just using proseal and others are going the other extreme, using no proseal and just the gaskets. Either way has benefits. With just proseal, you will probably go longer without leaks, but if/when it becomes time to replace the senders, it will be more work to do so. Using just the gaskets makes it much easier to change the senders, but the rubber will most likely dry out and crack and give you leaks sometime down the road. Many are using the gaskets and putting anywhere from a little to a lot of proseal around them. We have started just using the gaskets after putting a little proseal around the nutplates inside the tank. I just tested a set of tanks and at first test there was a leak around one of the screws on one tank that was fixed by a quarter turn with a screwdriver. Maybe a good combination if you are worried would be just the gaskets and then a bead around the outside of the gasket with proseal, and maybe a little proseal around the screws (but not on the head).

Jesse Saint
Saint Aviation, Inc.
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
www.saintaviation.com
Cell: 352-427-0285
Fax: 815-377-3694





6/28/2007 5:57 PM [quote] [b]


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DAVELEIKAM(at)wi.rr.com
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PostPosted: Fri Jun 29, 2007 6:40 am    Post subject: QB tanks Reply with quote

I installed the senders as I stated, then installed the quickdrain valves on the bottom of the wings. Purchased a small brass valve and necessary hardware from local store and installed that in the strainer fitting. I found a small rubber grommet and pushed that onto the vent fitting. Then put a balloon over the grommet and SLOWLY added air from compressor turned way down to almost nothing through the open valve. Watched the balloon grow to about 14" dia. Close valve. (Ya think?!) Sprayed dishsoap and water solution on fittings and valve to be sure nothing was leaking and waited overnight. Balloon still at 14". Sprayed soap on rivets just for grins and giggles, no bubbles. I am confident at this time there are no leaks. Down the road is another story, but I can't think of any more testing to do which would identify any problem areas.
I did at first have a small leak in the valve, which I tightened and stopped the leak. Also the balloon over the vent fitting. I just wrapped electrical tape around the neck tightly and that stopped.
I know some have found leaks in their QB tanks, but I really did not expect any. I have found the QB kits so far to be of very good quality and am guessing Van's must test them before install. On to the wing guts.

Dave Leikam
40496
QB wing guts
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DAVELEIKAM(at)wi.rr.com
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PostPosted: Fri Jun 29, 2007 6:44 am    Post subject: QB tanks Reply with quote

I did not use anything on the screws with the gasket. I know, I thought they may leak also but they did not.

Dave Leikam
[quote] ---


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jwt(at)roadmapscoaching.c
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PostPosted: Fri Jun 29, 2007 9:38 am    Post subject: QB tanks Reply with quote

I just put the Fuel Lube on the gasket, not the screws. We'll see if it keeps the gasket from drying.

John

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jesse Saint
Sent: Friday, June 29, 2007 9:26 AM
To: rv10-list(at)matronics.com
Subject: RE: QB tanks


Did you use the lube on the threads of the screws or just on the face of the gasket? I can’t say that I see any problem with it, although I am certainly no expert on Fuel Lube. The main problem with just using the gasket, as I understand it, is that the rubber can dry out and crack. I don’t know the affect of fuel lube on the rubber. Others would be much more qualified to answer this.

Do not archive

Jesse Saint
Saint Aviation, Inc.
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
www.saintaviation.com
Cell: 352-427-0285
Fax: 815-377-3694


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Testement
Sent: Friday, June 29, 2007 8:55 AM
To: rv10-list(at)matronics.com
Subject: RE: QB tanks


Jesse,

I used the gaskets with Fuel Lube. I have tested the tanks (even removed them to test the back side), and they test ok. I used the balloon and soapy water method. Do you see any potential problems with the gasket/Fuel Lube approach?

John Testement
jwt(at)roadmapscoaching.com (jwt(at)roadmapscoaching.com)
40321
Richmond, VA
Paint prep and LOTS of misc stuff
do not archive


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Jesse Saint
Sent: Friday, June 29, 2007 8:03 AM
To: rv10-list(at)matronics.com
Subject: RE: QB tanks
Dave,

Some people are leaving out the gaskets completely and just using proseal and others are going the other extreme, using no proseal and just the gaskets. Either way has benefits. With just proseal, you will probably go longer without leaks, but if/when it becomes time to replace the senders, it will be more work to do so. Using just the gaskets makes it much easier to change the senders, but the rubber will most likely dry out and crack and give you leaks sometime down the road. Many are using the gaskets and putting anywhere from a little to a lot of proseal around them. We have started just using the gaskets after putting a little proseal around the nutplates inside the tank. I just tested a set of tanks and at first test there was a leak around one of the screws on one tank that was fixed by a quarter turn with a screwdriver. Maybe a good combination if you are worried would be just the gaskets and then a bead around the outside of the gasket with proseal, and maybe a little proseal around the screws (but not on the head).

Jesse Saint
Saint Aviation, Inc.
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
www.saintaviation.com
Cell: 352-427-0285
Fax: 815-377-3694



6/28/2007 5:57 PM
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6/28/2007 5:57 PM
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MauleDriver(at)nc.rr.com
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PostPosted: Fri Jun 29, 2007 11:22 am    Post subject: QB tanks Reply with quote

I recently tested my tanks using the balloon and soap and water method.
No leaks found.

I didn't have the nerve or knowledge to blow the balloon up to 14". The
warnings about not using too much pressure got my attention. I just
took up to where it the balloon starts to stretch if that makes any
sense. How much pressure should be used here? how do you measure it?
should I redo it and blow a balloon up to many inches? Your
thoughts/experience welcome.

I didn't use anything on the gasket but I intend to use fuel lube on
both the gasket and the threads. It appears to be what fuel lube if for
- a non-drying, petrochemical resistant sealant for fittings that have
fuel trying to leak out. I guess pro-seal sounds like the samething
except it would seem to get hard over time.

Bill "installing wires for autopilot servo and LED position lights in
wings" Watson
John Testement wrote:
Quote:
I just put the Fuel Lube on the gasket, not the screws. We'll see if
it keeps the gasket from drying.

John

------------------------------------------------------------------------
*From:* owner-rv10-list-server(at)matronics.com
[mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Jesse Saint
*Sent:* Friday, June 29, 2007 9:26 AM
*To:* rv10-list(at)matronics.com
*Subject:* RE: QB tanks

Did you use the lube on the threads of the screws or just on the face
of the gasket? I can’t say that I see any problem with it, although I
am certainly no expert on Fuel Lube. The main problem with just using
the gasket, as I understand it, is that the rubber can dry out and
crack. I don’t know the affect of fuel lube on the rubber. Others
would be much more qualified to answer this.



Do not archive



Jesse Saint

Saint Aviation, Inc.

jesse(at)saintaviation.com <mailto:jesse(at)saintaviation.com>

www.saintaviation.com <http://www.saintaviation.com>

Cell: 352-427-0285

Fax: 815-377-3694

------------------------------------------------------------------------

*From:* owner-rv10-list-server(at)matronics.com
[mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *John
Testement
*Sent:* Friday, June 29, 2007 8:55 AM
*To:* rv10-list(at)matronics.com
*Subject:* RE: QB tanks



Jesse,



I used the gaskets with Fuel Lube. I have tested the tanks (even
removed them to test the back side), and they test ok. I used the
balloon and soapy water method. Do you see any potential problems with
the gasket/Fuel Lube approach?



John Testement
jwt(at)roadmapscoaching.com <mailto:jwt(at)roadmapscoaching.com>
40321

Richmond, VA
Paint prep and LOTS of misc stuff

do not archive



------------------------------------------------------------------------

*From:* owner-rv10-list-server(at)matronics.com
[mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Jesse Saint
*Sent:* Friday, June 29, 2007 8:03 AM
*To:* rv10-list(at)matronics.com
*Subject:* RE: QB tanks

Dave,



Some people are leaving out the gaskets completely and just using
proseal and others are going the other extreme, using no proseal and
just the gaskets. Either way has benefits. With just proseal, you
will probably go longer without leaks, but if/when it becomes time to
replace the senders, it will be more work to do so. Using just the
gaskets makes it much easier to change the senders, but the rubber
will most likely dry out and crack and give you leaks sometime down
the road. Many are using the gaskets and putting anywhere from a
little to a lot of proseal around them. We have started just using
the gaskets after putting a little proseal around the nutplates inside
the tank. I just tested a set of tanks and at first test there was a
leak around one of the screws on one tank that was fixed by a quarter
turn with a screwdriver. Maybe a good combination if you are worried
would be just the gaskets and then a bead around the outside of the
gasket with proseal, and maybe a little proseal around the screws (but
not on the head).



Jesse Saint

Saint Aviation, Inc.

jesse(at)saintaviation.com <mailto:jesse(at)saintaviation.com>

www.saintaviation.com <http://www.saintaviation.com>

Cell: 352-427-0285

Fax: 815-377-3694

------------------------------------------------------------------------
6/28/2007 5:57 PM

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DAVELEIKAM(at)wi.rr.com
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PostPosted: Fri Jun 29, 2007 8:47 pm    Post subject: QB tanks Reply with quote

I blew the balloon up to what I thought would be easy to measure and detect
shrinkage. No special size or pressure. I would think the pressure to
inflate a balloon would not harm the tanks at all and the balloon would
burst way before any damage would be done to the tank. Now I know even a
moderately small amount of vacuum could crush the tanks. I believe sea
level AP is about 14.5 psi?

Dave Leikam
40496
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jesse(at)saintaviation.co
Guest





PostPosted: Fri Jun 29, 2007 9:13 pm    Post subject: QB tanks Reply with quote

The size of the balloon can shrink or grow with temperature change. I don't think the size of the balloon matters as much as it holding its pressure. Just IMHO. Also, a small balloon will pop before hitting 14". Size doesn't matter much here, guys, as long as it is consistent.

Do not archive

Jesse Saint
Saint Aviation, Inc
jesse(at)saintaviation.com
www.saintaviation.com
352-427-0285

Leather interior kit for the RV-10 -
www.saintaviation.com/interior

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