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Automatic Headlight Hi/Lo Fallover Circuit

 
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nuckollsr(at)cox.net
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PostPosted: Wed Jul 04, 2007 7:23 am    Post subject: Automatic Headlight Hi/Lo Fallover Circuit Reply with quote

At 08:42 AM 6/29/2007 -0400, you wrote:

Quote:
I'm wondering if there is a device I can install on my landing lights that
will sense when the high beam filament has failed and automagically switch
the current to the low beam filament.

I'm using the single source/single switch wig-wag system, as per
<http://www.aeroelectric.com/PPS/Lighting/WigWag.pdf>http://www.aeroelectric.com/PPS/Lighting/WigWag.pdf
pg 3.0 and have only one wire to each light.

My landing lights are a Bob Olds design and utilize dual filament
automotive H4 halogen bulbs, one per side. I would like to have something
(preferably home brewed - read low $$$) at each headlamp that will fall
over to the low beam so I can double bulb life, reduce maintenance and
save a little money.

Thanks,

Tony Kirk
RV-6A N57TK

Your query reminded me of an article in progress that
needed to be finished. I've posted it at:

http://aeroelectric.com/articles/Failure_Detection_and_Annunciation.pdf

I'll echo Eric's admonition that automatic changeover
for failed components is appropriate only on weapons
systems and spacecraft. Even then, the fact that a failure
occurred and the last can of peas has been pulled down
off the shelf needs to be annunciated with as much reliability
as the automatic changeover system itself.

Adding such systems into our itty-bitty airplanes has
a high cost of ownership and poor return on investment.
Just because your RV wants to be a 787 when it grows up
doesn't mean it should be burdened with things that
even the 787 pilot (and his ground crew) would find more
of a hassle than a help.

Bob . . .

----------------------------------------
( "Physics is like sex: sure, it may )
( give some practical results, but )
( that's not why we do it." )
( )
( Richard P. Feynman )
----------------------------------------


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nuckollsr(at)cox.net
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PostPosted: Thu Jul 05, 2007 5:47 am    Post subject: Automatic Headlight Hi/Lo Fallover Circuit Reply with quote

At 08:30 PM 7/4/2007 -0400, you wrote:

Quote:


Several turns of heavy magnet wire ~18 ga wound the length of a magnetic
reed switch in place of the .01 ohm resistor and you could bias the FET on
when the current flow stops. A similar idea is used to drive the bulb
failure indicator on some cars (Volvo, uses a Bosch module) It turns on a
warning bulb not an FET but the idea is there.

Not sure what you're referring to here . . . perhaps your
message was truncated?

I considered a variety of current sensing techniques for
the article but settled on the reed switch as the simplest
and most likely to be successfully assembled by a neophyte.
The last few circuits I designed that included a non-contact,
current sense feature used hall devices from Amploc. See:

http://amploc.com/HANDBOOK%204.pdf

I use these critters a lot when I need to grab a
medium quality current value from a wire in an airplane
where I need to avoid cutting into it for a shunt.

Bob . . .


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trigo(at)mail.telepac.pt
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PostPosted: Thu Jul 05, 2007 11:59 am    Post subject: Automatic Headlight Hi/Lo Fallover Circuit Reply with quote

Quote:
I considered a variety of current sensing techniques for
the article but settled on the reed switch as the simplest
and most likely to be successfully assembled by a neophyte.
The last few circuits I designed that included a non-contact,
current sense feature used hall devices from Amploc. See:

http://amploc.com/HANDBOOK%204.pdf

I use these critters a lot when I need to grab a
medium quality current value from a wire in an airplane
where I need to avoid cutting into it for a shunt.

Bob . . .

Bob

And with this critters as current sensors, which is the dedicated digital
indicator we can use in our aircraft's instrument panel ?

Carlos


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hooverra(at)verizon.net
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PostPosted: Thu Jul 05, 2007 3:44 pm    Post subject: Automatic Headlight Hi/Lo Fallover Circuit Reply with quote

Bob,
Sorry I wasn't clear. The magnetic current sense element as
described could be applied to the circuit described by Eric and thus
eliminating the gain block and the series resistor required to develop
the I/R drop that is the input to the gain block. Just after sending my
previous post I saw your sensor circuit post. So my concept was to
utilize the reed switch to turn on the FET just as you suggest turning
on the LED indicator. The Volvo/Bosch module is interesting in that it
uses a bifilar winding with current from one bulb going one way and
current from the other in a pair (say front and rear right turn signal).
If both bulbs are burning the fields cancel and no warning. This
eliminates the problem of triggering a warning if the lights are turned
off or flashing. The only state that will switch the module is
unbalanced current in the 2 coils as in only one bulb lighted.
Ralph Hoover
RV7A

Robert L. Nuckolls, III wrote:
Quote:

<nuckollsr(at)cox.net>

At 08:30 PM 7/4/2007 -0400, you wrote:

>
> <hooverra(at)verizon.net>
>
> Several turns of heavy magnet wire ~18 ga wound the length of a
> magnetic reed switch in place of the .01 ohm resistor and you could
> bias the FET on when the current flow stops. A similar idea is used
> to drive the bulb failure indicator on some cars (Volvo, uses a Bosch
> module) It turns on a warning bulb not an FET but the idea is there.

Not sure what you're referring to here . . . perhaps your
message was truncated?

I considered a variety of current sensing techniques for
the article but settled on the reed switch as the simplest
and most likely to be successfully assembled by a neophyte.
The last few circuits I designed that included a non-contact,
current sense feature used hall devices from Amploc. See:

http://amploc.com/HANDBOOK%204.pdf

I use these critters a lot when I need to grab a
medium quality current value from a wire in an airplane
where I need to avoid cutting into it for a shunt.

Bob . . .



--
Ralph C. Hoover
RV7A
hooverra at verizon dot net


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rd2(at)evenlink.com
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PostPosted: Sat Jul 07, 2007 5:02 am    Post subject: Automatic Headlight Hi/Lo Fallover Circuit Reply with quote

Hi all,

not sure if there was an answer to Carlos' question, could not locate one.
I'd be interested in the answer as well.

Thanks
Rumen
_____________________Original message __________________________
(received from Carlos Trigo; Date: 08:54 PM 7/5/2007
+0100)
________________________________________________________________

<trigo(at)mail.telepac.pt>

Quote:
I considered a variety of current sensing techniques for
the article but settled on the reed switch as the simplest
and most likely to be successfully assembled by a neophyte.
The last few circuits I designed that included a non-contact,
current sense feature used hall devices from Amploc. See:

http://amploc.com/HANDBOOK%204.pdf

I use these critters a lot when I need to grab a
medium quality current value from a wire in an airplane
where I need to avoid cutting into it for a shunt.

Bob . . .

Bob

And with this critters as current sensors, which is the dedicated digital
indicator we can use in our aircraft's instrument panel ?

Carlos


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