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Extra fuel for 52 - Follow the example in the 52W's

 
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craig(at)ustek.com
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PostPosted: Mon Jul 23, 2007 2:26 pm    Post subject: Extra fuel for 52 - Follow the example in the 52W's Reply with quote

I have a 52W with aux tanks outboard of the mains. Each side holds 21 gals for a total of 74 gals. The aux tanks are made by wetting wing bays (no bladder). Why not do the same with your 52's. I believe the wing is identical. Would require a few access panels fabricated to seal, vent, drain and to put the senders and output fittings in. Engineering drawings could be optained from Aerostar or from an existing 52W.  No additional structural engineering. The 52W uses 2, cockpit switched, facet 24v pumps to move fuel from the aux tanks to the mains.


From: Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E
Sent: Mon 7/23/2007 5:15 PM
To: yak-list(at)matronics.com
Subject: RE: Re: Yak-List Digest: 12 Msgs - 07/21/07
[quote]--> Yak-List message posted by: "Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E" <mark.bitterlich(at)navy.mil> Why not pull the whole mess out and put in TWO of those size tanks? Mark --


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mark.bitterlich(at)navy.m
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PostPosted: Mon Jul 23, 2007 3:43 pm    Post subject: Extra fuel for 52 - Follow the example in the 52W's Reply with quote

Good idea.

We were talking about 50's however..... Smile

Mark


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bwade154(at)yahoo.com
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PostPosted: Mon Jul 23, 2007 4:46 pm    Post subject: Extra fuel for 52 - Follow the example in the 52W's Reply with quote

Is anyone doing this fuel tank conversion in the US? if so how much? On the same subject is anyone doing the Termikas TD conversion here in the States? Again at what price.
Thanks Bill Wade

Craig Schneider <craig(at)ustek.com> wrote:
[quote] I have a 52W with aux tanks outboard of the mains. Each side holds 21 gals for a total of 74 gals. The aux tanks are made by wetting wing bays (no bladder). Why not do the same with your 52's. I believe the wing is identical. Would require a few access panels fabricated to seal, vent, drain and to put the senders and output fittings in. Engineering drawings could be optained from Aerostar or from an existing 52W. No additional structural engineering. The 52W uses 2, cockpit switched, facet 24v pumps to move fuel from the aux tanks to the mains.


From: Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E
Sent: Mon 7/23/2007 5:15 PM
To: yak-list(at)matronics.com
Subject: RE: Re: Yak-List Digest: 12 Msgs - 07/21/07
[quote]--> Yak-List message posted by: "Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E" <mark.bitterlich(at)navy.mil> Why not pull the whole mess out and put in TWO of those size tanks? Mark --


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dsavarese(at)elmore.rr.co
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PostPosted: Mon Jul 23, 2007 4:50 pm    Post subject: Extra fuel for 52 - Follow the example in the 52W's Reply with quote

Modifying a stock Yak 52 for wet wing tanks has proven to be a real problem. They eventually leak...plain and simple. The wing was not designed for a wet wing cavity. Making one in the existing wings creates more problems than they are worth. If one of my customers mandates a wet wing tank modification to his stock, 1980's model Yak 52, I ask them to sign a release which relieves me of any responsibility for any and all problems that can (and will) occur with the wet wing tank conversion. Including the inevitable blue stains on the underside of the wing, which as we know is the telltale sign of a 100LL avgas leak.

For those that are interested, I will have the first set of fuel tank bladders that we designed (yes, bladders) for the Yak 52 in the next couple of weeks. They will replace the standard, metal fuel tanks. I will be testing them on my personal airplane. Estimated useable fuel will be in the 50 total gallons range giving us a real 2.5 hour + airplane, PLUS 30 minutes reserve. More information will be available very soon.
Dennis

[quote] ---


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dsavarese(at)elmore.rr.co
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PostPosted: Mon Jul 23, 2007 4:55 pm    Post subject: Extra fuel for 52 - Follow the example in the 52W's Reply with quote

Bill,
No one that I know of is doing the wet wing tank modification on the stock 52 and no one as far as I know is doing the TD conversion here in the states on their stock 52. As I said in my previous email, a wet wing modification on the stock Yak 52's has been a problem. If you want more fuel, wait for the fuel bladders. They will go right into the existing fuel cavity.

Dennis

[quote] ---


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viperdoc(at)mindspring.co
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PostPosted: Mon Jul 23, 2007 5:24 pm    Post subject: Extra fuel for 52 - Follow the example in the 52W's Reply with quote

Patience great one. A fix is in the works if all works out. That is all I can say for now. That also goes for the fix for Carbon Monoxide. Which is very high in the 52 and the 50 also. Just finished doing the primary flight profile measurements. All those little airframe seals are not lowering the levels down to safe limits ( PMEL – permissible exposure limits) during start, taxi, TO, decent, landing and shutdown.
Doc

From: owner-yak-list-server(at)matronics.com [mailto:owner-yak-list-server(at)matronics.com] On Behalf Of bill wade
Sent: Monday, July 23, 2007 7:45 PM
To: yak-list(at)matronics.com
Subject: Re: Extra fuel for 52 - Follow the example in the 52W's


Is anyone doing this fuel tank conversion in the US? if so how much? On the same subject is anyone doing the Termikas TD conversion here in the States? Again at what price.

Thanks Bill Wade

Craig Schneider <craig(at)ustek.com> wrote:
[quote]
I have a 52W with aux tanks outboard of the mains. Each side holds 21 gals for a total of 74 gals. The aux tanks are made by wetting wing bays (no bladder). Why not do the same with your 52's. I believe the wing is identical. Would require a few access panels fabricated to seal, vent, drain and to put the senders and output fittings in. Engineering drawings could be optained from Aerostar or from an existing 52W. No additional structural engineering. The 52W uses 2, cockpit switched, facet 24v pumps to move fuel from the aux tanks to the mains.




From: Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E
Sent: Mon 7/23/2007 5:15 PM
To: yak-list(at)matronics.com
Subject: RE: Re: Yak-List Digest: 12 Msgs - 07/21/07
[quote]--> Yak-List message posted by: "Bitterlich, Mark G CIV Det Cherry Point, MALS-14 64E" <mark.bitterlich(at)navy.mil> Why not pull the whole mess out and put in TWO of those size tanks? Mark --


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cliff(at)gesoco.com
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PostPosted: Wed Jul 25, 2007 6:19 am    Post subject: Extra fuel for 52 - Follow the example in the 52W's Reply with quote

We just completed our first wet wing modification for a standard Yak-52.
9 gallons per side which pump into the mains. We can go farther
outboard for not a whole lot more labor.

We're quoting the second system at $6500.

E-mail me for more information and pictures!

Cheers,
Cliff


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dsavarese(at)elmore.rr.co
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PostPosted: Wed Jul 25, 2007 8:41 am    Post subject: Extra fuel for 52 - Follow the example in the 52W's Reply with quote

Cliff,
What is the estimated total time to complete the modification?
Dennis

---


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pilko2(at)btinternet.com
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PostPosted: Wed Jul 25, 2007 9:08 am    Post subject: Extra fuel for 52 - Follow the example in the 52W's Reply with quote

Termikas gets an extra 80 litres (17.6 imperial gallons) per SIDE from their
wet wings, priced about the same.

kp
---


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cliff(at)gesoco.com
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PostPosted: Wed Jul 25, 2007 9:38 am    Post subject: Extra fuel for 52 - Follow the example in the 52W's Reply with quote

Expect about 2 weeks roll-in to roll-out.

A. Dennis Savarese wrote:

[quote]
<dsavarese(at)elmore.rr.com>

Cliff,
What is the estimated total time to complete the modification?
Dennis

---


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cyco55(at)COMCAST.NET
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PostPosted: Wed Jul 25, 2007 11:01 am    Post subject: Extra fuel for 52 - Follow the example in the 52W's Reply with quote

Cliff,
I had Anabaras in Lithuania do a wet wing mod for me when they did my plane.
It leaked like hell form the day I got it to the point where I simply
disconnected it. Liutauras at Anabaras would not even email me back. They
also simply ran a vent line from the main aluminum tank about 3/4 of the way
up into the new wet wing. Fuel would leak into the wet wing when the main
was full and leak out.
Do you have any type of liquid sealer that you can recommend and a method
to apply it? Thanks,
Cy Kissling Stuart Fl
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dsavarese(at)elmore.rr.co
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PostPosted: Wed Jul 25, 2007 12:43 pm    Post subject: Extra fuel for 52 - Follow the example in the 52W's Reply with quote

That's like comparing apples and oranges. It may cost the same when the
airplane is already in Lithuania. But if it's not in Lithuania, there IS no
comparison. Let's see - approximate cost to ship a set of wings in a
container to LT from the US is now around $5K+ each way. Plus $6500 for the
wet wing conversion. Plus if Cliff does the conversion, you can bet they
will stand behind the conversion. Not that Termikas won't. But who's going
to do the repair? Most likely......Cliff Coy. Smile
Dennis

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