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Vacuume pressure warning light

 
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cfi(at)conwaycorp.net
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PostPosted: Fri Jul 27, 2007 3:40 pm    Post subject: Vacuume pressure warning light Reply with quote

I would like to add a vacuum pressure warning light to my ship's panel. What do you guys recommend? Is there a particular vacuum pressure switch that I can connect to my vac line that will illuminate a panel lamp in the event the vacuum pressure slides to an unsafe level - or is there another (better) way to do this?

Michael H.






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rhdudley1(at)bellsouth.ne
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PostPosted: Fri Jul 27, 2007 4:11 pm    Post subject: Vacuume pressure warning light Reply with quote

Michael,
I purchased a vacuum switch from Precise Flight, Inc several years ago. I just looked at their website and could not find that switch. You might contact them to see if they still sell the switch. It was part of a vacuum backup system that used manifold pressure. But they sold the switch separately. They may have discontinued it because of the move toward all electrical panels.
Regards,

Richard Dudley
RV-6A flying

Michael Hinchcliff wrote:
[quote] My VistaPrint Electronic Business Card v\:* { BEHAVIOR: url(#default#VML) } o\:* { BEHAVIOR: url(#default#VML) } w\:* { BEHAVIOR: url(#default#VML) } .shape { BEHAVIOR: url(#default#VML) } <![endif]--> Hinchcliff Normal Hinchcliff 2 0 2007-03-11T21:17:00Z 2007-03-11T21:18:00Z 1 20 116 1 1 135 11.8122 <![endif]--> Clean false false false MicrosoftInternetExplorer4 <![endif]--> <![endif]--> /* Style Definitions */ table.MsoNormalTable {mso-style-name:"Table Normal"; mso-tstyle-rowband-size:0; mso-tstyle-colband-size:0; mso-style-noshow:yes; mso-style-parent:""; mso-padding-alt:0in 5.4pt 0in 5.4pt; mso-para-margin:0in; mso-para-margin-bottom:.0001pt; mso-pagination:widow-orphan; font-size:10.0pt; font-family:"Times New Roman"; mso-ansi-language:#0400; mso-fareast-language:#0400; mso-bidi-language:#0400;} <![endif]--> I would like to add a vacuum pressure warning light to my ship's panel. What do you guys recommend? Is there a particular vacuum pressure switch that I can connect to my vac line that will illuminate a panel lamp in the event the vacuum pressure slides to an unsafe level - or is there another (better) way to do this?

Michael H.






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rd2(at)evenlink.com
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PostPosted: Fri Jul 27, 2007 4:53 pm    Post subject: Vacuume pressure warning light Reply with quote

Michael-

This switch, along with a blinking LED, should work fine:

http://www.surpluscenter.com/item.asp?UID 05081210041966&item=11-2344&catn
ame

The chamber is SS.

The problem is, it would need a field approval for certified aircraft - and
local FSDO's may not be very sympathetic to messing with the vac system.
I'd like to get my hnads on such a field approval for my own installation.
Anyone?

Best
Rumen
_____________________Original message __________________________
(received from Michael Hinchcliff; Date: 06:32 PM
7/27/2007 -0500)
________________________________________________________________

I would like to add a vacuum pressure warning light to my ship's panel.
What do you guys recommend? Is there a particular vacuum pressure switch
that I can connect to my vac line that will illuminate a panel lamp in the
event the vacuum pressure slides to an unsafe level - or is there another
(better) way to do this?

Michael H.


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Ivor Phillips



Joined: 16 Jan 2006
Posts: 253
Location: London UK

PostPosted: Sat Jul 28, 2007 1:55 am    Post subject: Vacuume pressure warning light Reply with quote

I have used a XV600 vacuum switch with three terminals, One N/C and one N/O so I can have both a vacuum low warning light and a engine tach time from the one instrument, You can adjust the switch to suit your installation ,
http://www.valvesystems.co.uk/catalog/Type-XV600-Vacuum-Switches-p-1-c-50.html

regards
Ivor Phillips

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cfi(at)conwaycorp.net
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PostPosted: Sat Jul 28, 2007 4:20 am    Post subject: Vacuume pressure warning light Reply with quote

Yes, this should work nicely. Thank you!

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rd2(at)evenlink.com
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PostPosted: Sat Jul 28, 2007 4:34 am    Post subject: Vacuume pressure warning light Reply with quote

You are welcome.
Rumen
do not archive
_____________________Original message __________________________
(received from Michael Hinchcliff; Date: 07:14 AM
7/28/2007 -0500)
________________________________________________________________

<cfi(at)conwaycorp.net>

Yes, this should work nicely. Thank you!

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cfi(at)conwaycorp.net
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PostPosted: Sat Jul 28, 2007 5:19 am    Post subject: Vacuume pressure warning light Reply with quote

Ivor, I'm sure this would have worked fine, but I'm in the U.S. Thanks for sharing.

Do not archive.
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klehman(at)albedo.net
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PostPosted: Sat Jul 28, 2007 9:16 am    Post subject: Vacuume pressure warning light Reply with quote

Does this mean that you guys are running more than 6" vacuum in order to
put the warning light out?? I had thought that 5" was about normal??

I'm using a solid state sensor to feed my EIS but have only set the
regulator for about 5". However sometime after a hundred hours or so my
imported horizon became somewhat erratic and unreliable.

Ken

" New WASCO model 414-0005. Compact size vacuum switch. Single pole
contacts open at 6" Hg., close at 3" Hg. Factory setting non-adjustable.
Contacts rated to 5 Amps at 230 volt AC. Spade terminals 1/4". Port 1/8"
NPT. 30" Hg. max. Shpg. 1/4 lb.

rd2(at)evenlink.com wrote:

Quote:


Michael-

This switch, along with a blinking LED, should work fine:

http://www.surpluscenter.com/item.asp?UID 05081210041966&item=11-2344&catn
ame

The chamber is SS.

The problem is, it would need a field approval for certified aircraft - and
local FSDO's may not be very sympathetic to messing with the vac system.
I'd like to get my hnads on such a field approval for my own installation.
Anyone?

Best
Rumen
_____________________Original message __________________________
(received from Michael Hinchcliff; Date: 06:32 PM
7/27/2007 -0500)
________________________________________________________________

I would like to add a vacuum pressure warning light to my ship's panel.
What do you guys recommend? Is there a particular vacuum pressure switch
that I can connect to my vac line that will illuminate a panel lamp in the
event the vacuum pressure slides to an unsafe level - or is there another
(better) way to do this?

Michael H.




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cfi(at)conwaycorp.net
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PostPosted: Sat Jul 28, 2007 11:13 am    Post subject: Vacuume pressure warning light Reply with quote

Yes, 5 in Hg is normal. I'm going to wire this so the light illuminates
when the pressure falls above the 6 inch Hg range (i.e. vac failure). If it
does not work out, I'll be out just 8 bucks.

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klehman(at)albedo.net
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PostPosted: Sat Jul 28, 2007 12:04 pm    Post subject: Vacuume pressure warning light Reply with quote

Hmmm I don't think that will work Michael. If I read this correctly, it
seems to me that switch will do nothing at all unless it has more than
6" of vacuum applied at every startup. After that then the contacts
would close at shutdown or whenever vacuum fell to less than 3".
Ken

Michael Hinchcliff wrote:

[quote]
<cfi(at)conwaycorp.net>

Yes, 5 in Hg is normal. I'm going to wire this so the light
illuminates when the pressure falls above the 6 inch Hg range (i.e.
vac failure). If it does not work out, I'll be out just 8 bucks.

---


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cfi(at)conwaycorp.net
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PostPosted: Sat Jul 28, 2007 1:38 pm    Post subject: Vacuume pressure warning light Reply with quote

Hello, Ken. Since the vacuum system will always initialize at atmospheric
pressure (29.92” Hg give or take) at each startup and then work it's way
down to 5" Hg after startup, the switch should work fine according to my
interpretation of the description, "Contact open at 6" Hg., close at 3" Hg".
I interpret that the contactor will be disengaged (i.e. light off) while
between 3-6" Hg, which is what I'm looking for. Please let me know if you
think I am overlooking something here.

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Bob McC



Joined: 09 Jan 2006
Posts: 258
Location: Toronto, ON

PostPosted: Sat Jul 28, 2007 3:06 pm    Post subject: Vacuume pressure warning light Reply with quote

Michael;
The system starts out at give or take 29.92 inches of positive pressure,
then gets "sucked" down to "zero" positive pressure by the vacuum pump, then
gets sucked down further until 1" of vacuum (or negative pressure) is
created, then 2" of vacuum etc until finally you have, give or take, 5" of
vacuum. It will, in theory, never reach 6" of vacuum unless your vacuum
regulator fails and allows the pump to create "extra" vacuum if it's
capable. Your switch will therefore switch on as it passes 3" of vacuum, but
it will be "ON" at the normal vacuum of 5", it will never reach 6" to turn
"OFF", just the opposite of what you describe. (ON between 3 and 6, not OFF)

Bob McC

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khorton01(at)rogers.com
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PostPosted: Sat Jul 28, 2007 3:35 pm    Post subject: Vacuume pressure warning light Reply with quote

This switch almost certainly works on gauge pressure, rather than
absolute pressure. Gauge pressure is the difference between the
pressure of interest and ambient pressure. The vacuum system will
have a gauge pressure of zero prior to engine start, and the vacuum
will increase to a gauge pressure of about 5" Hg once the engine is
running (i.e. the absolute pressure in the vacuum system will be 5"
Hg lower than ambient pressure). If the spec sheet values are
accurate, the contacts would remain closed unless the vacuum ever got
greater than 6" Hg, which should only happen if the regulator fails.

I don't think this switch will work for you. But, all you risk is $8
and a bit of time and energy.

Kevin Horton
On 28 Jul 2007, at 17:31, Michael Hinchcliff wrote:

[quote]
<cfi(at)conwaycorp.net>

Hello, Ken. Since the vacuum system will always initialize at
atmospheric pressure (29.92” Hg give or take) at each startup and
then work it's way down to 5" Hg after startup, the switch should
work fine according to my interpretation of the description,
"Contact open at 6" Hg., close at 3" Hg". I interpret that the
contactor will be disengaged (i.e. light off) while between 3-6"
Hg, which is what I'm looking for. Please let me know if you think
I am overlooking something here.

---


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Bob McC



Joined: 09 Jan 2006
Posts: 258
Location: Toronto, ON

PostPosted: Sat Jul 28, 2007 4:02 pm    Post subject: Vacuume pressure warning light Reply with quote

Please forget this post. My mind was completely somewhere else and this
description is obvious nonsense. Sorry.

Bob McC
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PostPosted: Sat Jul 28, 2007 4:08 pm    Post subject: Vacuume pressure warning light Reply with quote

Michael

Since it is called a vacuum switch, I'm guessing it is referenced to
atmospheric and the switch points are 3" and 6" below ambient
atmospheric pressure. The 30" max vacuum in the specification tends to
confirm that to me but I could be wrong about that.

Ken

Michael Hinchcliff wrote:

[quote]
<cfi(at)conwaycorp.net>

Hello, Ken. Since the vacuum system will always initialize at
atmospheric pressure (29.92” Hg give or take) at each startup and then
work it's way down to 5" Hg after startup, the switch should work fine
according to my interpretation of the description, "Contact open at 6"
Hg., close at 3" Hg". I interpret that the contactor will be
disengaged (i.e. light off) while between 3-6" Hg, which is what I'm
looking for. Please let me know if you think I am overlooking
something here.

---


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cfi(at)conwaycorp.net
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PostPosted: Sat Jul 28, 2007 4:32 pm    Post subject: Vacuume pressure warning light Reply with quote

Bob, you are right. Our vacuum systems require negative 3-5" Hg of vacuum
pressure as a opposed to a mere "reduced" pressure that I was thinking of.
I confirmed this in the EA-AC-65-15A - A&P Mechanic's airframe handbook.
Hence we have VACUUM switch and not a PRESSURE switch. Thank you for the
clarification.

So, with that said, could a transistor or switch not be used to turn the
light off when the vacuum switch engages between 3-5 in Hg?

Michael


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cfi(at)conwaycorp.net
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PostPosted: Sat Jul 28, 2007 4:39 pm    Post subject: Vacuume pressure warning light Reply with quote

Ok, now that we're all totally confused, I'm going to go ahead and order the
$8 switch and see if/how it can be implemented. This should make for a good
educational test bed. Stay tuned.

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Melvinke(at)coho.net
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PostPosted: Sat Jul 28, 2007 5:55 pm    Post subject: Vacuume pressure warning light Reply with quote

At start up, the vacuum pump will pull at least 6"Hg, settling down to
around 5 as the gyros spool up. This will result in the switch passing to
"OFF", and remaining thus until the vacuum falls below 3" upon pump failure
or switch-off.
Kenneth Melvin
RV9A


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arrow54t(at)yahoo.com
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PostPosted: Sat Jul 28, 2007 8:13 pm    Post subject: Vacuume pressure warning light Reply with quote

I have installed this pressure/vacuum switch in my Lancair. I connected an LED indicator light. Works great in the SUMMER. In the WINTER, the vacuum pump doesn't pull enough vacuum on startup(cold), to open the contacts which causes the LED to stay lighted. Sometimes, the light will go out during flight. On warm starts in the winter, the light usually goes out. I connected the switch to the gauge port on one of the vacuum instruments. Maybe another location would yield better results.

Mike Salzman
Fairfield, CA
LNCE
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