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older egt sending J or K wire?

 
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Malcolmbru(at)aol.com
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PostPosted: Thu Aug 23, 2007 6:16 pm    Post subject: older egt sending J or K wire? Reply with quote

J wire must be what I mean. I asked the same Question of Phil Lockwood at Oshkosh and he had no idea .I wonder how using the wrong sender would effect the reading ? when I bought the plane I found out the builder traded the new in the kit 532 for a mostly run out 532 and muffler that came out of his friends module 2 .finished in 1991 the muffler and sending unit is very old and I put it on a new 582.



Malcolm Brubaker
Midland Michigan
KF mod 11 582 E box 3 blade wood prop 100% completed buy the guy I bought it from



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Guy Buchanan



Joined: 16 Jul 2006
Posts: 1204
Location: Ramona, CA

PostPosted: Thu Aug 23, 2007 9:03 pm    Post subject: older egt sending J or K wire? Reply with quote

At 07:15 PM 8/23/2007, you wrote:
Quote:
I wonder how using the wrong sender would effect the reading ?

I pulled this data from Bob Nuckoll's book:

"Type K alloys are suitable for any kind of measurement on an
airplane including exhaust gas temperatures. Type J has a recommended
upper limit that suggests it not be used in exhaust stacks but it is
fine everywhere else. As you can see from voltages in Table 14-2,
Type J wire has a little more output for a given temperature than
does Type K but for most purposes, either is satisfactory."

Table 14-2 excerpts:

Temp F, J voltage (mV), K voltage (mV) (Referenced to an ice bath.)

-40, -1.96, -1.50
32, 0, 0
212, 5.27, 4.10
392, 10.78, 8.13
572, 16.33, 12.21

That's as high as the table goes, so I can't get you any
info at EGT temps. Maybe you can curve fit this data and get
something meaningful at 1200F. Hope this helps.
Guy Buchanan
San Diego, CA
K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.


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Guy Buchanan
Deceased K-IV 1200
A glider pilot too.
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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Fri Aug 24, 2007 5:26 am    Post subject: older egt sending J or K wire? Reply with quote

Mal-
You can't use a J extension with a K thermocouple or vice-
versa...could that be your problem?
Lynn Matteson
Grass Lake, Michigan
Kitfox IV Speedster w/Jabiru 2200
flying w/395+ hrs
On Aug 23, 2007, at 10:15 PM, Malcolmbru(at)aol.com wrote:

Quote:
J wire must be what I mean. I asked the same Question of Phil
Lockwood at Oshkosh and he had no idea .I wonder how using the
wrong sender would effect the reading ? when I bought the plane I
found out the builder traded the new in the kit 532 for a mostly
run out 532 and muffler that came out of his friends module
2 .finished in 1991 the muffler and sending unit is very old and I
put it on a new 582.

Malcolm Brubaker
Midland Michigan
KF mod 11 582 E box 3 blade wood prop 100% completed buy the guy I
bought it from

AOL.com.
www.matronics.com/Navigator?Kitfox-List _-
============================================================


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_________________
Lynn
Kitfox IV-Jabiru 2200
N369LM
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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Fri Aug 24, 2007 5:41 am    Post subject: older egt sending J or K wire? Reply with quote

During my 15 years at the Chrysler Proving Grounds Wind Tunnel, where
we would commonly install up to 120 thermocouples in various places
on a car, J was used for up to about 5-600 degrees, and K was used
for exhaust manifold readings, and anything else that was near to the
exhaust system. We would typically dedicate channel numbers 1-80 to J
thermocouples, and 81-up to K thermocouples. The channel numbers were
fed into the recording devices/readouts.

Lynn Matteson
Grass Lake, Michigan
Kitfox IV Speedster w/Jabiru 2200
flying w/395+ hrs
do not archive

On Aug 24, 2007, at 12:09 AM, Guy Buchanan wrote:

Quote:


At 07:15 PM 8/23/2007, you wrote:
> I wonder how using the wrong sender would effect the reading ?

I pulled this data from Bob Nuckoll's book:

"Type K alloys are suitable for any kind of measurement on an
airplane including exhaust gas temperatures. Type J has a
recommended upper limit that suggests it not be used in exhaust
stacks but it is fine everywhere else. As you can see from voltages
in Table 14-2, Type J wire has a little more output for a given
temperature than does Type K but for most purposes, either is
satisfactory."

Table 14-2 excerpts:

Temp F, J voltage (mV), K voltage (mV) (Referenced to an ice bath.)

-40, -1.96, -1.50
32, 0, 0
212, 5.27, 4.10
392, 10.78, 8.13
572, 16.33, 12.21

That's as high as the table goes, so I can't get you any
info at EGT temps. Maybe you can curve fit this data and get
something meaningful at 1200F. Hope this helps.
Guy Buchanan
San Diego, CA
K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.



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Lynn
Kitfox IV-Jabiru 2200
N369LM
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torgemor(at)online.no
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PostPosted: Sat Aug 25, 2007 3:53 pm    Post subject: older egt sending J or K wire? Reply with quote

Ok Folks,

let's forget everything about the J type, as this is the IRON/CONSTANTAN
thermocouple, and this one is NEVER to be used for EGT in a Kitfox,
-remember- , forget the lo temperature J for "Julie"!

The ONLY one we can use for the EGT indicator is the K type thermocouple!
This is Chromel Alumel thermocouple.....

Anything different from this will give you way off reading..

The “very” point where the Chromel and the Alumel is "joined", is the
exact sensing point for the temperature we're reading.

If this point is at the freezing point of water -this will give zero volt
between the two wires, anything else differ.

The temperature vs. voltage is "almost" linear... In other word, it's a
perfect sensor for our exhaust gas temperature (EGT) device.

So, different materials different results!

K thermocouple is the only one we use for EGT......

I'm still using a 532 in my Fox!

Cheers.

Torgeir.

On Fri, 24 Aug 2007 04:15:56 +0200, <Malcolmbru(at)aol.com> wrote:

Quote:
J wire must be what I mean. I asked the same Question of Phil Lockwood
at
Oshkosh and he had no idea .I wonder how using the wrong sender would
effect
the reading ? when I bought the plane I found out the builder traded
the new
in the kit 532 for a mostly run out 532 and muffler that came out of his
friends module 2 .finished in 1991 the muffler and sending unit is
very old
and I put it on a new 582.

Malcolm Brubaker
Midland Michigan
KF mod 11 582 E box 3 blade wood prop 100% completed buy the guy I
bought
it from

http://discover.aol.com/memed/aolcom30tour

--
Torgeir

Kitfox Model II, 1993
Engine: Rotax 532 with B gearbox
Propeller: IVO UL 366Q

Tromsoe
NORWAY.

Weather in Tromso right now:
http://met.no/troms/index.html

City map of Tromso:

http://www.avinor.no/English/Airports/Tromso_Airport/?module=Articles;action=ArticleFolder.publicOpenFolder;ID=1453

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