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Strengthen mod for rudder pedals

 
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kentk



Joined: 03 Jan 2007
Posts: 25
Location: College Station

PostPosted: Thu Nov 01, 2007 4:49 pm    Post subject: Strengthen mod for rudder pedals Reply with quote

Can someone tell me what I need to do to get the updated rudder pedals? I was told that the pedals need to have triangular supports welded to the posts. Is this something that I need to do, or do I need to acquire new ones from KitFox.

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Kent Knudsen
College Station, TX
K-IV 1200 / no engine / 25% done
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PostPosted: Thu Nov 01, 2007 6:46 pm    Post subject: Strengthen mod for rudder pedals Reply with quote

Ken,

There are several ways to strengthen the rudder pedal weldments. Attached
are photos of my method - I fabricated the reinforcements and found a
certified welder to put them together. The metal is 4130 and exactoy the
same thickness as the pedal tubing.

Lowell
---


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Rudder_Pedal_Retrofit_3.jpg
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Rudder_Pedal_Retrofit_1.jpg
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Rudder_Pedal_Retrofit_2.jpg
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Tom Jones



Joined: 12 Mar 2006
Posts: 752
Location: Ellensburg, WA

PostPosted: Thu Nov 01, 2007 7:17 pm    Post subject: Re: Strengthen mod for rudder pedals Reply with quote

Quote:
Can someone tell me what I need to do to get the updated rudder pedals? I was told that the pedals need to have triangular supports welded to the posts. Is this something that I need to do, or do I need to acquire new ones from KitFox.


Kent, you can reinforce your rudder pedals for much less than the cost of new ones. I purchased the 4130 plate and cut it to fit then had a welder do the welding. The hardest part was sanding the powder coating off before I took them to the welding shop. I think some people use smaller triangles than I did. Mine might be a little overkill. picture attached.


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Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA
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Tom Jones



Joined: 12 Mar 2006
Posts: 752
Location: Ellensburg, WA

PostPosted: Thu Nov 01, 2007 7:56 pm    Post subject: Re: Strengthen mod for rudder pedals Reply with quote

Here's another photo that shows a 4130 strap welded on the back of the rudder cable arm where it attaches to the rudder pedal.

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Rudder pedal cable reinforcement.jpg
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Tom Jones
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Ellensburg, WA
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kentk



Joined: 03 Jan 2007
Posts: 25
Location: College Station

PostPosted: Thu Nov 01, 2007 10:07 pm    Post subject: Re: Strengthen mod for rudder pedals Reply with quote

Awesome! Thanks for the tips! That is why I love this forum. Can hardly wait to get this project done and in the air.

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Kent Knudsen
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