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Jabiru/601 FWF Seminar This Past Weekend
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DaveG601XL



Joined: 27 Oct 2006
Posts: 351
Location: Cincinnati, Oh

PostPosted: Mon Nov 19, 2007 9:46 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

Jabiru held a very informative Zenith 601/Jabiru FWF seminar this past weekend at the Jabiru USA facility in TN. I had a good time and got to meet some fellow Matronic's posters there. My thanks to seminar leaders, Pete Krotje and Mark Stauffer, who were very patient with us as well as Don Guice, who's airplane we used as the guinea pig. Jon Croke was also there filming for an updated HomebuiltHelp.com video on this topic. One of the things I was interested in seeing was the dual throttle set-up. The latest ZAC firewall design requires some slight modifications in the way the cross-rod installation is performed on the top shelf. Nothing major, but you have to work around the front shelf L-brackets and the U-channel on the back side. Look for photo updates from Jabiru in the near future. We also went over the new oil cooler installation. I understand that new instructions hit the Jabiru web site just last week. Attached are a few pictures I took during the class as well as a shot of Don and his airplane loaded into a 30' Penske truck.

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PostPosted: Mon Nov 19, 2007 3:28 pm    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

Dave, was Mister sock there too????




In a message dated 11/19/2007 12:48:20 P.M. Eastern Standard Time, david.m.gallagher(at)ge.com writes:
Quote:
Jon Croke was also there filming for an updated Homebuilt Help 101 video on this topic.




See what's new [quote][b]


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PostPosted: Mon Nov 19, 2007 9:07 pm    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

They need to have a "HOW TO MAKE YOUR JAB RUN COOL" seminar.
Seems like everyone I talk to with a jab in a 601 has overheating problems, I just wonder if it is an engine problem more than a baffle problem. My friend is trying to get his 601 to me to look at about this but I told him I want to tare down the complete engine and check to see how close the tolerances are from one cylinder to the next.

Jeff

In a message dated 11/19/2007 12:48:23 P.M. Eastern Standard Time, david.m.gallagher(at)ge.com writes:
Quote:
--> Zenith-List message posted by: "DaveG601XL" <david.m.gallagher(at)ge.com>

Jabiru held a very informative Zenith 601/Jabiru FWF seminar this past weekend at the Jabiru USA facility in TN. I had a good time and got to meet some fellow Matronic's posters there. My thanks to seminar leaders, Pete Krotje and Mark Stauffer, who were very patient with us as well as Don Guice, who's airplane we used as the guinea pig. Jon Croke was also there filming for an updated Homebuilt Help 101 video on this topic. One of the things I was interested in seeing was the dual throttle set-up. The latest ZAC firewall design requires some slight modifications in the way the cross-rod installation is performed on the top shelf. Nothing major, but you have to work around the front shelf L-brackets and the U-channel on the back side. Look for updates from Jabiru in the near future. We also went over the new oil cooler installation. I understand that new instructions hit the Jabiru web site just last week. Attached are a few pictures I took during the class as well !
as a shot of Don and his airplane loaded into a 30' Penske truck.

--------
David Gallagher
601 XL, tail and wings completed,
fueslage almost done. Working engine and electrical systems.


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[quote][b]


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PostPosted: Tue Nov 20, 2007 5:19 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

I have not run my 3300 yet but I m gettin close. I did own an Avid Flyer with a 2200A for 13 years. The 2200 always ran hot. In fact I never could get the temps on the EGT below 1375. Sometimes EGTs were in the 1475 range.
I solved my worries one day by flying above the airport (3000agl) and let her do what ever she wanted. The engine ran fine at 1475......
However I did have good CHTs. CHTs were in the 190 to 265 range.
At that time Jabiru didnt have EGTs on their factory Jabiru airplanes. I guess they didnt want to know EGTs.
Today I think the hight EGTs are a result of placing the probes in the wrong location. 100 mm is either too close or too far from the flange..... CHTs are probably the best tell tail of how your engine is doing..

SW
[quote] ---


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PostPosted: Tue Nov 20, 2007 5:32 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

His CHT's are all over the place most of the time well over 305. he has tried 3 different baffle kits and has an a&p doing all the work but still can't get the CHT's anywhere close to each other. That is one engine I would have nothing to do with and I am not saying that because it isn't a Lycoming or continental because I have 5 corvair's, it's just that a lot of builders can't make the damn thing run cool. I guess they can justify the price increase because it is one hot engine. LOL

Jeff

In a message dated 11/20/2007 8:20:17 A.M. Eastern Standard Time, notsew_evets(at)frontiernet.net writes:
[quote] I have not run my 3300 yet but I m gettin close. I did own an Avid Flyer with a 2200A for 13 years. The 2200 always ran hot.   In fact I never could get the temps on the EGT below 1375. Sometimes EGTs were in the 1475 range.
I solved my worries one day by flying above the airport (3000agl) and let her do what ever she wanted. The engine ran fine at 1475......
However I did have good CHTs. CHTs were in the 190 to 265 range.
At that time Jabiru didnt have EGTs on their factory Jabiru airplanes. I guess they didnt want to know EGTs.
Today I think the hight EGTs are a result of placing the probes in the wrong location. 100 mm is either too close or too far from the flange..... CHTs are probably the best tell tail of how your engine is doing..

SW
[quote] ---


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pete(at)usjabiru.com
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PostPosted: Tue Nov 20, 2007 6:19 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

It is not difficult to make a Jabiru run cool. In fact with a properly designed cowl that provides the correct airflow it is more of a problem to keep it warm enough in cooler months. In the last seven years we’ve sold well over 1000 Jabiru engines and when they are coupled with an established FWF kit they run cool. When builders put something together without the proper engineering results can be unsatisfactory. We build FWF kits that cool well in fast aircraft like the Lightning as well as slow aircraft like a Kitfox or Zenith 701. It is not the engine that does not cool well.

If an owner installed a Corviar, Continental, or Lycoming using the same cowl design he would have the same cooling results.

Pete


From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Afterfxllc(at)aol.com
Sent: Tuesday, November 20, 2007 7:30 AM
To: zenith-list(at)matronics.com
Subject: Re: Zenith-List: Jabiru/601 FWF Seminar This Past Weekend


His CHT's are all over the place most of the time well over 305. he has tried 3 different baffle kits and has an a&p doing all the work but still can't get the CHT's anywhere close to each other. That is one engine I would have nothing to do with and I am not saying that because it isn't a Lycoming or continental because I have 5 corvair's, it's just that a lot of builders can't make the damn thing run cool. I guess they can justify the price increase because it is one hot engine. LOL



Jeff



In a message dated 11/20/2007 8:20:17 A.M. Eastern Standard Time, notsew_evets(at)frontiernet.net writes:
[quote]
I have not run my 3300 yet but I m gettin close. I did own an Avid Flyer with a 2200A for 13 years. The 2200 always ran hot. In fact I never could get the temps on the EGT below 1375. Sometimes EGTs were in the 1475 range.

I solved my worries one day by flying above the airport (3000agl) and let her do what ever she wanted. The engine ran fine at 1475......

However I did have good CHTs. CHTs were in the 190 to 265 range.

At that time Jabiru didnt have EGTs on their factory Jabiru airplanes. I guess they didnt want to know EGTs.

Today I think the hight EGTs are a result of placing the probes in the wrong location. 100 mm is either too close or too far from the flange..... CHTs are probably the best tell tail of how your engine is doing..



SW
[quote]
---


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PostPosted: Tue Nov 20, 2007 7:20 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

That's funny you say that because I have talked to a lot of Jab. owners with
the 601 and hear the same story time and time again. The one thing I hear
most is # 6 is over 350. I think I know what the problem is and when I get it
here I will see if I'm correct but to say the Jab. 3300 doesn't run hot is a
stretch and to say it is hard to keep it warm enough is really a stretch. I'm
only talking about the 601xl also I don't know about other planes. I do know
from talking to Sabastion that one other water cooled power plant in the 601
had a problem cooling also.


In a message dated 11/20/2007 9:20:14 A.M. Eastern Standard Time,
pete(at)usjabiru.com writes:


It is not difficult to make a Jabiru run cool. In fact with a properly
designed cowl that provides the correct airflow it is more of a problem to keep
it warm enough in cooler months. In the last seven years we’ve sold well over
1000 Jabiru engines and when they are coupled with an established FWF kit
they run cool. When builders put something together without the proper
engineering results can be unsatisfactory. We build FWF kits that cool well in
fast aircraft like the Lightning as well as slow aircraft like a Kitfox or
Zenith 701. It is not the engine that does not cool well.
If an owner installed a Corviar, Continental, or Lycoming using the same
cowl design he would have the same cooling results.
Pete


____________________________________

From: owner-zenith-list-server(at)matronics.com
[mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Afterfxllc(at)aol.com
Sent: Tuesday, November 20, 2007 7:30 AM
To: zenith-list(at)matronics.com
Subject: Re: Jabiru/601 FWF Seminar This Past Weekend

His CHT's are all over the place most of the time well over 305. he has
tried 3 different baffle kits and has an a&p doing all the work but still can't
get the CHT's anywhere close to each other. That is one engine I would have
nothing to do with and I am not saying that because it isn't a Lycoming or
continental because I have 5 corvair's, it's just that a lot of builders can't
make the damn thing run cool. I guess they can justify the price increase
because it is one hot engine. LOL



Jeff




In a message dated 11/20/2007 8:20:17 A.M. Eastern Standard Time,
notsew_evets(at)frontiernet.net writes:


I have not run my 3300 yet but I m gettin close. I did own an Avid Flyer
with a 2200A for 13 years. The 2200 always ran hot. In fact I never could
get the temps on the EGT below 1375. Sometimes EGTs were in the 1475 range


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PostPosted: Tue Nov 20, 2007 7:40 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

Have 320 hrs on my Jab in my XL.
Have last gen cowling and engine.
New engines have more cooling fin area, changed ram air ducts, and latest
cowling has been redesigned - for more cooliing.

Recommend to you friend that if the standard recommended Jab deflectors in
the ram air ducts do not give him the cooling he needs (In mine, I could not
keep full power in a steep climb in high OAT for very long without
approaching red line on CHT) then have him see JSB 015 -1. I added about a
30mm extension to the lower lip of my cowling. At high OAT (mid to high 90s
F) I can now climb out at a higher angle for a much much longer time at high
power.
Tony Graziano; N493TG/Jab 3300
-----------
Time: 09:07:59 PM PST US
From: Afterfxllc(at)aol.com
Subject: Re: Jabiru/601 FWF Seminar This Past Weekend

They need to have a "HOW TO MAKE YOUR JAB RUN COOL" seminar.
Seems like everyone I talk to with a jab in a 601 has overheating problems,
I just wonder if it is an engine problem more than a baffle problem. My
friend

is trying to get his 601 to me to look at about this but I told him I want
to tare down the complete engine and check to see how close the tolerances
are

from one cylinder to the next.

Jeff


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PostPosted: Tue Nov 20, 2007 8:21 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

He added the lip to the lower cowling but it did very little. He also has the Cowling from zenith for the Jab. I haven't seen it but it is coming my way on a trailer so I can try and fix it or replace it with a corvair. And I disagree with Pete, baffling isn't rocket science there are thousands of planes out their flying and most of the builders never made baffling before and they don't have this problem, I want to tare down the engine and check the tolerances of the cylinders and see if there was or is a problem with the machining. I also think a lower baffle under the jugs is the answer. Lycoming has them continental has them and I know if you don't put them on the corvair it will over heat also I was told they don't have them I don't know never studied one very close. Another problem is the fins I believe are smooth and rough fins cool better. Sand blasting them might help. It is a simple matter of not only getting the air where you need it but keeping it there long enough to allow the heat to transfer and smooth fins don't disturb the air that flows over it. It is apparent to me that they knew they had a cooling problem otherwise they wouldn't have added more fins would they.
Don't take this the wrong way I would like to help try and find an answer to this problem and I am in no way saying Jab is a bad engine or trying to start a pissing contest with Jab. but to put your head in the sand and say there is no problem is doing a disservice to not only themselves but every builder that supports them and buys their engine.


In a message dated 11/20/2007 10:46:16 A.M. Eastern Standard Time, tonyplane(at)bellsouth.net writes:
Quote:
--> Zenith-List message posted by: "T. Graziano" <tonyplane(at)bellsouth.net>

Have 320 hrs on my Jab in my XL.
Have last gen cowling and engine.
New engines have more cooling fin area, changed ram air ducts, and latest
cowling has been redesigned  - for more cooliing.

Recommend to you friend that if the standard recommended Jab deflectors in
the ram air ducts do not give him the cooling he needs (In mine, I could not
keep full power in a steep climb in high OAT for very long without
approaching red line on CHT) then have him see JSB 015 -1. I added about a
30mm extension to the lower lip of my cowling. At high OAT (mid to high 90s
F) I can now climb out at a higher angle for a much much longer time at high
power.
Tony Graziano; N493TG/Jab 3300
-----------
Time: 09:07:59 PM PST US
From: Afterfxllc(at)aol.com
Subject: Re: Jabiru/601 FWF Seminar This Past Weekend

They need to have a "HOW TO MAKE YOUR JAB RUN COOL" seminar.
Seems like everyone I talk to with a jab in a 601 has overheating problems,
I just wonder if it is an engine problem more than a baffle problem. My
friend

is trying to get his 601 to me to look at about this but I told him I want
to tare down the complete engine and check to see how close the tolerances
are

from one cylinder to the sp; (And Get Some AWESOME FREE find you for -Matt Dralle, List he es y --> - MATRONICS WEB FORUMS ======================



[quote][b]


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PostPosted: Tue Nov 20, 2007 9:13 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

I have to agree with Pete. I live in Wisconsin and in summer I hardly ever get a CHT reading over 300F.
Now that the onset of winter is coming I have to add some deflectors to keep the temperatures higher. I flew the other day, 25 degrees, and a couple of cylinders were between 160 and 180 degrees. I have the older style 3300 without the additional cooling fins. I also have the older style RAM air cooling ducts with the ignition wires on the outside. My installation is exactly like JabirueUSA suggests. I added deflectors, inside the RAM air ducts, so air would flow through the middle two and last two cylinders. If anything, I would like to know what people of done (who fly in cold weather) to keep their CHT's higher.

Randy
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PostPosted: Tue Nov 20, 2007 1:09 pm    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

Again,
The only time I have had a problem was when I would try climbing at high power and low airspeed (high angle of attack) on a HOT day, for any extended period of time - after I installed deflectors in the ducts.

The deflectors for #3 and #5 must be small, (about 3/4 inch flange X 2 to 3 inches at about 30/40 degree bend - experiment with them) or they will, in my experience, have a detrimental effect on cooling #5 and #5.

I installed the extension to my cowling lower lip before the Jab SB and unless the day is REALLY HOT, I can climb out at full power continuously - (Not a normal operation for me though)

My hottest cyl is usually #2. (the one in front on the left side)

My cowling was part of the Jab FWF kit received in Nov 05, not the older one once provided through Zenith. It is not the latest improved one provided in the current Jab USA FWF kits.


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PostPosted: Tue Nov 20, 2007 1:11 pm    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

One minor correction - I received my cowling in Nov 04 vice 05.
Tony Graziano
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PostPosted: Tue Nov 20, 2007 5:15 pm    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

As I have said I haven't had a chance to see my friends set up but I would
like to help him get it fixed so could you please send some pics of your
cowling and baffle setup? Also what aircraft is this in?

Jeff


In a message dated 11/20/2007 12:16:44 P.M. Eastern Standard Time,
rpf(at)wi.rr.com writes:

I have to agree with Pete. I live in Wisconsin and in summer I hardly ever
get a CHT reading over 300F.
Now that the onset of winter is coming I have to add some deflectors to keep
the temperatures higher. I flew the other day, 25 degrees, and a couple of
cylinders were between 160 and 180 degrees. I have the older style 3300
without the additional cooling fins. I also have the older style RAM air cooling
ducts with the ignition wires on the outside. My installation is exactly
like JabirueUSA suggests. I added deflectors, inside the RAM air ducts, so air
would flow through the middle two and last two cylinders. If anything, I
would like to know what people of done (who fly in cold weather) to keep their
CHT's higher.

Randy

---


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shilcom



Joined: 28 Sep 2007
Posts: 63

PostPosted: Wed Nov 21, 2007 5:24 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

Here's one of those "I haven't done that exactly" replies. There seem to be a whole lot of differences in Jabaru installations concerning "how hot they run". I've found that is the case with most aircooled engines. Some "experimenters" just don't understand the critical nature of the differentual pressure required to cool and air cooled engine. The smallest changes can have large effects on that differential pressure and the resulting cooling of the engine. bob U.
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shilcom



Joined: 28 Sep 2007
Posts: 63

PostPosted: Wed Nov 21, 2007 5:40 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

From my experience and others, I sure would listen to Pete rather than trying to re-envent the wheel. He's the best on the Jab. bob U.
[quote] ---


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PostPosted: Wed Nov 21, 2007 5:51 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

But it seems to me the Jab. is a lot more trouble some than most.

In a message dated 11/21/2007 8:25:47 A.M. Eastern Standard Time, shilocom(at)mcmsys.com writes:
[quote] Here's one of those "I haven't done that exactly" replies. There seem to be a whole lot of differences in Jabaru installations concerning "how hot they run". I've found that is the case with most aircooled engines. Some "experimenters" just don't understand the critical nature of the differentual pressure required to cool and air cooled engine. The smallest changes can have large effects on that differential pressure and the resulting cooling of the engine. bob U.
[quote] ---


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PostPosted: Wed Nov 21, 2007 6:23 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

Sorry Mr. Sock resides with me.

Mark Townsend Alma, Ontario
Zodiac 601XL C-GOXL, CH701 just started
www.ch601.org / www.ch701.com/ www.Osprey2.com
do not archive

--


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PostPosted: Wed Nov 21, 2007 6:44 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

Perhaps the Jabiru seems to have a lot more problems because there are a lot of Jabirus in service? The Jabiru also generates a lot of horsepower and all that means a lot of potential heat problems.

Paul
XL fuselage, Jabiru 3300
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At 05:47 AM 11/21/2007, you wrote:

[quote]But it seems to me the Jab. is a lot more trouble some than most.[b]


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pete(at)usjabiru.com
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PostPosted: Wed Nov 21, 2007 7:41 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

I think you are not very well informed there. Jabiru’s are not any harder than any other engine to cool and probably easier than corvair’s and VW’s. Install them with the same differential pressure between top and bottom cowl and you will get the same cooling performance as a Cont or Lyc. Provide less than required differential pressure and you will have inadequate cooling on any of the engines. Provide adequate pressure drop across the cylinders and any of the aircraft engines will cool well.

Pete Krotje
Jabiru USA Sport Aircraft, LLC


From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Afterfxllc(at)aol.com
Sent: Wednesday, November 21, 2007 7:48 AM
To: zenith-list(at)matronics.com
Subject: Re: Zenith-List: Jabiru/601 FWF Seminar This Past Weekend


But it seems to me the Jab. is a lot more trouble some than most.



In a message dated 11/21/2007 8:25:47 A.M. Eastern Standard Time, shilocom(at)mcmsys.com writes:
[quote]
Here's one of those "I haven't done that exactly" replies. There seem to be a whole lot of differences in Jabaru installations concerning "how hot they run". I've found that is the case with most aircooled engines. Some "experimenters" just don't understand the critical nature of the differentual pressure required to cool and air cooled engine. The smallest changes can have large effects on that differential pressure and the resulting cooling of the engine. bob U.
[quote]
---


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Afterfxllc(at)aol.com
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PostPosted: Wed Nov 21, 2007 8:37 am    Post subject: Jabiru/601 FWF Seminar This Past Weekend Reply with quote

Pete when the plane gets here I would like to fix this problem as soon as
possible, I have not worked on a jab as of yet but like a good challenge. The
one thing about this engine is the unknown and what I mean by that is we have
no idea what happened to it in it's first 75 hrs and that is the reason I want
to tare it down and see if there were any prolonged over heating conditions
that might be the cause of the over heating now. What I would like is the
specs on the engine if you could send them to me as far as the temps go and any
information and photos of a correctly installed baffle or mod's that help it
run cool. As you probably know just because someone holds an A&P license
doesn't make them a mechanic. I would be happy to work with you to try and
resolve this problem.

Jeff


In a message dated 11/21/2007 10:43:29 A.M. Eastern Standard Time,
pete(at)usjabiru.com writes:


I think you are not very well informed there. Jabiru’s are not any harder
than any other engine to cool and probably easier than corvair’s and VW’s.
Install them with the same differential pressure between top and bottom cowl
and you will get the same cooling performance as a Cont or Lyc. Provide less
than required differential pressure and you will have inadequate cooling on
any of the engines. Provide adequate pressure drop across the cylinders and
any of the aircraft engines will cool well.
Pete Krotje
Jabiru USA Sport Aircraft, LLC


____________________________________

From: owner-zenith-list-server(at)matronics.com
[mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Afterfxllc(at)aol.com
Sent: Wednesday, November 21, 2007 7:48 AM
To: zenith-list(at)matronics.com
Subject: Re: Jabiru/601 FWF Seminar This Past Weekend

But it seems to me the Jab. is a lot more trouble some than most.




In a message dated 11/21/2007 8:25:47 A.M. Eastern Standard Time,
shilocom(at)mcmsys.com writes:


Here's one of those "I haven't done that exactly" replies. There seem to be
a whole lot of differences in Jabaru installations concerning "how hot they
run". I've found that is the case with most aircooled engines. Some
"experimenters" just don't understand the critical nature of the differentual
pressure required to cool and air cooled engine. The smallest changes can have
large effects on that differential pressure and the resulting cooling of the
engine. bob U.


----- Original Message -----

From: _steve_ (mailto:notsew_evets(at)frontiernet.net)

To: _zenith-list(at)matronics.com_ (mailto:zenith-list(at)matronics.com)

Sent: Tuesday, November 20, 2007 7:17 AM

Subject: Re: Jabiru/601 FWF Seminar This Past Weekend



I have not run my 3300 yet but I m gettin close. I did own an Avid Flyer
with a 2200A for 13 years. The 2200 always ran hot. In fact I never could
get the temps on the EGT below 1375. Sometimes EGTs were in the 1475 range


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