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Composite School - helpful advice please (Doors/Cabin top)

 
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Dave(at)AirCraftersLLC.co
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PostPosted: Sat Dec 15, 2007 11:12 am    Post subject: Composite School - helpful advice please (Doors/Cabin top) Reply with quote

If you can trim the edge of the door any more so it fits a little below
grade, that might reduce the 1/8" high to more like 1/16". In other words,
split the difference so the thickest filler is only 1/16, some where the
door is low and some where the top is low. That should be pretty managable.
We ended up putting about that much flox putty around the opening to bring
the level up a bit. We used flox because I was concerned that filler
wouldn't hold up in such a high traffic area.

The best filler for other areas that we've used is Superfil. ACS P/N
09-28250. It's epoxy and it takes a long time to cure (12 hours!) but it
works and lasts great.

Dave Saylor
AirCrafters LLC
140 Aviation Way
Watsonville, CA
831-722-9141
831-750-0284 CL
www.AirCraftersLLC.com

N921AC 50 hrs, currently at the paint shop
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