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Grand Rapids EIS 2004 (Rotax)

 
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MJKTuck(at)cs.com
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PostPosted: Sat Jan 05, 2008 8:39 am    Post subject: Grand Rapids EIS 2004 (Rotax) Reply with quote

Hi Folks,

On the advice of some of you on this forum, I went with the Grand Rapids
EIS for the Rotax 912 as part of my panel upgrade.

A few questions though to those who have already fitted it.

1) Any problems I should look out for. Any gotchas?

2) It came with two EGT probes but nothing to say where they should be
fitted. I assume you drill a hole in the exhaust manifold but where. Is
it wise to drill holes in situ as swarf may end up in the exhaust
valves. I've gone all this time with no EGT indication so I'm inclined
not to fit these. What have others done?

3) It looks like you have to use GRT CHT probes (not supplied, Grrr). I
thought the GRT website said the unit used the Rotax senders or maybe
that's just oil temp and pressure senders?

Any help would be appreciated.

Regards,
Martin Tuck
Wichita, Kansas


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carl(at)flyers.freeserve.
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PostPosted: Sat Jan 05, 2008 10:10 am    Post subject: Grand Rapids EIS 2004 (Rotax) Reply with quote

The positioning of the EGT probes is fairly critical if you want accurate
readings but ultimately it probably dosent matter as they are normally used
for comparative purposes (ie: left side vs right side). I believe the
measurements are given in the Rotax manual.

If you do fit them either fit both on front manifolds or both on rear (not
one on the front and one on the rear), otherwise you will get different
readings.

I think from memory the front cylinders run hotter than the rear ones but
you might check on this. Its best to fit to the hottest ones.

Mine are secured with jubilee clips (sensors poking inside the holes in the
manifolds).

My engine is a basic 912, not a 912 S.

Hope this helps.

Carl Pattinson
G-LABS
---


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paul.the.aviator(at)gmail
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PostPosted: Sat Jan 05, 2008 11:09 am    Post subject: Grand Rapids EIS 2004 (Rotax) Reply with quote

Hi Martin,

I have an EIS 4000, so some of my experience should translate. I seem
to recall I used the GRT CHT sensors and placed them under the
existing Rotax sensors. The Rotax CHT senors can be found under the
bottom of the cylinders and there are only two. I would suggest that
you monitor the same two EHT temperatures as CHT sensors.

I suspect that in the case of the EIS 2004, it should simply work with
the existing Rotax CHT sensors. For the oil temperature and pressure
I connected mine to the Rotax sensors and it worked fine.

On my 914 it has threaded receptacles on the exhaust pipes and I would
recommend that if you put the hose clip types on a 912 that they
should be roughly in the same position. I think the 914 maintenance &
parts manual is online so you should be able to get a good idea from
there.

Regards, Paul


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MJKTuck(at)cs.com
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PostPosted: Sat Jan 05, 2008 6:39 pm    Post subject: Grand Rapids EIS 2004 (Rotax) Reply with quote

Thanks Paul and Carl for the input.

On further inspection I believe I do possess the Grand Rapids CHT
sensors after all - the instructions say replace the Rotax sensors with
10 mm bolts with the sensors under, but as the ring is thin maybe I
could just put them on under the Rotax sensors as Paul suggests - I
don't think they would vibrate loose. Anyone else done that?

The Rotax manual does give a EGT sensor position and it should be easy
to drill a hole to suit the sensors in the left and right front downpipes.

Thanks,
Martin


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rampil



Joined: 04 May 2007
Posts: 870

PostPosted: Sun Jan 06, 2008 7:07 am    Post subject: Re: Grand Rapids EIS 2004 (Rotax) Reply with quote

Hi Martin,

I also recently had to contemplate new, non-rotax CHT probes for my
new Gen 4 Blue Mountain EFIS. BMA also supplies non-thermocouple
sparkplug ring electrodes. The problem is that an engine block is
not simply a homogeneous single temperature when operating. Measuring
from different places will definitely give you different values. Measuring
from a sparkplug or from the outside of the block will give you nice
consistent values, BUT you can NOT apply the official factory limits and
critical values to those off the mark readings. Kerry at Lockwood
confirmed this opinion. Kerry, BTW, is the single most experienced
Rotax A&P in North America to my knowledge (save Eric Tucker).

Rotax CHTs are quite particular due to the metallurgy of the head.

You could measure both standard probe and your rings together for a
while and find the offset between them and then apply it to new
limits on CHT for your plane.

The easier approach in my opinion (at least it was for me) is to get the
manufacturer to offer a calibration for the standard rotax probes as an
option. The complete cal curves are available on the VDO site and I was
able to deliver these to BMA. Its really all they need to let you use the
original Rotax probes. The probes after all use the same technology, just
different scale factors.


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johnwigney(at)alltel.net
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PostPosted: Sun Jan 06, 2008 12:37 pm    Post subject: Grand Rapids EIS 2004 (Rotax) Reply with quote

Hi Mark,

I have been using an EIS 2004 for about 6 years now. I have had no
problems.

Re EGT probes, although I fitted mine to the rear exhaust pipes, I never
refer to them and I am not sure if they contribute a lot. Perhaps useful
to troubleshoot a carburetor problem but I have never had that need. I
think you may do just fine without them and it saves some wiring.

I fitted the gasket type CHT probes under two rear cylinder head nuts. I
am not sure why the CHT probes were not supplied to you. GRT's website
at http://www.grtavionics.com/model_2004.htm says they are included. I
connected my EIS coolant temperature wire with a faston type connector
to the Rotax sender on the lower rear of cylinder no. 3. The oil temp
sender has a similar connector.

As I have mentioned before, I recommend GRT's excellent fuel flow and
totaliser option. I also have a low fuel pressure sender on the
auxiliary input - this is intended to give me few seconds warning before
the engine stops if the filter blocks or whatever.

Wishing you many smooth landings.

Cheers, John
N262WF, mono XS, 912S
Mooresville, North Carolina

****************
ORIGINAL MESSAGE
From: Martin Tuck <MJKTuck(at)cs.com> <mailto:MJKTuck(at)cs.com>
Subject: Grand Rapids EIS 2004 (Rotax)
Hi Folks,
On the advice of some of you on this forum, I went with the Grand Rapids
EIS for the Rotax 912 as part of my panel upgrade.
A few questions though to those who have already fitted it.
1) Any problems I should look out for. Any gotchas?
2) It came with two EGT probes but nothing to say where they should be
fitted. I assume you drill a hole in the exhaust manifold but where. Is
it wise to drill holes in situ as swarf may end up in the exhaust
valves. I've gone all this time with no EGT indication so I'm inclined
not to fit these. What have others done?
3) It looks like you have to use GRT CHT probes (not supplied, Grrr). I
thought the GRT website said the unit used the Rotax senders or maybe
that's just oil temp and pressure senders?
Any help would be appreciated.
Regards, Martin Tuck Wichita, Kansas


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rick(at)amimotormanagemen
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PostPosted: Tue Jan 08, 2008 2:41 am    Post subject: Grand Rapids EIS 2004 (Rotax) Reply with quote

Happy New Year Europaphiles.

I have used the EIS for 4 years also and have nothing but praise for the
unit although I have found the manual somewhat of a challenge.

I found the GRT EIS method of fault warning invaluable when I had a baffle
move in the exhaust silencer partially blocking the gas exit. The EIS
flashed a warning when this happened and we were able to diagnose a weak
mixture on full power causing a sudden rise in EGT. I would use as many
fault indicators as I could in future as it's so easy for the EIS to monitor
them and reliably tell you of faults as soon as they occur. EGT of course
being one of the most immediate indicators of problem.
Rick Morris

G-RIKS 912S Tri

--


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grahamsingleton(at)btinte
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PostPosted: Wed Jan 09, 2008 12:10 am    Post subject: Grand Rapids EIS 2004 (Rotax) Reply with quote

Rick
I too am a firm believer in EGT sensing. It is the only thing that gives
an instant response of an problem. Except fuel pressure perhaps. I was
cross when factory didn't recommend it in the early days.
Graham
I still get cross with Ivan on occasion. He get's fed up with me too!
We are off on a cruise round S. America next week. Ivan tempted me.
There will be stony silence from me until March. Peace be upon you all.
{{{Smile

rick wrote:
Quote:


Quote:
I found the GRT EIS method of fault warning invaluable when I had a baffle
move in the exhaust silencer partially blocking the gas exit. The EIS
flashed a warning when this happened and we were able to diagnose a weak
mixture on full power causing a sudden rise in EGT. I would use as many
fault indicators as I could in future as it's so easy for the EIS to monitor
them and reliably tell you of faults as soon as they occur. EGT of course
being one of the most immediate indicators of problem.


Rick Morris

G-RIKS 912S Tri


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