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HELP- with 6-B-7

 
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darrellhaas(at)gmail.com
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PostPosted: Sun Jan 06, 2008 11:24 am    Post subject: HELP- with 6-B-7 Reply with quote

Help! I am working on my fuse-601 firewall. I look at my plans 6-B-7 and make the slots for the steering rods R=7 and 130 apart left and right and 35 from the bottom. I think I'm pretty much done until I find an 8 1/2 x 11 drawing from the previous owner dated 08/07. It has the slots R=9 and they start 57 from the bottom and they have a 6-B-7-4 slide cover and 6-B7-5 steering Box Slide on the drawing. My plans do not show 6-B-7-4 or 6-B-7-5 and they were not provided in my fuse kit. And by the way I could not fond this new drawing on the Zenith web site. It came from Caleb. Anyone out there have the same problem or have an answer?
Darrell
601 xl fuse
N723DD reserved
[quote][b]


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craig(at)craigandjean.com
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PostPosted: Sun Jan 06, 2008 12:06 pm    Post subject: HELP- with 6-B-7 Reply with quote

The slides are used on the AMD-built 601XL. Zenith in Mexico, MO doesn’t show them on the kit plans although the online parts catalog does show the parts you describe here (but when I asked don’t actually offer them for sale):

www.zenithair.com/zodiac/xl/data/parts6xb13.pdf

The dimension shown on 6-B-7 work fine but they are taller than they need to be with the latest parts. I don’t know if your kit has this but Zenith added a stop ring on to the nose gear tube. See 6-G-1, dated 03/06. The ring is 95 mm down from the bottom of the cross tube where the steering rods connect. Because the nose gear bottom bearing V-block (6G2-1) is 20 mm thick at its narrowest the nose gear cannot move farther than 95-20 or 75 mm up and down. This means that IF YOU WANTED A PERFECT FIT the slot would only need to be 75 mm plus the diameter of a steering rod (5/16 inches or 8 mm) – total 83 mm. So the 130 mm height (plus two 7 mm radiuses) called out on 6-B-7 seems excessive.

This is an area of complex geometry. Even with the nose gear not moving up and down the steering rods still move up and down and left and right. They move up and down due to the radius that the bolts on the rudder pedals travel through as the pedals move fore and aft. And they move left and right as the bolts on the nose gear cross tube move through their radius as the nose rear turns left and right. If you want the slot to be the absolute minimum size then wait until the pedals are installed and the nose gear in place to trim the slots. But search the archives - there are many ways to seal the slots.

If you want to add a stop ring Larry McFarland sells an add-on one. See:

www.macsmachine.com/images/Itemsforsale/full/travel-stop-and-stear-link.gif

-- Craig

From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of Darrell Haas
Sent: Sunday, January 06, 2008 12:24 PM
To: zenith-list(at)matronics.com
Subject: HELP- with 6-B-7


Help! I am working on my fuse-601 firewall. I look at my plans 6-B-7 and make the slots for the steering rods R=7 and 130 apart left and right and 35 from the bottom. I think I'm pretty much done until I find an 8 1/2 x 11 drawing from the previous owner dated 08/07. It has the slots R=9 and they start 57 from the bottom and they have a 6-B-7-4 slide cover and 6-B7-5 steering Box Slide on the drawing. My plans do not show 6-B-7-4 or 6-B-7-5 and they were not provided in my fuse kit. And by the way I could not fond this new drawing on the Zenith web site. It came from Caleb. Anyone out there have the same problem or have an answer?

Darrell

601 xl fuse

N723DD reserved
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bryanmmartin



Joined: 10 Jan 2006
Posts: 1018

PostPosted: Sun Jan 06, 2008 12:20 pm    Post subject: HELP- with 6-B-7 Reply with quote

I believe the S-LSA version of the XL built by AMD in Georgia includes
the steering slot covers to seal the steering rod penetrations through
the firewall. This may be one of the requirements of the consensus
standards for S-LSA. That may be what the 8 1/5 x 11 sheet is showing.
The plans for the homebuilt kit from Zenith did not include these parts
and sealing the slots was left to the discretion of the builder. If you
have already cut your steering slots, don't worry, they will probably
work fine. You may want to find some way of sealing up the slots so that
air can't enter the cabin through them in flight. Check the list
archives and search for "steering slots" or "steering rod" and you will
find several suggestions for sealing the slots, this subject has been
discussed at length on the list in the past. Click on the list navigator
link at the bottom of this message then click on the archive search
engine link. Or go to: http://www.matronics.com/search/ There are also
photos of some of the solutions in the photoshare archives.

Darrell Haas wrote:
Quote:
Help! I am working on my fuse-601 firewall. I look at my plans 6-B-7
and make the slots for the steering rods R=7 and 130 apart left and
right and 35 from the bottom. I think I'm pretty much done until I find
an 8 1/2 x 11 drawing from the previous owner dated 08/07. It has the
slots R=9 and they start 57 from the bottom and they have a 6-B-7-4
slide cover and 6-B7-5 steering Box Slide on the drawing. My plans do
not show 6-B-7-4 or 6-B-7-5 and they were not provided in my fuse kit.
And by the way I could not fond this new drawing on the Zenith web site.
It came from Caleb. Anyone out there have the same problem or have an
answer?
Darrell
601 xl fuse
N723DD reserved

--

Bryan Martin
Zenith 601XL N61BM
Ram Subaru, Stratus redrive
Do Not Archive


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_________________
--
Bryan Martin
N61BM, CH 601 XL, Stratus Subaru.
do not archive.
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rsteele(at)rjsit.com
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PostPosted: Sun Jan 06, 2008 4:05 pm    Post subject: HELP- with 6-B-7 Reply with quote

When I visited the Zenith factory in November there were a couple of
QB fuselages waiting to be packed and they both have the features you
describe - a sliding plate that moves with the steering rods, housed
in a flat box. I have pictures. I'm a little uncomfortable posting
pictures from inside the factory without permission, but I can PM if
anybody is interested.

Funny, I'm a long way from working on the fuse' so I never even
realized they weren't on the plans - but I just checked and by golly
they aren't there. Glad I have the pict's.

Ron
On Jan 6, 2008, at 3:19 PM, Bryan Martin wrote:

Quote:

<bryanmmartin(at)comcast.net>

I believe the S-LSA version of the XL built by AMD in Georgia
includes the steering slot covers to seal the steering rod
penetrations through the firewall. This may be one of the
requirements of the consensus standards for S-LSA. That may be what
the 8 1/5 x 11 sheet is showing. The plans for the homebuilt kit
from Zenith did not include these parts and sealing the slots was
left to the discretion of the builder. If you have already cut your
steering slots, don't worry, they will probably work fine. You may
want to find some way of sealing up the slots so that air can't
enter the cabin through them in flight. Check the list archives and
search for "steering slots" or "steering rod" and you will find
several suggestions for sealing the slots, this subject has been
discussed at length on the list in the past. Click on the list
navigator link at the bottom of this message then click on the
archive search engine link. Or go to: http://www.matronics.com/
search/ There are also photos of some of the solutions in the
photoshare archives.

Darrell Haas wrote:
> Help! I am working on my fuse-601 firewall. I look at my plans 6-
> B-7 and make the slots for the steering rods R=7 and 130 apart
> left and right and 35 from the bottom. I think I'm pretty much
> done until I find an 8 1/2 x 11 drawing from the previous owner
> dated 08/07. It has the slots R=9 and they start 57 from the
> bottom and they have a 6-B-7-4 slide cover and 6-B7-5 steering Box
> Slide on the drawing. My plans do not show 6-B-7-4 or 6-B-7-5 and
> they were not provided in my fuse kit. And by the way I could not
> fond this new drawing on the Zenith web site. It came from Caleb.
> Anyone out there have the same problem or have an answer?
> Darrell
> 601 xl fuse
> N723DD reserved
--
Bryan Martin
Zenith 601XL N61BM
Ram Subaru, Stratus redrive
Do Not Archive



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rsteele(at)rjsit.com
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PostPosted: Sun Jan 06, 2008 7:29 pm    Post subject: HELP- with 6-B-7 Reply with quote



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rsteele(at)rjsit.com
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PostPosted: Sun Jan 06, 2008 7:34 pm    Post subject: HELP- with 6-B-7 Reply with quote



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rsteele(at)rjsit.com
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PostPosted: Sun Jan 06, 2008 10:12 pm    Post subject: HELP- with 6-B-7 Reply with quote

Apparently attached photos don't work on the list, although I'd swear
I've seen them before. Anyway, I uploaded then to the Matronics
server. I haven't got a bounced email back so hopefully they will be
available soon.

Ron


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Ron Lendon



Joined: 10 Jan 2006
Posts: 685
Location: Clinton Twp., MI

PostPosted: Mon Jan 07, 2008 6:47 pm    Post subject: Re: HELP- with 6-B-7 Reply with quote

Post pictures to your message using the web interface:

http://forums.matronics.com


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_________________
Ron Lendon
WW Corvair with Roy's Garage 5th bearing
CH 601 XLB
N601LT - Flying
http://www.mykitlog.com/rlendon
Corvair Engine Prints:
https://sites.google.com/site/corvairenginedata/
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