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Broken 601 canopy

 
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aprazer



Joined: 24 Nov 2006
Posts: 93
Location: Boise, Idaho

PostPosted: Wed Jan 30, 2008 9:04 pm    Post subject: Broken 601 canopy Reply with quote

Ladies and Gents;
Have you ever seen a grown man cry? Well, just a few hours ago, I managed to break a small triangular (1 x 3 inch) section out of the bubble of my newly certificated 601XL -- where it meets the glare shield.
I can't afford a new bubble, in fact I can't afford to inquire about the cost of a new bubble.
I've seen antique dishes repaired in such a manner that the repair is barely noticeable.
Any ideas or solutions on how to repair this horrible mistake? I'll be forever grateful!
Mack
N990MK


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JohnDRead(at)aol.com
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PostPosted: Wed Jan 30, 2008 9:36 pm    Post subject: Broken 601 canopy Reply with quote

Hello Mac:
  Dry your tears all is not lost. If the bubble is made from polycarbonate AKA Lexan, then almost any solvent, MEK works very well, can be used to "weld" the broken part back onto the canopy.

John Read

Phone: 303-648-3261
Fax: 303-648-3262
Cell: 719-494-4567
In a message dated 1/30/2008 10:10:44 P.M. Mountain Standard Time, aprazer(at)cableone.net writes:
Quote:
--> Zenith-List message posted by: "aprazer" <aprazer(at)cableone.net>

Ladies and Gents;
Have you ever seen a grown man cry? Well, just a few hours ago, I managed to break a small triangular (1 x 3 inch) section out of the bubble of my newly certificated 601XL -- where it meets the glare shield.
I can't afford a new bubble, in fact I can't afford to inquire about the cost of a new bubble.
I've seen antique dishes repaired in such a manner that the repair is barely noticeable.
Any ideas or solutions on how to repair this horrible mistake? I'll be forever grateful!
Mack
N990MK

--------
The poh-oh-unemployed farm boy from Idaho


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GLJSOJ1



Joined: 18 Aug 2007
Posts: 82
Location: Chesapeake, Virginia

PostPosted: Thu Jan 31, 2008 5:28 am    Post subject: Re: Broken 601 canopy Reply with quote

There is a recent issue of Sport Aviation that explains how to fix a plastic canopy. I think it was this past summer. The author fixed a WWII bomber bubble, and photos showed a perfect patch that was not easily visible.

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agustafson(at)chartermi.n
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PostPosted: Thu Jan 31, 2008 6:46 am    Post subject: Broken 601 canopy Reply with quote

Sorry to throw a wrench in John's encouragement but if it was Lexan, it wouldn't be broken. It's most likely Plexiglas. But it is still fixable though not with much strength.

Aaron
[quote] >> all is not lost. If the bubble is made from polycarbonate AKA Lexan, then almost any solvent, MEK works,

>I managed to break a small triangular (1 x 3 inch) section out of the bubble of my newly certificated 601XL -- where it meets the glare shield.

[b]


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notsew_evets(at)frontiern
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PostPosted: Thu Jan 31, 2008 6:57 am    Post subject: Broken 601 canopy Reply with quote

Type in Skysailing.com

Look for "slapstix"

We used these for canopy repair and they were not bad...

SW
---


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notsew_evets(at)frontiern
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PostPosted: Thu Jan 31, 2008 12:44 pm    Post subject: Broken 601 canopy Reply with quote

Aaron, I ll drink to that. But then, I ll drink to anything.

I ve used Lexan many times and its superior to Plexi. My 601 XL canopy thas small cracks so I assure you its not Lexan.

SW
[quote] ---


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bryanmmartin



Joined: 10 Jan 2006
Posts: 1018

PostPosted: Thu Jan 31, 2008 1:09 pm    Post subject: Broken 601 canopy Reply with quote

Several acrylic glues are available, most contain methylene chloride as
the main ingredient. Plain liquid MC applied with a syringe is best for
cracks in plexiglas. For damage like you describe, one of the thicker
glues might be better. Aircraft Spruce and other suppliers carry these
glues.

aprazer wrote:
Quote:


Ladies and Gents;
Have you ever seen a grown man cry? Well, just a few hours ago, I managed to break a small triangular (1 x 3 inch) section out of the bubble of my newly certificated 601XL -- where it meets the glare shield.
I can't afford a new bubble, in fact I can't afford to inquire about the cost of a new bubble.
I've seen antique dishes repaired in such a manner that the repair is barely noticeable.
Any ideas or solutions on how to repair this horrible mistake? I'll be forever grateful!
Mack
N990MK


--
Bryan Martin
Zenith 601XL N61BM
Ram Subaru, Stratus redrive
Do Not Archive


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N61BM, CH 601 XL, Stratus Subaru.
do not archive.
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aprazer



Joined: 24 Nov 2006
Posts: 93
Location: Boise, Idaho

PostPosted: Fri Feb 01, 2008 6:33 am    Post subject: Re: Broken 601 canopy Reply with quote

Thank you one and all for your input -- I will carefully repair in hopes that it will not show too much!
Mack


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PatrickW



Joined: 27 Oct 2006
Posts: 380
Location: Fort Worth, Texas

PostPosted: Fri Feb 01, 2008 1:43 pm    Post subject: Re: Broken 601 canopy Reply with quote

Are the Zenith canopies made of the same material as the ones that come from Todds...?

Patrick
XL/Corvair


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