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Catz631(at)aol.com Guest
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Posted: Sat Feb 16, 2008 4:52 am Post subject: cracks in wing tank sealant |
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I know this is an old subject but as a newer member perhaps someone might have an idea. Yesterday I folded the wings on my 2001 Kitfox 4-1200 to install some new fuel tank sight gauge tubes. While folded, I removed the fuel caps and took a look inside my tanks to see if the sealant Kreme had been used in my tanks as this was a recently purchased aircraft. Sure enough there was that creamy color. One tank looked OK (at least from what I could see) but the other had a small area along the bottom of the outer edge where it appeared the stuff was shrinking and cracking.It resembled a prune and had slightly pulled away from the Fiberglas. I don't think any of it has come off(yet) but I was wondering how long I might have before this happens. I will keep a constant watch. My gascolator screens were clean.
Is my only solution to remove the tanks and replace them with the plastic tanks offered by another company? I sure hate cutting these tanks out as I am not an experienced fabric guy although I have watched a bunch of it being done and will of course get the books and do it if I have too. I can't see that removing the wings and filling the tanks with a solution of MEK and shaking it around would do much good to get the old stuff out as some guys have done.
Any input would be greatly appreciated as you guys were the ones who alerted me to the problem in the first place. I am sure there are other Kitfoxes with the same undiscovered problem.
Thanks,
Dick Maddux
Fox 4-1200
Pensacola,Fl.
The year's hottest artists on the red carpet at the Grammy Awards. AOL Music takes you there.
[quote][b]
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Fox5flyer Guest
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Posted: Sat Feb 16, 2008 5:16 am Post subject: cracks in wing tank sealant |
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Your plight is a familiar one, Dick, and by the sound of it, you definitely have the Kreem coming loose. This was caused in many tanks by failure of the Kreem applier to properly clean away the mold release before applying the Kreem. There are a lot of them out there like this. It's possible for the Kreem to release in sheets and potentially block flow from the tank. This happened to a guy on one of the Alaska trips, but a field repair was able to be made.
1. The easiest way is to remove the wings, get a few people to help, use MEK or Acetone to remove the old Kreem, then either leave them unsloshed or reKreem using a 50/50 Kreem/MEK mixture.
2. If you don't like that option, you can remove the tanks from the wings, and do the same thing as above, then reinstall the tanks, make a fabric repair, repaint, be on your way and never look back.
3. The most expensive is to replace the tanks.
It's all based on choices, but none of them are very difficult.
If it were me, I'd do #2.
Deke
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Lynn Matteson
Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
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Posted: Sat Feb 16, 2008 11:40 am Post subject: cracks in wing tank sealant |
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Hi Dick-
I disagree with your assessment of taking the wings off and sloshing,
as a means of cleaning out the old Kreem. It works, and works well,
apparently. I've got about 475 hrs on mine and going on 2-1/2 yrs
since I did my tanks...already in the wings. I had called the former
Skystar Co. for advice and they told me that since the tanks were, at
that time, about 11 years old and had had nothing in them (don't know
whether this makes any difference), that I should slosh with acetone
and re-Kreem. I had a set of wing rotators which made it pretty easy
to get the tops and bottoms of the tanks, but getting the ends was
another matter, but not impossible. The acetone completely dissolved
the old Kreem, and I kept draining and re-sloshing with newer acetone
until it ran clear. Same method for re-coating with Kreem, diluted
with MEK 50/50.
Now, I've got to preface my no problem status...I have used nothing
but 100LL except for about 9 gallons of premium. I can't speak to
using anything but 100LL, as I don't know how the Kreem will perform
if using autofuel w/E-whatever.
Lynn Matteson
Grass Lake, Michigan
Kitfox IV Speedster w/Jabiru 2200
flying w/470+ hrs
On Feb 16, 2008, at 7:50 AM, Catz631(at)aol.com wrote:
Quote: | I know this is an old subject but as a newer member perhaps someone
might have an idea. Yesterday I folded the wings on my 2001 Kitfox
4-1200 to install some new fuel tank sight gauge tubes. While
folded, I removed the fuel caps and took a look inside my tanks to
see if the sealant Kreme had been used in my tanks as this was a
recently purchased aircraft. Sure enough there was that creamy
color. One tank looked OK (at least from what I could see) but the
other had a small area along the bottom of the outer edge where it
appeared the stuff was shrinking and cracking.It resembled a prune
and had slightly pulled away from the Fiberglas. I don't think any
of it has come off(yet) but I was wondering how long I might have
before this happens. I will keep a constant watch. My gascolator
screens were clean.
Is my only solution to remove the tanks and replace them with the
plastic tanks offered by another company? I sure hate cutting these
tanks out as I am not an experienced fabric guy although I have
watched a bunch of it being done and will of course get the books
and do it if I have too. I can't see that removing the wings and
filling the tanks with a solution of MEK and shaking it around
would do much good to get the old stuff out as some guys have done.
Any input would be greatly appreciated as you guys were the ones
who alerted me to the problem in the first place. I am sure there
are other Kitfoxes with the same undiscovered problem.
Thanks,
Dick Maddux
Fox 4-1200
Pensacola,Fl.
The year's hottest artists on the red carpet at the Grammy Awards.
AOL Music takes you there.
www.matronics.com/Navigator?Kitfox-List _-
www.matronics.com/contribution _-
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_________________ Lynn
Kitfox IV-Jabiru 2200
N369LM |
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Catz631(at)aol.com Guest
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Posted: Sun Feb 17, 2008 5:29 am Post subject: cracks in wing tank sealant |
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Deke,Lee and Lynn ,Thanks for your input. I am now reconcidering removing the wings and cleaning the tanks with the tanks in place. I read the Alaska account and prior threads on that method.It just seemed that the removal and application of the Kreem would not work well but maybe so. I am using nothing but auto fuel in my 912UL and so far it does not have alcohol but it will be coming I know.Our governor is "hot on the trail" for it's use here in Florida.Is there nothing better than Kreem ? Is it affected by alcohol in the fuel?
Lynn,I read in the info about the plastic tanks that the installation proceedure requires cutting out the tops of the fiberglass tanks and installing each 5 gal tank in the cavity then covering the top of the tanks with 1/8 " plywood and then recovering.I wonder if that would be structuraly strong enough if the fiberglas tanks were required as part of the wing structure ? I do know that a set of 4 tanks(20 gal) would be expensive (about $1100)
Dick Maddux
Fox 4-1200
Rotax 912UL
Pensacola,Fl
Delicious ideas to please the pickiest eaters. Watch the video on AOL Living.
[quote][b]
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dave
Joined: 22 Sep 2006 Posts: 1382
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Posted: Sun Feb 17, 2008 6:04 am Post subject: Re: cracks in wing tank sealant |
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Quote: | cutting out the tops of the fiberglass tanks and installing each 5 gal tank in the cavity then covering the top of the tanks with 1/8 " plywood and then recovering.I wonder if that would be structuraly strong enough if the fiberglas tanks were required as part of the wing structure ? I do know that a set of 4 tanks(20 gal) would be expensive (about $1100 |
"Likely" stronger once you use spray foam to bond the new tanks to the existing ones. I think the 1/8" plywood is just a top cover but might add a bit of strength.
Now that being said after going through thousands of gallon on gas in my wingtanks and ethanol auto gas , I have had NO ISSUES YET. If I do I will likely resort to these http://www.wingtanks.com/ and add an extra tank on each wing. for 1100$ that seems like decent fix to a problem that IF you had would make your plane --> FLYABLE or NOT FLYABLE.
Also I have No creme in my tanks nor would i ever put it it to a perfectly good tank.
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Catz631(at)aol.com Guest
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Posted: Sun Feb 17, 2008 6:04 am Post subject: cracks in wing tank sealant |
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Has anyone used the Bill Hirsch tank sealer? From the literature, he is advertising it is the only one used in aircraft tanks. It too is MEK soluable,alcohol proof,etc. Other articles on the net talking about tank sealers sure" bad mouth" Kreem while saying this stuff is great. It sounds like it might be the same stuff?
Dick Maddux
Fox 4-1200
Pensacola,Fl
Delicious ideas to please the pickiest eaters. Watch the video on AOL Living.
[quote][b]
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Lynn Matteson
Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
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Posted: Sun Feb 17, 2008 7:15 am Post subject: cracks in wing tank sealant |
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I'd be the last one to comment intelligently about the wing/tank
structural element, but it sounds like maybe if you left enough of
the lip around the fiberglas tank that it might work, provided that
you got a good bond with the plywood. Wait a minute though....there
are baffles inside the f'glas tank that attach to the tank top, and
I'm sure that these would have to go if you were to cut the tank top
off. I'm pretty sure that these baffles add a bunch of structural
strength to the tank, and resist the flexing or twisting of the wing.
I'm no engineer, but I think if the original tank plays the important
role in wing construction that I've read here, maybe just adding the
plywood...even the best aircraft grade...wouldn't be enough. But if
you could tie the plywood into the baffles somehow, then maybe....
If it was me, I'd round up some help, clean and re-slosh with Kreem,
and head for the nearest 100LL pump. That way instead of paying $1100
for the tanks, you can apply that money to your fuel bill. : ) And
speaking of rounding up help, they don't have to be there the whole
time the tanks are soaking. Just get the tanks off, plug all the
holes, put in about 5 gallons of acetone when wings are level and let
it sit for several hours, flop it over...trying to think how I
plugged the filler neck....rubber and a hose clamp?...and let it soak
some more. The more acetone you use the less time you have to spend
trying to get the ends of the tanks done. Do a couple of applications
of clean acetone, until it comes out clear. Mine did not come out in
sheets, but dissolved, turning the acetone to a whitish color. After
allowing to dry out, mix the new Kreem 50/50 with MEK and go through
the same ritual as the cleaning...that is, rotate and let sit, rotate
and let sit. Drain out excess and you're done.
I don't know about how alcohol affects these tanks, so I'm hoping I
never have to learn the hard way. But if you go to Kreemed tanks and
100LL, you'll bypass this problem and only have to worry if they do
away with 100LL. But there'll be a bigger lobby against losing 100LL
than there is (I think) for keeping alcohol out of our mogas.
Lynn Matteson
Grass Lake, Michigan
Kitfox IV Speedster w/Jabiru 2200
flying w/475+ hrs
On Feb 17, 2008, at 8:25 AM, Catz631(at)aol.com wrote:
Quote: | Deke,Lee and Lynn ,Thanks for your input. I am now reconcidering
removing the wings and cleaning the tanks with the tanks in place.
I read the Alaska account and prior threads on that method.It just
seemed that the removal and application of the Kreem would not work
well but maybe so. I am using nothing but auto fuel in my 912UL and
so far it does not have alcohol but it will be coming I know.Our
governor is "hot on the trail" for it's use here in Florida.Is
there nothing better than Kreem ? Is it affected by alcohol in the
fuel?
Lynn,I read in the info about the plastic tanks that the
installation proceedure requires cutting out the tops of the
fiberglass tanks and installing each 5 gal tank in the cavity then
covering the top of the tanks with 1/8 " plywood and then
recovering.I wonder if that would be structuraly strong enough if
the fiberglas tanks were required as part of the wing structure ?
I do know that a set of 4 tanks(20 gal) would be expensive (about
$1100)
Dick Maddux
Fox 4-1200
Rotax 912UL
Pensacola,Fl
Delicious ideas to please the pickiest eaters. Watch the video on
AOL Living.
www.matronics.com/Navigator?Kitfox-List _-
www.matronics.com/contribution _-
============================================================
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_________________ Lynn
Kitfox IV-Jabiru 2200
N369LM |
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dave
Joined: 22 Sep 2006 Posts: 1382
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Posted: Sun Feb 17, 2008 7:52 am Post subject: Re: cracks in wing tank sealant |
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Quote: | I'm pretty sure that these baffles add a bunch of structural
strength to the tank, and resist the flexing or twisting of the wing.
I'm no engineer, but I think if the original tank plays the important
role in wing construction that I've read here, maybe just adding the
plywood...even the best aircraft grade...wouldn't be enough. But if
you could tie the plywood into the baffles somehow, then maybe |
Well My wings got folded last night and I just check the tanks.
By lifting on the front spar with the wings folder and putting a finger where the tank meets both front and rear spars, there is movement.
are my wings compromised for strength? or is that the way they are. ?
Older ones never had wing tanks.
So are the tanks structural? I am not sure but by mounting one of the plastic tanks and foaming it in place I think it would gain strength. How much ? now idea. Who has in fact installed these wingtanks.com tanks ?
I actually like them as they look to be made of the same material that my dash tank is made of .
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Hundreds of Kitfox Movies
Most viewed Kitfox on youtube
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jdmcbean(at)kitfoxaircraf Guest
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Posted: Sun Feb 17, 2008 9:10 am Post subject: cracks in wing tank sealant |
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We have done some changes over that past 6 months... although I do not think our tanks as of 1996 to 2007 have had any specific issues. (no reported issues)
As of this year we are using a new resin. To date.. we have put some pretty harsh materials in them with no effect. For the last several months they have had both 10% and 85% ethanol fuels in them and no effect.
I will not go into the details of the resins as it is proprietary information.
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-----Original Message-----
From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com]On Behalf Of Catz631(at)aol.com
Sent: Sunday, February 17, 2008 6:26 AM
To: kitfox-list(at)matronics.com
Subject: Re: cracks in wing tank sealant
<![if !supportEmptyParas]> <![endif]>
Deke,Lee and Lynn ,Thanks for your input. I am now reconcidering removing the wings and cleaning the tanks with the tanks in place. I read the Alaska account and prior threads on that method.It just seemed that the removal and application of the Kreem would not work well but maybe so. I am using nothing but auto fuel in my 912UL and so far it does not have alcohol but it will be coming I know.Our governor is "hot on the trail" for it's use here in Florida.Is there nothing better than Kreem ? Is it affected by alcohol in the fuel?
Lynn,I read in the info about the plastic tanks that the installation proceedure requires cutting out the tops of the fiberglass tanks and installing each 5 gal tank in the cavity then covering the top of the tanks with 1/8 " plywood and then recovering.I wonder if that would be structuraly strong enough if the fiberglas tanks were required as part of the wing structure ? I do know that a set of 4 tanks(20 gal) would be expensive (about $1100)
Dick Maddux
Fox 4-1200
Rotax 912UL
Pensacola,Fl
<![if !supportLineBreakNewLine]> <![endif]>
Delicious ideas to please the pickiest eaters. Watch the video on AOL Living. [quote]<![if !supportEmptyParas]> <![endif]><![if !supportEmptyParas]> <![endif]> - The Kitfox-List Email Forum - --> http://www.matronics.com/Navigator?Kitfox-List - MATRONICS WEB FORUMS - --> http://forums.matronics.com - List Contribution Web Site - Thank you for your generous support! -Matt Dralle, List Admin. --> http://www.matronics.com/contribution<![if !supportEmptyParas]> <![endif]>[b]
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Michel
Joined: 10 Jan 2006 Posts: 966 Location: Norway
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Posted: Sun Feb 17, 2008 10:04 am Post subject: cracks in wing tank sealant |
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Quote: | From: jdmcbean [jdmcbean(at)kitfoxaircraft.com]
I will not go into the details of the resins as it is proprietary
information.
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Of course, John! But could that resin be sloshed in older tanks?
Cheers,
Michel Verheughe
Norway
Kitfox 3 - Jabiru 2200
<pre><b><font size color="#000000" face="courier new,courier">
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Fox5flyer Guest
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Posted: Sun Feb 17, 2008 10:34 am Post subject: cracks in wing tank sealant |
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> I'd be the last one to comment intelligently about the wing/tank
Quote: | structural element, but it sounds like maybe if you left enough of
the lip around the fiberglas tank that it might work, provided that
you got a good bond with the plywood. Wait a minute though....there
are baffles inside the f'glas tank that attach to the tank top, and
I'm sure that these would have to go if you were to cut the tank top
off. I'm pretty sure that these baffles add a bunch of structural
strength to the tank, and resist the flexing or twisting of the wing.
I'm no engineer, but I think if the original tank plays the important
role in wing construction that I've read here, maybe just adding the
plywood...even the best aircraft grade...wouldn't be enough. But if
you could tie the plywood into the baffles somehow, then maybe....
|
Good points Lynn. All this talk has reminded me of old--some of them very old--discussions regarding the wing tanks being structural. The question in my mind was then, and still is, "Are the wing tanks required for structural integrity or do the wing tanks become a part of the structure when they're installed?" In my mind it would be the latter. The wing tanks were not initially part of Kitfox wings. They evolved from the (1) panel tank to a (2) panel tank and six gallon aluminum tank on one side to a (3) to a six gallon aluminum tank on each side to the (4) 12 gallon glass tanks that we now have. As I recall there are some out there with a 6 on one side and a 12 on the other.
Installing the new poly tanks inside the existing tanks shouldn't be any problem nor, IMO, would it require any additional bracing other than the recommended sheet of plywood on top for protection. Personally, I agree with what Lynn said. Clean them up, reslosh if you must, then run 100LL if worried about the Ethanol. You can run a lot of that stuff through there for the money it would cost to replace the tanks. Another thing is that the ethanol can be diluted by going 50/50 with Ethanol auto gas and 100LL.
Another note. The sloshing was applied not to protect the tanks against chemicals, but to fill in and seal the tiny pin holes in the tanks from the fiberglass weave that caused fuel to wick/seep through the fibers creating a smelly tank. This was all done before Ethanol was a factor.
As for whether Kreem is a good product or not, be sure to get your facts before you pass on anecdotal evidence gleaned over the The mighty internet. I always approach anything I read on the net with a healthy dose of skepticism. Kreem has been around a long time and it is used in many types of tanks, not just aircraft. When all of this started, other than Randolph, Kreem was about all we had. Now there are other options of course, which is a good thing.
So, before you make a decision on what course of action you take, if any, I suggest you do some research. This Ethanol stuff is still evolving and products will keep emerging as the evolution takes place.
FWI W...
Deke Morisse
Mikado Michigan
S5/Subaru/CAP 355+ TT
"The aim of an argument or discussion should not be victory, but progress."
- Joseph Joubert
[quote][b]
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dave
Joined: 22 Sep 2006 Posts: 1382
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Posted: Sun Feb 17, 2008 11:16 am Post subject: Re: cracks in wing tank sealant |
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Deke said Quote: | Another note. The sloshing was applied not to protect the tanks against chemicals, but to fill in and seal the tiny pin holes in the tanks from the fiberglass weave that caused fuel to wick/seep through the fibers creating a smelly tank. This was all done before Ethanol was a factor. |
And Dave said Quote: | Also I have No creme in my tanks nor would i ever put it it to a perfectly good tank. |
Michel said Quote: | Of course, John! But could that resin be sloshed in older tanks? |
GREAT QUESTION !! Like i said I have put thousands of gallon of gas through my tanks that are from 1992 .Gas has varied from Premium,marine gas pump fuel,av-gas and Regular gar for the most part and what ever resin is in mines has held up so far . About 3 or 4 year ago I had a quick drain valve fell out in my hand. I kneaded together some epoxy stick and stuffed it in there and it never leaked since. I use same epoxy putty on main fuel dash tank for pipe thread sealer and for the nuts to hold dash on. they pulled right out once leaving a hole right into the tank.
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Hundreds of Kitfox Movies
Most viewed Kitfox on youtube
Most popular on youtube
Highest rated on youtube |
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dafox(at)ckt.net Guest
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Posted: Sun Feb 17, 2008 8:00 pm Post subject: cracks in wing tank sealant |
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I've had 91 octain fuel in my wing tanks sense 1993 and sometimes 100 LL and never had a problerm
yet. Haven't used Ethanol fuel that I know of.
David Yeamans
Kitfox IV 1200
Rotax 582 and Rotax 912 UL
600 Hrs.
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jdmcbean(at)kitfoxaircraf Guest
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Posted: Mon Feb 18, 2008 8:29 am Post subject: cracks in wing tank sealant |
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The original Kitfox Wing had a drag/anti braces where the tank is. When looking at the instructions you would find that if one was to retrofit a early model IV wing with a wing tank that the drag braces need to be re-positioned..
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AUTOTEXTLIST \s "E-mail Signature" <![endif]-->Fly Safe !!
John & Debra McBean
208.337.5111
www.kitfoxaircraft.com
"It's not how Fast... It's how Fun!"
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-----Original Message-----
From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com]On Behalf Of fox5flyer
Sent: Sunday, February 17, 2008 11:30 AM
To: kitfox-list(at)matronics.com
Subject: Re: cracks in wing tank sealant
<![if !supportEmptyParas]> <![endif]>
Quote: | I'd be the last one to comment intelligently about the wing/tank
> structural element, but it sounds like maybe if you left enough of
|
> the lip around the fiberglas tank that it might work, provided that
> you got a good bond with the plywood. Wait a minute though....there
> are baffles inside the f'glas tank that attach to the tank top, and
> I'm sure that these would have to go if you were to cut the tank top
> off. I'm pretty sure that these baffles add a bunch of structural
> strength to the tank, and resist the flexing or twisting of the wing.
> I'm no engineer, but I think if the original tank plays the important
> role in wing construction that I've read here, maybe just adding the
> plywood...even the best aircraft grade...wouldn't be enough. But if
> you could tie the plywood into the baffles somehow, then maybe....
Good points Lynn. All this talk has reminded me of old--some of them very old--discussions regarding the wing tanks being structural. The question in my mind was then, and still is, "Are the wing tanks [i]required[/i] for structural integrity or do the wing tanks [i]become a part[/i] of the structure when they're installed?" In my mind it would be the latter. The wing tanks were not initially part of Kitfox wings. They evolved from the (1) panel tank to a (2) panel tank and six gallon aluminum tank on one side to a (3) to a six gallon aluminum tank on each side to the (4) 12 gallon glass tanks that we now have. As I recall there are some out there with a 6 on one side and a 12 on the other.
Installing the new poly tanks inside the existing tanks shouldn't be any problem nor, IMO, would it require any additional bracing other than the recommended sheet of plywood on top for protection. Personally, I agree with what Lynn said. Clean them up, reslosh if you must, then run 100LL if worried about the Ethanol. You can run a lot of that stuff through there for the money it would cost to replace the tanks. Another thing is that the ethanol can be diluted by going 50/50 with Ethanol auto gas and 100LL.
Another note. The sloshing was applied [i]not[/i] to protect the tanks against chemicals, but to fill in and seal the tiny pin holes in the tanks from the fiberglass weave that caused fuel to [i]wick/seep [/i]through the fibers creating a smelly tank. This was all done before Ethanol was a factor.
As for whether Kreem is a good product or not, be sure to get your facts before you pass on anecdotal evidence gleaned over the The mighty internet. I always approach anything I read on the net with a healthy dose of skepticism. Kreem has been around a long time and it is used in many types of tanks, not just aircraft. When all of this started, other than Randolph, Kreem was about all we had. Now there are other options of course, which is a good thing.
So, before you make a decision on what course of action you take, if any, I suggest you do some research. This Ethanol stuff is still evolving and products will keep emerging as the evolution takes place.
FWI W...
Deke Morisse
Mikado Michigan
S5/Subaru/CAP 355+ TT
"The aim of an argument or discussion should not be victory, but progress."
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