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rotax 912UL
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iworonko(at)cox.net
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PostPosted: Tue Feb 19, 2008 6:44 pm    Post subject: rotax 912UL Reply with quote

Hi Folks,
after two years of rebuilding N58EW has been inspected and is officially an airworthy aircraft. However, I cant get the Rotax 912 UL above 5000rpm. First tried it with GSC prop with the pitch reduced down to 15 deg.
Then I installed an IFA Ivo 3 blade prop, still only 5000rpm. So I shortened it by 1" to 68" dia. , still only 5000rpm.
Any ideas?
thanks in advance
Eric Speedster N58EW
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PostPosted: Tue Feb 19, 2008 7:37 pm    Post subject: rotax 912UL Reply with quote

Bad tach ??? Steve Bennett

Delicious ideas to please the pickiest eaters. Watch the video on AOL Living.
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kitfoxpilot(at)msn.com
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PostPosted: Tue Feb 19, 2008 7:47 pm    Post subject: rotax 912UL Reply with quote

I to have the 912 but the ULS and I have 16 degrees pitch on warp drive prop and on the ground 5000rpm is all I get can't seem to get more out of it!

Quote:
From: iworonko(at)cox.net
To: kitfox-list(at)matronics.com
Subject: Kitfox-List: rotax 912UL
Date: Tue, 19 Feb 2008 20:40:39 -0600

Hi Folks,
after two years of rebuilding N58EW has been inspected and is officially an airworthy aircraft. However, I cant get the Rotax 912 UL above 5000rpm. First tried it with GSC prop with the pitch reduced down to 15 deg.
Then I installed an IFA Ivo 3 blade prop, still only 5000rpm. So I shortened it by 1" to 68" dia. , still only 5000rpm.
Any ideas?
thanks in advance
Eric Speedster N58EW
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iworonko(at)cox.net
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PostPosted: Tue Feb 19, 2008 7:57 pm    Post subject: rotax 912UL Reply with quote

not the tach, I double checked it with two different optical tachs.
and the carbs are synchronized
Eric
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Michel



Joined: 10 Jan 2006
Posts: 966
Location: Norway

PostPosted: Tue Feb 19, 2008 11:26 pm    Post subject: rotax 912UL Reply with quote

On Feb 20, 2008, at 4:44 AM, RAY Gignac wrote:
Quote:
I to have the 912 but the ULS and I have 16 degrees pitch on warp
drive prop and on the ground 5000rpm is all I get can't seem to get
more out of it!

I can't say for the Rotax because I have a Jabiru but ... on-the-ground
static Wide-Open-Throttle RPM, initial climb WOT RPM and level flight
WOT RPM are three distinct things with quite a difference. Maybe Ray is
right, Eric; 5,000 might be good enough.

Cheers,
Michel Verheughe
Norway
Kitfox 3 - Jabiru 2200


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propellerdesign(at)tele2.
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PostPosted: Tue Feb 19, 2008 11:47 pm    Post subject: rotax 912UL Reply with quote

So, what RPM is you supposed to see static?
normally minimum static rpm is 85% of max, and up to 90% - 4930 - 5220 would be normal,
Pitch 15 deg, Ok but where on the blade?
Gear ratio 2,273 - 2550 rpm on prop,
Max speed 110 mph?
= 45,5" pitch / 68" diam = 15,87 degree at 75% of the radii!
Not at tip! (tip is 12 deg.) (depending of blade twist)

With a wood bar test club, instead of propeller with diameter 1108 mm (43,62") and a square (thick and wide) 73,9 mm (2,91") section, it will produce 80 HP at 5800/2552 RPM
It have to be balanced! and doublers at the hub, each side.
You have a planer in basement? or guy next door? or that guy down the street? yes him with the beautiful wife!

Jan
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propellerdesign(at)tele2.
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PostPosted: Wed Feb 20, 2008 12:03 am    Post subject: rotax 912UL Reply with quote

Michel,

Hur hurtig er deres maskin med Jab'n?
(top speed WOT with Jabiru?)

Nabo
Jan
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Michel



Joined: 10 Jan 2006
Posts: 966
Location: Norway

PostPosted: Wed Feb 20, 2008 2:33 am    Post subject: rotax 912UL Reply with quote

Hej Jan,

Quote:
From: JC Propeller Design [propellerdesign(at)tele2.se]
Hur hurtig er deres maskin med Jab'n?
(top speed WOT with Jabiru?)

The answer is: too fast! My model 3 has a Vne of 100 MPH and at level and WOT it takes only seconds before reach it. The nominal max RPM of the Jabiru is 3,300 RPM but I have never seen it over 3,050, which is what I get for the few seconds before reaching Vne. On initial climb at WOT, I read 2,900 RPM and static, on the ground, about 2800 RPM. I usually cruise at 2,600 RPM and it gives me about 85 MPH (72 knots), which is a nice and economical speed. My Jabiru propeller has a pitch for cruise and not for sharp initial climb. But I fly from a long runway and ... anyway, I am in the air in only a couple of hundred yards.

Vennlig hilsen,
Michel Verheughe
Norway
Kitfox 3 - Jabiru 2200
<pre><b><font size color="#000000" face="courier new,courier">


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Fox5flyer
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PostPosted: Wed Feb 20, 2008 4:37 am    Post subject: rotax 912UL Reply with quote

Generally the inability to get past a certain rpm regardless of load is breathing. Think of the NASCAR restrictor plates.
Has it ever gone past 5000 or is this a new phenomenon? Have you made any changes to the engine or components during the rebuild? Different air filters? Carb heat box? Who did the rebuild and have you consulted with them?

Deke Morisse
Mikado Michigan
S5/Subaru/CAP 355+ TT
"The aim of an argument or discussion should not be victory, but progress."
- Joseph Joubert




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propellerdesign(at)tele2.
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PostPosted: Wed Feb 20, 2008 7:25 am    Post subject: rotax 912UL Reply with quote

Michael,

Make sense.
2800/3300 =0,85% static
85 mph / 2600 * 3050 = 100 mph
3300 = 108 mph fictive top speed
Pitch 34,5" - 35"
You use 40 HP at 85MPH, 12,6 L/h??

Lige måde
Jan

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Michel



Joined: 10 Jan 2006
Posts: 966
Location: Norway

PostPosted: Wed Feb 20, 2008 12:04 pm    Post subject: rotax 912UL Reply with quote

On Feb 20, 2008, at 4:22 PM, JC Propeller Design wrote:
Quote:
Pitch 34,5" - 35"
You use 40 HP at 85MPH, 12,6 L/h??

The prop is a two-bladed fixed pitch Jabiru 60 by 28", Jan. For the
fuel, I am not very observant but from my trip to Belgium two years
ago, I reckon something like 13 liters per hour. I don't have the
economy kit for the carburettor, though. Not everybody is pleased with
it and ... I don't repair something that works.

Hej då,
Michel Verheughe
Norway
Kitfox 3 - Jabiru 2200


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propellerdesign(at)tele2.
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PostPosted: Wed Feb 20, 2008 3:56 pm    Post subject: rotax 912UL Reply with quote

12,6 or 13 l/h is close enough, if you calc. in taxi and WOT climb also we
are right on.

Pitch sounds a bit low, but pitch is a relative norm (as is intelligence)
and depends on thickness of blade. Thick airfoil?

Jan
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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Wed Feb 20, 2008 6:17 pm    Post subject: rotax 912UL Reply with quote

Michel, did you hit the wrong key?....28"? I thought yours was closer
to 38".

Lynn Matteson
Grass Lake, Michigan
Kitfox IV Speedster w/Jabiru 2200
flying w/475+ hrs
do not archive
On Feb 20, 2008, at 3:00 PM, Michel Verheughe wrote:

Quote:


On Feb 20, 2008, at 4:22 PM, JC Propeller Design wrote:
> Pitch 34,5" - 35"
> You use 40 HP at 85MPH, 12,6 L/h??

The prop is a two-bladed fixed pitch Jabiru 60 by 28", Jan. For the
fuel, I am not very observant but from my trip to Belgium two years
ago, I reckon something like 13 liters per hour. I don't have the
economy kit for the carburettor, though. Not everybody is pleased
with it and ... I don't repair something that works.

Hej då,
Michel Verheughe
Norway
Kitfox 3 - Jabiru 2200


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Jim Shumaker



Joined: 09 Jan 2006
Posts: 106

PostPosted: Wed Feb 20, 2008 8:11 pm    Post subject: rotax 912UL Reply with quote

Eric

15 degrees can be a lot on a Warp drive prop, when measured at the tip. Warp drive suggests flatenning the pitch until the desired rpm is acheived, static. That is different for the taper tip and the full width tip. The taper tip is generally set to redline at static. After acheiving the desired rpm then compare to other pilots. I believe I am at about 8 degrees at the tip. If you have trouble getting rpm then it could be the butterflies are not opening all the way. Or the ducting to the carbs (if you have carb heat) could be restictive.

Jim Shumaker
Kitfox III, 912 UL
California
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Michel



Joined: 10 Jan 2006
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Location: Norway

PostPosted: Wed Feb 20, 2008 11:47 pm    Post subject: rotax 912UL Reply with quote

Quote:
From: Lynn Matteson [lynnmatt(at)jps.net]
Michel, did you hit the wrong key?....28"? I thought yours was closer
to 38".

Oops! Yes, wrong key! It's 38 inches. Thanks for watching my steps, friend!

Cheers,
Michel Verheughe
Norway
Kitfox 3 - Jabiru 2200
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dcsfoto



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PostPosted: Thu Feb 21, 2008 10:34 am    Post subject: Re: rotax 912UL Reply with quote

on my model 3 it was set at 5000 rpm and I had good climb and to much cruse speed. now set at 5400 ( static) and cruse is down but climb is great.

David Model 3 and 7


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PostPosted: Thu Feb 21, 2008 11:07 am    Post subject: rotax 912UL Reply with quote

How can one have "too much cruise speed" ? Smile
Deke

do not archive

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Michel



Joined: 10 Jan 2006
Posts: 966
Location: Norway

PostPosted: Thu Feb 21, 2008 12:36 pm    Post subject: rotax 912UL Reply with quote

Quote:
From: fox5flyer [fox5flyer(at)idealwifi.net]
How can one have "too much cruise speed" ? Smile

Good question, Deke. Compared to some of the other members of this list, I have very little experience; I started flying five years ago and have about 350 hours on my Kitfox.
Quote:
From what I understand, I can fly a little bit faster than 100 MPH, my Vne, without much risk. But when it gets a bit turbulent - and in the summer, it's more the rule than the exception - the needle moves fast in all directions. The 'book' says that in turbulent conditions, one should fly under Va, the manoeuvre speed. For me that's 70 MPH. So, when it gets choppy, I pull the throttle. Now, what is 'turbulent?' I certainly don't feel like a daredevil; rather a sissy. Better safe than sorry. So, I fly at an average cruise speed of about 85 MPH.

Cheers,
Michel Verheughe
Norway
Kitfox 3 - Jabiru 2200
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Lynn Matteson



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PostPosted: Thu Feb 21, 2008 2:20 pm    Post subject: rotax 912UL Reply with quote

Only if you're a Sport Pilot.... : )

Or if you're Michel. : )

Lynn
do not archive

On Feb 21, 2008, at 2:02 PM, fox5flyer wrote:

[quote]
<fox5flyer(at)idealwifi.net>

How can one have "too much cruise speed" ? Smile
Deke

do not archive

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Rex Hefferan



Joined: 10 Jan 2006
Posts: 147
Location: Olney Springs, Colorado USA "NOT a Kitpig"

PostPosted: Thu Feb 21, 2008 2:43 pm    Post subject: rotax 912UL Reply with quote

Seriously, it seems possible to clean up the drag on some of our kit
planes enough that one could exceed Vne in a high cruise.
Rexinator =-O
Colorado
do not archive

Lynn Matteson wrote:

[quote]

Only if you're a Sport Pilot.... : )

Or if you're Michel. : )

Lynn
do not archive

On Feb 21, 2008, at 2:02 PM, fox5flyer wrote:

>
> <fox5flyer(at)idealwifi.net>
>
> How can one have "too much cruise speed" ? Smile
> Deke
>
> do not archive
>
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