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Yak-52 Gen Fail Indication

 
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scott.glaser(at)thedefian
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PostPosted: Thu Mar 13, 2008 1:36 pm    Post subject: Yak-52 Gen Fail Indication Reply with quote

High All,

I'm having trouble with a Gen Fail Indication on my '52. I was running on
the ground in the RPM ranges where the gen should have been on line and the
gen fail light was flickering. I shut down and checked with my local guru
who warned me of wire chaffing on the voltage regulator damper plate. I did
find a wire that was on it's way to being chaffed but that didn't seem to be
all the way through the sheath. I repaired the wire, reconnected the
voltage regulator and ran the engine. Much to my dismay the gen fail light
is now on all the time. I checked the reset button on the voltage gadget
box on the firewall above the voltage regulator, it had not been tripped. I
also opened he circuit box on the right side behind the access panel and saw
no smoking guns. Any help or suggestions as to what could be the culprit
would be greatly appreciated!

Scott
N8252


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mark.bitterlich(at)navy.m
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PostPosted: Thu Mar 13, 2008 1:57 pm    Post subject: Yak-52 Gen Fail Indication Reply with quote

Contact me at 252-671-7005

Mark Bitterlich


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viperdoc(at)mindspring.co
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PostPosted: Thu Mar 13, 2008 6:45 pm    Post subject: Yak-52 Gen Fail Indication Reply with quote

I'm certain by now you have talked to Mark and he has more eloquently said
what I'm about to say. Having gone through exactly this with the help of
Mark and Dennis it was sorted out. First thing to do is ohm out your fuses
in the power panel. Unfortunately on the 52, it is behind your seat! You
need to pull the fuses out of the circuit to check them otherwise all you
are going to do is ohm out your circuit. I found that it was my 30 amp fuse
that was between the main circuit between the BMP 200 and the carbon pile
regulator. Sorry for my generality but my 52 wiring diagram is at the
hanger.
Start with the simple, check your fuses. If you have a need for a spare BMP
200, I have one! :>)
Doc

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mark.bitterlich(at)navy.m
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PostPosted: Fri Mar 14, 2008 10:54 am    Post subject: Yak-52 Gen Fail Indication Reply with quote

Actually Doc, I do not recommend checking fuses right off the bat with a
problem like Scotts. I am not a big fan of dive-bombing, although your
recommendation to check fuses is of course always a good idea, and each
person likes to do things their own way.

Personally, in a case like Scotts... And no one really knows the whole
story here since there is more that has happened than is in his original
email... But regardless, I recommend going to the DNP-200 relay and
putting an alligator clip on the bus line going to the generator. Start
the engine and watch the voltage. Not only should it be there, but it
should come up to 28 volts and start regulating with increase in engine
RPM. This is one test... It only requires removing a cover and a panel,
and tells you a LOT. If you have regulated voltage there, then it is
likely that you have a DNP-200 issue, or a broken wire, etc. If you
have voltage, the next step is to check the enable terminal on the
DNP-200 (pin V). If you have NO voltage, you move your alligator clip
right to the generator itself. Shortly you get to the point where you
check the fuses. But for example, if you DO have voltage at the
generator bus on the 200, there is simply no need to go yanking fuses to
check... They're obviously good.

Having worked with Marine Electricians on airplanes for almost the last
4 decades, I can tell you that there are clearly two ways to go about
fixing aircraft electrical issues.

First Method: "I saw this problem before, and this is what caused it
last time, ok... Try replacing that part first. If that does not work,
start replacing one part after another until it does work." This is
typically the common method and is an example of your tax dollars at
work.

Second Method: Look at the system. Understand how it works. Take
measurements at critical points until you know what MUST be bad and why
it caused the problem you are seeing. Pull part and replace it, and
know even before you turn it back on that it is going to work.
I teach the second method. The over-whelming desire by most everyone on
this planet is to use the first method.

Guess which method most general aviation guys typically use?

Now another warning against the first method. When you start swapping
out parts, you have the distinct chance of screwing something else up,
and now you have TWO problems on the same system, and that can be deadly
to find.

Scott started with a flickering generator light. He was given a
recommendation to pull the voltage regulator out and check for bad
wiring. He did that. He saw a wire that needed attention. He fixed
that wire. He put the regulator back in. Now he has a totally dead
generator with a constant generator light. Hmmmm.

Mark Bitterlich



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brian-1927(at)lloyd.com
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PostPosted: Fri Mar 14, 2008 12:33 pm    Post subject: Yak-52 Gen Fail Indication Reply with quote

On Mar 14, 2008, at 11:50 AM, Bitterlich, Mark G CIV Det Cherry Point,
MALS-14 64E wrote:

Quote:

Point, MALS-14 64E" <mark.bitterlich(at)navy.mil>

Actually Doc, I do not recommend checking fuses right off the bat

I guess that is what makes a horse race. I do tend to check the
obvious things first, e.g. fuses and broken wiring. I find that gets
about 80% of the problems without having to resort to the schematics
and the multi-meter. But once I get past those obvious thing, I am
right there with Mark.

Brian Lloyd 3191 Western Drive
brianl AT lloyd DOT com Cameron Park, CA 95682
+1.916.367.2131 (voice) +1.270.912.0788 (fax)

PGP key ID: 12095C52A32A1B6C
PGP key fingerprint: 3B1D BA11 4913 3254 B6E0 CC09 1209 5C52 A32A 1B6C


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