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Cleaning Pro-Seal from sealing surfaces

 
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mannanj(at)alltel.net
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PostPosted: Tue Mar 07, 2006 8:17 pm    Post subject: Cleaning Pro-Seal from sealing surfaces Reply with quote

"How clean does everything need to be when the fuel tank access covers go back on?"

Kyle:

Years ago I worked briefly for a shop that specialized in Mooneys. They wanted the surfaces to be really clean before re-sealing. Their method, was to take a piece of plexiglass, cut it into strips approx. one inch by five or six inches long. sharpen one end on a grinder or belt sander at about a 45 degree angle. that does a very good job of scraping most of the old sealant off. as it gets dull or chipped, re-sharpen.

You then scuff the area with a stainless steel brush (the one that looks sort of like a tooth brush), which, by the way was recommended by Van in the construction manual. This will remove the remnants of the sealant and leave a good tooth (pun) for the new sealant. Of course clean the area with naptha or other cleaner before applying new sealant.

For all practical purposes, where you are now is probably fine; but it only takes a few minutes with the stainless brush to do a really nice job.

I just did mine last week and this method worked great. No leaks.

Mannan Thomason
RV-8 Almost flying


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BrownTool(at)aol.com
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PostPosted: Wed Mar 08, 2006 9:11 am    Post subject: Cleaning Pro-Seal from sealing surfaces Reply with quote

"Their method, was to take a piece of plexiglass, cut it into strips approx.
one inch by five or six inches long. sharpen one end on a grinder or belt
sander at about a 45 degree angle. that does a very good job of scraping most
of the old sealant off. as it gets dull or chipped, re-sharpen."

RV Listers,

I have been following this thread about removing/scraping sealant and wanted
to let everyone know that we have three very specific products which are
specifically designed for safe sealant removal. Obviously the key factor is to
avoid damaging any underlying materials/structures in the sealant removal
process. All of the following products are specifically designed for aircraft
sealant removal.
_http://www.browntool.com/productselect.asp?ProductID=654_
(http://www.browntool.com/productselect.asp?ProductID=654) (These are our new hand held
sealant scrapers and by far our most popular, originally designed for Boeing,
available in four shapes and found on page 105 of our Vol.14 Master Catalog)

_http://www.browntool.com/productselect.asp?ProductID=695_
(http://www.browntool.com/productselect.asp?ProductID=695) (Our "SR" Cutters, dsigned by 3M
for the Air Force, these feature 1/4-28 threads and are used in a threaded
drill motor - can remove sealant around fasteners - a little pricey (thanks 3M),
but they work exceptionally well - found on page 107 of our Master Catalog)

_http://www.browntool.com/productselect.asp?ProductID=649_
(http://www.browntool.com/productselect.asp?ProductID=649) (This is our hand held phenolic
scraper - extremely durable - found on page 104 of our Master Catalog)

We have other products in stock for removing sealant, and I am always glad
to offer any advice or answer questions - feel free to call me directly or
shoot me an e-mail off list. If you do not have a copy of our 132 page Master
Catalog, it is free for the asking.

"do not archive"

Thanks,

Michael Brown

Brown Aviation Tool Supply Co.
2536 S.E. 15th Street
Oklahoma City, OK 73129
USA

405-688-6888
Fax 405-688-6555
browntool(at)aol.com
www.browntool.com


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