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Homebrew O2 System

 
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Phil.Perry(at)netapp.com
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PostPosted: Tue Jul 08, 2008 9:32 am    Post subject: Homebrew O2 System Reply with quote

I live around 32' MSL and we're getting ready to head to the mountains in a few weeks. Needless to say, my body has become very acclimated to high levels of oxygen.

This past weekend I spent 1.5 hrs at 10,000ft and I felt like I had been hit in the forehead with a baseball bat. I just can't stay at 10K for too long, by body won't allow it.

Armed with that knowledge, I'm looking at getting supplemental oxygen for the trip. Have any of you built your own O2 system?

I've been trying to come up with a design that will work, but I need to make sure the flow rates are correct.

If you've built one, how'd you do it?

Phil


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msausen



Joined: 25 Oct 2007
Posts: 559
Location: Appleton, WI USA

PostPosted: Tue Jul 08, 2008 10:15 am    Post subject: Homebrew O2 System Reply with quote

Hmm, short of something goofy with a scuba tank I can’t think of anything that wouldn’t be more complicated or expensive than a portable system. I would give some serious consideration to something from Aerox, Skyox, or someone similar.

http://www.aerox.com/portable.html
http://www.skyox.com/

Michael

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Perry, Phil
Sent: Tuesday, July 08, 2008 12:28 PM
To: rv10-list(at)matronics.com
Subject: Homebrew O2 System



I live around 32' MSL and we're getting ready to head to the mountains in a few weeks. Needless to say, my body has become very acclimated to high levels of oxygen.



This past weekend I spent 1.5 hrs at 10,000ft and I felt like I had been hit in the forehead with a baseball bat. I just can't stay at 10K for too long, by body won't allow it.



Armed with that knowledge, I'm looking at getting supplemental oxygen for the trip. Have any of you built your own O2 system?



I've been trying to come up with a design that will work, but I need to make sure the flow rates are correct.



If you've built one, how'd you do it?



Phil



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rene(at)felker.com
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PostPosted: Tue Jul 08, 2008 10:17 am    Post subject: Homebrew O2 System Reply with quote

Flying out of Utah I have used a portable system for years. My wife does not fly well above 10K. When I built my 10 I put in the Mountain High EDS-4ip system. A little pricy but well worth it. I flew down to Vegas last week, 12.5 and 13.5, and the system works great. The pulse demand stuff is worth its weight in gold……..there is no comparison between the constant flow portable system and the pulse demand.

http://www.mhoxygen.com

I know that was not exactly your question, but thought I would do a short pilot report…..

By the way TAS at altitude, WOT, 2480……161 knots…….

Rene' Felker
RV-10 N423CF Flying

801-721-6080
From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Perry, Phil
Sent: Tuesday, July 08, 2008 11:28 AM
To: rv10-list(at)matronics.com
Subject: Homebrew O2 System



I live around 32' MSL and we're getting ready to head to the mountains in a few weeks. Needless to say, my body has become very acclimated to high levels of oxygen.



This past weekend I spent 1.5 hrs at 10,000ft and I felt like I had been hit in the forehead with a baseball bat. I just can't stay at 10K for too long, by body won't allow it.



Armed with that knowledge, I'm looking at getting supplemental oxygen for the trip. Have any of you built your own O2 system?



I've been trying to come up with a design that will work, but I need to make sure the flow rates are correct.



If you've built one, how'd you do it?



Phil



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Phil.Perry(at)netapp.com
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PostPosted: Tue Jul 08, 2008 11:10 am    Post subject: Homebrew O2 System Reply with quote

I've been looking at those too. I plan on putting a system into the -10 as it's finished. Right now I'm flying rentals and working to finish the -10. So I need to come up with a portable solution without spending a whole lot of money doing it. If I'm spending money on an O2 system, I want to make sure it an permanent system for the RV-10.

On the simple home brew side, I was thinking along the lines of using a Benzomatic disposable bottle.

http://images.orgill.com/200x200/7258841.JPG

I've got a system in my boat that allows me to put 99.5% pure oxygen into my live well. Getting oxygen is as simple as going to Home Depot. I get ~24hrs out of each bottle, though the run-time would be significantly less if I was using it in the air. I've got all the hardware to connect to the bottle, I just don't have a flow indicator/regulator to put inline.

The attractive part is that you can dispose of your bottle once you're at the destination. If you run out on your road trip, you just have to stop by Lowes or Home Depot to pickup another bottle.

I know it's not the perfect system. But at 10,000 feet in a rented airplane, it could be a very convenient solution for the once-a-year long cross county. We're not talking about unreasonably high altitudes and this is just a simple way to get some supplemental oxygen for a very reasonable price tag.

Phil







From: RV Builder (Michael Sausen) [mailto:rvbuilder(at)sausen.net]
Sent: Tuesday, July 08, 2008 1:12 PM
To: rv10-list(at)matronics.com
Subject: RE: RV10-List: Homebrew O2 System


Hmm, short of something goofy with a scuba tank I can’t think of anything that wouldn’t be more complicated or expensive than a portable system. I would give some serious consideration to something from Aerox, Skyox, or someone similar.

http://www.aerox.com/portable.html
http://www.skyox.com/

Michael

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Perry, Phil
Sent: Tuesday, July 08, 2008 12:28 PM
To: rv10-list(at)matronics.com
Subject: Homebrew O2 System



I live around 32' MSL and we're getting ready to head to the mountains in a few weeks. Needless to say, my body has become very acclimated to high levels of oxygen.



This past weekend I spent 1.5 hrs at 10,000ft and I felt like I had been hit in the forehead with a baseball bat. I just can't stay at 10K for too long, by body won't allow it.



Armed with that knowledge, I'm looking at getting supplemental oxygen for the trip. Have any of you built your own O2 system?



I've been trying to come up with a design that will work, but I need to make sure the flow rates are correct.



If you've built one, how'd you do it?



Phil



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Tim Olson



Joined: 25 Jan 2007
Posts: 2872

PostPosted: Tue Jul 08, 2008 11:49 am    Post subject: Homebrew O2 System Reply with quote

I've been happy with a portable with the Precise Flight demand
conservers....you can see a photo here, along with info:
http://www.myrv10.com/tips/accessories/oxygen/index.html

I think that if you're really going to use the system a ton, like
if you live in the mountains and fly over 10K all the time, I'd
probably go with a built-in Mountain High system, as they're
pretty sweet. But, the precise flight demand conservers save
tons of O2 over what a constant flow system uses, and they
require no electricity, so you're not dependent on anything.
But really, I think that a built-in O2 system really is something
that I'd only look at if you actually lived in an area that
forced you into using it all the time. You have more
hassle to build it in, more hassle to fill it up, and more
W&B considerations if you're mounting it in the usual place...
the tail. I find that I only bring the O2 kit along on maybe
6 or 8 flights a year, because if I'm just going 200-300
miles, I may as well just plan to fly 8500-9500' and go
without. it's nice to be able to yank all that and just
throw it on a shelf once in a while. Lots less money, too.

A semi-permanent system would be ok too....and I'd have
no complaints...as long as the bottle can be yanked easily.
Tim Olson - RV-10 N104CD - Flying
do not archive
Perry, Phil wrote:
Quote:
I've been looking at those too. I plan on putting a system into the -10
as it's finished. Right now I'm flying rentals and working to finish
the -10. So I need to come up with a portable solution without spending
a whole lot of money doing it. If I'm spending money on an O2 system, I
want to make sure it an permanent system for the RV-10.

On the simple home brew side, I was thinking along the lines of using a
Benzomatic disposable bottle.

http://images.orgill.com/200x200/7258841.JPG

I've got a system in my boat that allows me to put 99.5% pure oxygen
into my live well. Getting oxygen is as simple as going to Home Depot.
I get ~24hrs out of each bottle, though the run-time would be
significantly less if I was using it in the air. I've got all the
hardware to connect to the bottle, I just don't have a flow
indicator/regulator to put inline.

The attractive part is that you can dispose of your bottle once you're
at the destination. If you run out on your road trip, you just have to
stop by Lowes or Home Depot to pickup another bottle.

I know it's not the perfect system. But at 10,000 feet in a rented
airplane, it could be a very convenient solution for the once-a-year
long cross county. We're not talking about unreasonably high altitudes
and this is just a simple way to get some supplemental oxygen for a very
reasonable price tag.

Phil







------------------------------------------------------------------------
*From:* RV Builder (Michael Sausen) [mailto:rvbuilder(at)sausen.net]
*Sent:* Tuesday, July 08, 2008 1:12 PM
*To:* rv10-list(at)matronics.com
*Subject:* RE: Homebrew O2 System

Hmm, short of something goofy with a scuba tank I can’t think of
anything that wouldn’t be more complicated or expensive than a portable
system. I would give some serious consideration to something from
Aerox, Skyox, or someone similar.



http://www.aerox.com/portable.html

http://www.skyox.com/



Michael



*From:* owner-rv10-list-server(at)matronics.com
[mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Perry, Phil
*Sent:* Tuesday, July 08, 2008 12:28 PM
*To:* rv10-list(at)matronics.com
*Subject:* Homebrew O2 System



I live around 32' MSL and we're getting ready to head to the mountains
in a few weeks. Needless to say, my body has become very acclimated to
high levels of oxygen.



This past weekend I spent 1.5 hrs at 10,000ft and I felt like I had been
hit in the forehead with a baseball bat. I just can't stay at 10K for
too long, by body won't allow it.



Armed with that knowledge, I'm looking at getting supplemental oxygen
for the trip. Have any of you built your own O2 system?



I've been trying to come up with a design that will work, but I need to
make sure the flow rates are correct.



If you've built one, how'd you do it?



Phil





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scottmschmidt(at)yahoo.co
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PostPosted: Tue Jul 08, 2008 1:39 pm    Post subject: Homebrew O2 System Reply with quote

Perriair is the only cheap portable system I know of.
http://burrowowl.net/shimmie/view.php?image_id=6053

If it's good enough for Mel Brooks it must be good for us.
Do not achive
Scott Schmidt
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planesmith(at)hotmail.com
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PostPosted: Tue Jul 08, 2008 2:14 pm    Post subject: Homebrew O2 System Reply with quote

If cost is the primary concern C Areox has a refilling system that allow you to refill their portable systems for much less that FBO prices. The savings on refilling will easily pay for a certified system.
 
Vern (#324 finishing)
do not archive



Date: Tue C 8 Jul 2008 14:36:30 -0700
From: scottmschmidt(at)yahoo.com
Subject: Re: Homebrew O2 System
To: rv10-list(at)matronics.com
.ExternalClass DIV {;} Perriair is the only cheap portable system I know of. 
http://burrowowl.net/shimmie/view.php?image_id=6053
 
If it's good enough for Mel Brooks it must be good for us.
Do not achive
Scott Schmidt
 
The i’m Talkaton. Can 30-days of conversation change the world? Find out now.


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robin1(at)mrmoisture.com
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PostPosted: Tue Jul 08, 2008 7:13 pm    Post subject: Homebrew O2 System Reply with quote

I have yet to fly with my O2 system but a simple built in is not that expensive, out of the way and very functional. I don’t recall what my costs were for parts (SNF Discount) but it was not that much more than cobbling something together . To mitigate some of the W&B issues you can go with a much smaller bottle. Refilling on the field with a remote filler (pictured) is simple. I have yet to place the user side receptacles but two plus the valve/gauge will probably be facing forward on the center console map box and the two rear pax on the back side of the map box. My other option was in the OH console.

http://www.painttheweb.com/rv-10/aeroxO2.htm

Out west I guess we do a lot more mid-altitude flying and having O2 at night above 5,000 MSL is a real eye opener.
The other day in my 6A I was on my regular commute but had to scud run out of my home field due to the fires in CA. I knew there was a BIG opening 40 miles south where I could climb to my regular 7.5K. In another 40 miles after he opening I ran into a wall of smoke and had to pop up to 11.5. (Yes I did call WX-Brief) I was at 11.5 for about 30 minutes before descending to my destination. I don’t know about you but anytime I am at altitude I keep asking myself…”Am I thinking clearly, am I thinking clearly” No different than my deep scuba days. Sure would have been nice to dial up the O2 to eliminate that concern.

Robin
Do Not Archive




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bryanflood



Joined: 13 Aug 2006
Posts: 9

PostPosted: Fri Jul 11, 2008 9:27 pm    Post subject: Re: Homebrew O2 System Reply with quote

Hi guys, I use medical O2 tanks filled off a welding bottle. They are dirt cheap and so are the medical regulators which work great too, the only catch is that I have to use a conserving canula b/c I'm too cheap to spring for conserver on the regulator system. I probably have about 150 dollars in two tanks, a regulator, a tee, a flow meter and two canulas. The only difference on the medical tanks is they have a different thread and stem, although you can order them with the threads for the aviation stem if you want to spend more $. The transfill adapter was just over $100 and I get about 8 bottle fills before my tank gets down to 1800 psi on $25 of O2. Each bottle seems to last someplace over 2 hours at 1lpm per person which I use above 12K. The one disadvantage to medical regulators is that I have to use a conversion chart for the flow rate but it's really easy. ANother is that refilling on a trip is harder b/c you need to bring an adapter to fit the filler at an FBO and pay upwards of $40 per tanks some places, a total rip. The tanks are so cheap to buy and fill you might as well pick up a few. If you don't already have a welding tank I guess you need to buy that too.

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coop85(at)cableone.net
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PostPosted: Sat Jul 12, 2008 6:31 am    Post subject: Homebrew O2 System Reply with quote

Bryan,
This sounds pretty good. Do the medical bottles weigh any more than an
aviation system?

Marcus
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bryanflood



Joined: 13 Aug 2006
Posts: 9

PostPosted: Mon Jul 14, 2008 9:13 am    Post subject: Re: Homebrew O2 System Reply with quote

The medical bottles are not the fancy carbon wound bottles from my experience they are only the Aluminum bottles but I could be wrong. If you search the internet for medical supplies you can find them. My buddy and I compared our bottles, his was an expensive aluminum aviation bottle, mine an aluminum medical bottle. From what I could tell the weights, rating, and everything but the threads and stem (plus the stickers) are identical. The carbon bottles are infact lighter but more expensive. In fact the sizes offered are the same, but the two industries have different names for the bottle sizes sometimes, probably to try to create product differentiation where none exists. Again you can order the medical bottles with special threads for the aviation stems, so honestly I see no difference. There is no question the aviation bottels are nice and they do have everthing set-up for aviation, if I had unlimited funds I would go that route. But I'm on a budget, so I went the medical route and they work great. The one thing I proabably will buy sometime soon from an aviation house is a mounting strap, but they are expensive and I have been putting it off.

Bryan


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