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daveleikam(at)wi.rr.com Guest
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Posted: Wed Jul 23, 2008 2:56 pm Post subject: Sb 08-6-1 |
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What if I never do the SB on the tailcone of my plane?
Fire away!
Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
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Jim Berry
Joined: 10 Jan 2006 Posts: 237 Location: Denver
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Posted: Wed Jul 23, 2008 3:46 pm Post subject: Re: Sb 08-6-1 |
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Dave,
If you are going to insure your aircraft, I would guess the insurance company would use non-compliance with the SB as a reason to weasel out of paying a claim. It could also be an issue if you wanted to sell the plane.
Jim Berry
40482
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pascal(at)rv10builder.net Guest
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Posted: Wed Jul 23, 2008 3:52 pm Post subject: Sb 08-6-1 |
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Think of it as insurance
From: Dave Leikam (daveleikam(at)wi.rr.com)
Sent: Wednesday, July 23, 2008 3:52 PM
To: RV-10 matronics (rv10-list(at)matronics.com)
Subject: Sb 08-6-1
What if I never do the SB on the tailcone of my plane?
Fire away!
Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
[quote]
href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
href="http://forums.matronics.com">http://forums.matronics.com
href="http://www.matronics.com/contribution">http://www.matronics.com/c
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ron.mcgann(at)baesystems. Guest
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Posted: Wed Jul 23, 2008 4:07 pm Post subject: Sb 08-6-1 |
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I prefer to remove the empennage myself, in the hangar - rather than have it do so on its own, at 10000'.
[quote] From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Leikam
Sent: Thursday, 24 July 2008 8:22 AM
To: RV-10 matronics
Subject: Sb 08-6-1
What if I never do the SB on the tailcone of my plane?
Fire away!
Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
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vhmum(at)bigpond.com Guest
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Posted: Wed Jul 23, 2008 4:54 pm Post subject: Sb 08-6-1 |
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Do you realy need to ask.......
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GenGrumpy(at)AOL.COM Guest
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Posted: Wed Jul 23, 2008 5:56 pm Post subject: Sb 08-6-1 |
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1. You never have any problems.
2. You crash and your insurance company denies any claim, and anyone else in the plane or on the ground that might be injured has grounds to take your entire estate.
grumpy
N184JM
do not archive
In a message dated 7/23/2008 6:00:17 P.M. Central Daylight Time, daveleikam(at)wi.rr.com writes:
Quote: | What if I never do the SB on the tailcone of my plane?
Fire away!
Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
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Get fantasy football with free live scoring. Sign up for FanHouse Fantasy Football today.
[quote][b]
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Tim Olson
Joined: 25 Jan 2007 Posts: 2872
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Posted: Wed Jul 23, 2008 6:15 pm Post subject: Sb 08-6-1 |
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What if I remove the AN hardware from my rod ends and use
Nylon bolts to save weight.....you wanna come with me and
take a test flight?
Tim Olson - RV-10 N104CD - Flying
do not archive
Dave Leikam wrote:
Quote: | What if I never do the SB on the tailcone of my plane?
Fire away!
Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
*
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daveleikam(at)wi.rr.com Guest
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Posted: Wed Jul 23, 2008 7:39 pm Post subject: Sb 08-6-1 |
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In all honesty, I just don't know if I believe there is any good reason to
pull apart those assemblies. I know I have to do it, but man I don't want
to!!!
Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
[quote] ---
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daveleikam(at)wi.rr.com Guest
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Posted: Wed Jul 23, 2008 8:08 pm Post subject: Sb 08-6-1 |
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With all due respect, I know I have to do the SB, and I will, but if the empennage is that inclined to come off this airplane without those two small pieces of aluminum installed, I wouldn't fly it after they were installed!
Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
do not archive
[quote] ---
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ron.mcgann(at)baesystems. Guest
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Posted: Wed Jul 23, 2008 8:23 pm Post subject: Sb 08-6-1 |
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You did ask us to 'fire away' - don't be too surprised with the reponses.
[quote] From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Leikam
Sent: Thursday, 24 July 2008 1:29 PM
To: rv10-list(at)matronics.com
Subject: Re: Sb 08-6-1
With all due respect, I know I have to do the SB, and I will, but if the empennage is that inclined to come off this airplane without those two small pieces of aluminum installed, I wouldn't fly it after they were installed!
Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
do not archive
[quote] ---
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pascal(at)rv10builder.net Guest
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Posted: Wed Jul 23, 2008 8:45 pm Post subject: Sb 08-6-1 |
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Dave;
it's a bummer but I was surprised how quickly it actually took. I think there was more time thinking about it than the 2.5 hours to complete it. If you are at the flying stage just do your thing, check the area during the annual as recommended and when you've had enough do it.
Personally I figure if Van's has a SB out there and they send the parts they think it's worth the effort and realize this issue as being rather serious. It may be all about liability, it may be about fixing an issue they acknowledge is a weakness, but they think it's a good reason to do the SB regardless.
Get motivated one day and do it,
P
From: Dave Leikam (daveleikam(at)wi.rr.com)
Sent: Wednesday, July 23, 2008 8:29 PM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Re: Sb 08-6-1
In all honesty, I just don't know if I believe there is any good reason to
pull apart those assemblies. I know I have to do it, but man I don't want
to!!!
Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
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daveleikam(at)wi.rr.com Guest
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Posted: Wed Jul 23, 2008 9:00 pm Post subject: Sb 08-6-1 |
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All right cease fire, I will do the SB, when I get back from OSH.
Dave
do not archive
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n212pj(at)gmail.com Guest
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Posted: Thu Jul 24, 2008 6:48 am Post subject: Sb 08-6-1 |
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Dave actually has an interesting and worthy point. It's not so much about the SB, I think, as about some of the engineering decisions. The plane is a good airplane, and certainly every plane design has some unforeseen issues that must be field addressed. That's no problem. It's also not about how big or small the pieces are, since some very small pieces in this plane serve very important functions...think cotter pins.
However, there are more than a few design issues that leave one scratching the bald spot. Doors that rip off when accidentally opening in flight (it will happen many times within any fleet of planes, not just the RV-10, and give the flex within the cabin and doors, should have been an anticipated event leading to a more airworthy design), almost certainly causing HS damage in the process. Too few ribs in the HS to sustain bird (or door strikes). An odd "discontinuity" in the trim tabs for some unknown reason (at least to me, is this a means of addressing a problem in handling at low, high power speeds?) not actually understood that might be contributing to what stresses. Doors that do not have a second safety catch, especially given their lack of aerodynamics when opened in flight. Brakes that are not vented and of a mass that is correspondent to the size and possible uses of the plane. A lack of a cage or simple roll bar to augment what is a questionable structural component of the fuselage, namely the fiberglass top. Brake master cylinders that stick out so feet can hit them, possibly causing some type of leak (I've never understood this in all of Van's planes) There are more, I'm sure.
Tim James has a -10 with a roll bar, as well as a two-stop door catch, both easy fixes to the current design. Paul Grimstad has developed a sensible (and beautiful) rudder pedal and brake assembly replacement. We're waiting for a truly structural cabin top, but a roll bar would suffice. The innovators are out there addressing the shortcomings, which will be identified as we move forward. Eventually they will be addressed, one at a time, leading to a better platform, but being addressed by the builder community. Someone will come up with better doors, I'm sure. I hope. Maybe a whole replacement for cabin top and doors.
Back to Dave's point. I think we need to evaluate each issue and address them, one by one, as a flying community. We need to question each and every one, which, by his question, Dave does. It's not an insurance issue. His question was to shine a questioning light on a design issue. Is there something else going on here that we need to understand, and does this replacement part fix the inherent problem or is it a band-aid? Yes, the fact that a piece was sent out to all registered users indicates a serious problem, and we all are happy that the problem was caught and a quick response came forth. What about the others? I find the door issue one of a nature that should not have to be addressed by each builder alone, nor by the builder community, but by the engineers at Van's.
My plea is that, if a builder finds something or knows of something, that it be shared with all, especially if they have come up with a fix! I'll try to get good pictures of Tim's roll bar and double catch door latch, and perhaps whatever measurements are needed, along with a parts list for posting. If you're using this list while building but do not contribute ideas and discussions, please think about starting to do so. There aren't that many who take the time to post; we need everyone's help and good ideas.
Thanks, Dave, for having the courage to open this thread. And, thanks to all for their sincere, non-flammable replies. A great community.
Have fun at OSH. Take lots of pictures! Share!
John J
[quote] From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Leikam
Sent: Wednesday, July 23, 2008 8:59 PM
To: rv10-list(at)matronics.com
Subject: Re: Sb 08-6-1
With all due respect, I know I have to do the SB, and I will, but if the empennage is that inclined to come off this airplane without those two small pieces of aluminum installed, I wouldn't fly it after they were installed!
Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
do not archive
[quote] ---
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toaster73(at)embarqmail.c Guest
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Posted: Thu Jul 24, 2008 12:49 pm Post subject: Sb 08-6-1 |
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John, you make some excellent points.
There are plenty of aircraft out there that have cracking bulkhead issues or some other type of structural problem... could be an accessory or engine with a structural problem too. Engines may need an overhaul at a specified interval because the design and field experience has dictated an inspection be done at a certain time, because the part wear rate has been forecast and the failure modes and effects have been identified. Wear can result in loss of wall thickness and fatgue failure so you look at the part at the right time to either continue use or replace/repair it. You don't necessarily change the design (such as add a plate)
In this case the Van's engineering solution (by no means the only one) is repeatative inspection until repair can be made at a reasonable time.
Look at military aircraft, perhaps the fleet accepts more risk because failure of the mission outweighs the risk (i.e. we will fly with this crack because if we don't get these bombs to target we lose the war). These types of analysis are done every day.
I thought a bit about this SB and looked at the requirements 25 hours inspection until annual. This clearly means I can fly about 100 hours before ever putting the plates in and I would have looked at the location 3 times (as long as no cracks found). Given the reports from the field it appears no cracks have been found except by Vans. THis is excellent field data to suggest that continued 25 hours may be an "alternate means of compliance" and a crack growth to failure is not expected in 25 hours of operation. Or if crack growth could be forecasted the interval could be XX hours for the rest of the aircraft's life. So you could probably ask Van's what if I inspect every XX hours and just not put the plates in.
Just trying to say there are other ways to keep the risk of tail failure at bay without actually complying with the bulletin.
-Chris
#40072 complying with SB because not flying, tail is off, and it is easier to do than inspect every XX hours.
[quote] ---
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rv10(at)sinkrate.com Guest
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Posted: Thu Jul 24, 2008 1:03 pm Post subject: Sb 08-6-1 |
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John,
I asked Van about the cabin top strength directly. He said that they drop tested a fuselage and the top help up. I did not ask him any more specifics as to the drop test except that I asked if the windows blew out or cracked but he didn’t remember.
I myself don’t know a single thing about fiberglass strengths so I don’t even have an opinion as to the cabin top strength. I’m curios why the impression is that the top is a “questionable structural component”. Does anyone know for certain its strengths/weaknesses or are we all just aluminum bigots and we think fiberglass is weak? I’m not picking on anyone I just want to know why the consensus seems to be that the top is not strong enough. It looks thicker and stronger than any glass plane I’ve looked at.
-Ben W
From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of John Jessen
Sent: Thursday, July 24, 2008 7:45 AM
To: rv10-list(at)matronics.com
Subject: RE: Sb 08-6-1
Dave actually has an interesting and worthy point. It's not so much about the SB, I think, as about some of the engineering decisions. The plane is a good airplane, and certainly every plane design has some unforeseen issues that must be field addressed. That's no problem. It's also not about how big or small the pieces are, since some very small pieces in this plane serve very important functions...think cotter pins.
However, there are more than a few design issues that leave one scratching the bald spot. Doors that rip off when accidentally opening in flight (it will happen many times within any fleet of planes, not just the RV-10, and give the flex within the cabin and doors, should have been an anticipated event leading to a more airworthy design), almost certainly causing HS damage in the process. Too few ribs in the HS to sustain bird (or door strikes). An odd "discontinuity" in the trim tabs for some unknown reason (at least to me, is this a means of addressing a problem in handling at low, high power speeds?) not actually understood that might be contributing to what stresses. Doors that do not have a second safety catch, especially given their lack of aerodynamics when opened in flight. Brakes that are not vented and of a mass that is correspondent to the size and possible uses of the plane. A lack of a cage or simple roll bar to augment what is a questionable structural component of the fuselage, namely the fiberglass top. Brake master cylinders that stick out so feet can hit them, possibly causing some type of leak (I've never understood this in all of Van's planes) There are more, I'm sure.
Tim James has a -10 with a roll bar, as well as a two-stop door catch, both easy fixes to the current design. Paul Grimstad has developed a sensible (and beautiful) rudder pedal and brake assembly replacement. We're waiting for a truly structural cabin top, but a roll bar would suffice. The innovators are out there addressing the shortcomings, which will be identified as we move forward. Eventually they will be addressed, one at a time, leading to a better platform, but being addressed by the builder community. Someone will come up with better doors, I'm sure. I hope. Maybe a whole replacement for cabin top and doors.
Back to Dave's point. I think we need to evaluate each issue and address them, one by one, as a flying community. We need to question each and every one, which, by his question, Dave does. It's not an insurance issue. His question was to shine a questioning light on a design issue. Is there something else going on here that we need to understand, and does this replacement part fix the inherent problem or is it a band-aid? Yes, the fact that a piece was sent out to all registered users indicates a serious problem, and we all are happy that the problem was caught and a quick response came forth. What about the others? I find the door issue one of a nature that should not have to be addressed by each builder alone, nor by the builder community, but by the engineers at Van's.
My plea is that, if a builder finds something or knows of something, that it be shared with all, especially if they have come up with a fix! I'll try to get good pictures of Tim's roll bar and double catch door latch, and perhaps whatever measurements are needed, along with a parts list for posting. If you're using this list while building but do not contribute ideas and discussions, please think about starting to do so. There aren't that many who take the time to post; we need everyone's help and good ideas.
Thanks, Dave, for having the courage to open this thread. And, thanks to all for their sincere, non-flammable replies. A great community.
Have fun at OSH. Take lots of pictures! Share!
John J [quote]
From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Leikam
Sent: Wednesday, July 23, 2008 8:59 PM
To: rv10-list(at)matronics.com
Subject: Re: Sb 08-6-1
With all due respect, I know I have to do the SB, and I will, but if the empennage is that inclined to come off this airplane without those two small pieces of aluminum installed, I wouldn't fly it after they were installed!
Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
do not archive
[quote]
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seipel(at)seznam.cz Guest
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Posted: Thu Jul 24, 2008 1:39 pm Post subject: Sb 08-6-1 |
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John,
Every aircraft is a set of compromises and the RV-10 is no different.
Sure, the doors are a little flimsy, the construction is light in he
horizontal stab (and many other areas of the aircraft), the brakes and
rudder system are simple if not terribly ergonomic. But the aircraft
flies fast, gets good fuel performance, handles like an RV, and doesn't
cost half a million dollars. If you want to beef up the construction,
add a roll cage, put in better door latches, better brakes, better
rudder pedals, change the trim tabs, etc then hey, it's experimental and
you should definitely go for it. After you add all the weight and cost
to make the changes, you might have a more bullet-proof aircraft, but
it'll also be more expensive, more complex, and either be slower or burn
more gas.
I think we all might have different ideas of what constitutes perfection
when it comes to the RV-10. I do appreciate those that come up with
improvements to Van's design and think every builder should have the
opportunity to implement them or not as they so choose. I do not think
that Van's should have to research and do the engineering on each and
every one of them, nor should they be obligated to try and incorporate
them into the kit. They've addressed the issues as they see them, with
simple solutions that in their opinion get the job done.
I'll just have to disagree on the cabin top not being structural. Van's
designed it to be structural, hence the instructions not to drill into
it except where they placed hard points. If you've got information
about an RV-10 incident where the cabin top failed, then I'd definitely
be interested to hear about it.
PJ Seipel
RV-10 #40032
John Jessen wrote:
Quote: | Dave actually has an interesting and worthy point. It's not so much
about the SB, I think, as about some of the engineering decisions.
The plane is a good airplane, and certainly every plane design has
some unforeseen issues that must be field addressed. That's no
problem. It's also not about how big or small the pieces are, since
some very small pieces in this plane serve very important
functions...think cotter pins.
However, there are more than a few design issues that leave one
scratching the bald spot. Doors that rip off when accidentally
opening in flight (it will happen many times within any fleet of
planes, not just the RV-10, and give the flex within the cabin and
doors, should have been an anticipated event leading to a more
airworthy design), almost certainly causing HS damage in the process.
Too few ribs in the HS to sustain bird (or door strikes). An odd
"discontinuity" in the trim tabs for some unknown reason (at least to
me, is this a means of addressing a problem in handling at low, high
power speeds?) not actually understood that might be contributing to
what stresses. Doors that do not have a second safety catch,
especially given their lack of aerodynamics when opened in flight.
Brakes that are not vented and of a mass that is correspondent to the
size and possible uses of the plane. A lack of a cage or simple roll
bar to augment what is a questionable structural component of the
fuselage, namely the fiberglass top. Brake master cylinders that
stick out so feet can hit them, possibly causing some type of leak
(I've never understood this in all of Van's planes) There are more,
I'm sure.
Tim James has a -10 with a roll bar, as well as a two-stop door catch,
both easy fixes to the current design. Paul Grimstad has developed a
sensible (and beautiful) rudder pedal and brake assembly replacement.
We're waiting for a truly structural cabin top, but a roll bar would
suffice. The innovators are out there addressing the shortcomings,
which will be identified as we move forward. Eventually they will be
addressed, one at a time, leading to a better platform, but being
addressed by the builder community. Someone will come up with better
doors, I'm sure. I hope. Maybe a whole replacement for cabin top and
doors.
Back to Dave's point. I think we need to evaluate each issue and
address them, one by one, as a flying community. We need to question
each and every one, which, by his question, Dave does. It's not an
insurance issue. His question was to shine a questioning light on a
design issue. Is there something else going on here that we need to
understand, and does this replacement part fix the inherent problem or
is it a band-aid? Yes, the fact that a piece was sent out to all
registered users indicates a serious problem, and we all are happy
that the problem was caught and a quick response came forth. What
about the others? I find the door issue one of a nature that should
not have to be addressed by each builder alone, nor by the builder
community, but by the engineers at Van's.
My plea is that, if a builder finds something or knows of something,
that it be shared with all, especially if they have come up with a
fix! I'll try to get good pictures of Tim's roll bar and double catch
door latch, and perhaps whatever measurements are needed, along with a
parts list for posting. If you're using this list while building but
do not contribute ideas and discussions, please think about
starting to do so. There aren't that many who take the time to post;
we need everyone's help and good ideas.
Thanks, Dave, for having the courage to open this thread. And, thanks
to all for their sincere, non-flammable replies. A great community.
Have fun at OSH. Take lots of pictures! Share!
John J
------------------------------------------------------------------------
*From:* owner-rv10-list-server(at)matronics.com
[mailto:owner-rv10-list-server(at)matronics.com] *On Behalf Of *Dave
Leikam
*Sent:* Wednesday, July 23, 2008 8:59 PM
*To:* rv10-list(at)matronics.com
*Subject:* Re: Sb 08-6-1
With all due respect, I know I have to do the SB, and I will, but
if the empennage is that inclined to come off this airplane
without those two small pieces of aluminum installed, I wouldn't
fly it after they were installed!
Dave Leikam
RV-10 #40496
N89DA (Reserved)
Muskego, WI
do not archive
*
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Kelly McMullen
Joined: 16 Apr 2008 Posts: 1188 Location: Sun Lakes AZ
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Posted: Thu Jul 24, 2008 2:07 pm Post subject: Sb 08-6-1 |
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I've heard speculation from someone close to the situation that they
believe that the bulkhead simply wasn't properly deburred on that one
aircraft. Given that it was primarily used for transition training,
with a lot of stalls shaking the tail, it wasn't too surprising. More
significant is that no one else seems to have found a crack, nor was
there one on 410RV.
On Thu, Jul 24, 2008 at 1:44 PM, Chris <toaster73(at)embarqmail.com> wrote:
Quote: | John, you make some excellent points.
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_________________ Kelly McMullen
A&P/IA, EAA Tech Counselor
KCHD |
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vhmum(at)bigpond.com Guest
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Posted: Thu Jul 24, 2008 2:29 pm Post subject: Sb 08-6-1 |
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Just do it and move on.
regards Chris
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partner14
Joined: 12 Jan 2008 Posts: 540 Location: Granbury Texas
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Posted: Thu Jul 24, 2008 3:40 pm Post subject: Sb 08-6-1 |
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Over a year ago, while working on the emppange, I installed a gusset on each side of the same area in question in the SB. Can someone take a look at what I did and comment as to whether this should take care of the problem? Thanks guys.
Don McDonald
#40636 - finishing the finishing
--- On Thu, 7/24/08, Kelly McMullen <apilot2(at)gmail.com> wrote:
[quote]From: Kelly McMullen <apilot2(at)gmail.com>
Subject: Re: Sb 08-6-1
To: rv10-list(at)matronics.com
Date: Thursday, July 24, 2008, 3:04 PM
[quote]--> RV10-List message posted by: "Kelly McMullen" <apilot2(at)gmail.com> I've heard speculation from someone close to the situation that they believe that the bulkhead simply wasn't properly deburred on that one aircraft. Given that it was primarily used for transition training, with a lot of stalls shaking the tail, it wasn't too surprising. More significant is that no one else seems to have found a crack, nor was there one on 410RV. On Thu, Jul 24, 2008 at 1:44 PM, Chris <toaster73(at)embarqmail.com> wrote: > John, you make some excellent points. >
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_________________ Don A. McDonald
40636 |
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patrick.pulis(at)seagas.c Guest
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Posted: Thu Jul 24, 2008 4:35 pm Post subject: Sb 08-6-1 |
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That would make a great T-shirt logo.
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