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aerocet amphibs

 
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vetdrem



Joined: 20 Nov 2007
Posts: 62

PostPosted: Fri Sep 19, 2008 5:30 am    Post subject: aerocet amphibs Reply with quote

I finally got the installation of the aerocet 1100 amphibs on my model 3 completed and took my first lesson.

Things didn't go as well as they should have. after landing on the water, with the engine at idle, the plane moved slowly forward as expected, but the nose of the floats were submerged. That was a big concern for the instructor, since this was his first time in a kitfox on floats. We taxied around for a few minutes and then did a takeoff. the nose comes out of the water when power is applied and the takeoff worked OK.

We landed again and shutdown the engine, and the plane settled on the water in a nice level attitude. the amount of freeboard on the floats was constant for the entire length, then after starting the engine again, the nose was again submerged.

Sitting on the ramp at the airport, the angle of attack of the plane is very low, to the point that I was concerned that it wouldn't get off the runway, but it did get off OK. But everyone that looks at it sitting on pavement says it looks like the nose is too low.

The question to those of you that have or have had aerocets on a kitfox, does this sound normal, or does it sound like the forward float struts are too short, causing the angle between floats and plane to be too small.

Thanks for any info.


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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Fri Sep 19, 2008 7:53 am    Post subject: aerocet amphibs Reply with quote

Do you have the angle of incidence between the plane and the top of the
float?

Noel

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vetdrem



Joined: 20 Nov 2007
Posts: 62

PostPosted: Fri Sep 19, 2008 2:18 pm    Post subject: Re: aerocet amphibs Reply with quote

That is exactly where I think my problem is, but I don't know how to check it.

I talked to the guy that I bought the floats from, and he said that he didn't have that problem when they were on his plane, so I don't know where to go from here.

The rigging came with the floats and were designed for the kitfox, and the previous owner said that he didn't modify them. I think that I am going to add a 1" alum. block under the front float struts to increase the angle a few degrees, and hope for the best. I thought about replacing those struts, but that would require replacing the cross bracing, also, so I think that just lifting the struts will do the same thing with out going through a bunch of trouble. It is also easy to put it back if it doesn't work.

If you have any info on the angle of incidence, I sure would like to see it.

Thanks, Louie


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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Fri Sep 19, 2008 2:47 pm    Post subject: aerocet amphibs Reply with quote

I'm not sure of this but I think the Kitfox levels by a straightedge under the second or third rib from the fuse. It may also be levelled by the bottom of the plane just aft of the firewall. I also think 3 deg of incidence from the top of the floats is considered optimal. Dave Fisher would know for sure.

[img]cid:image003.jpg(at)01C91A94.A8DB0DE0[/img]

Noel Loveys
Campbellton, NL, Canada
CDN AME intern, PP-Rec
C-FINB, Kitfox III-A
Aerocet 1100 floats
[url=noelloveys(at)yahoo.ca]noelloveys(at)yahoo.ca[/url]


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PostPosted: Fri Sep 19, 2008 6:45 pm    Post subject: aerocet amphibs Reply with quote

On Fri, September 19, 2008 6:30 am, vetdrem wrote:
Quote:


Quote:
We landed again and shutdown the engine, and the plane settled on the water in a nice
level attitude. the amount of freeboard on the floats was constant for the entire
length, then after starting the engine again, the nose was again submerged.

That implies that the static balance is good. What you're saying is idle thrust is
dipping the nose. Where was the stick and elevator? I believe it should be only
slightly back from normal cruise position to keep it level in the water. At engine
idle can you pull the stick back enough to keep the floats level?

Quote:
Sitting on the ramp at the airport, the angle of attack of the plane is very low, to
the point that I was concerned that it wouldn't get off the runway, but it did get off
OK. But everyone that looks at it sitting on pavement says it looks like the nose is
too low.

If the angle between the level flight line on the fuselage and the waterline of the
floats is too small then you plow too much water because you have to have the stick
too far back. If it is too large you introduce a lot of extra air drag in flight frpm
the floats.

Quote:
The question to those of you that have or have had aerocets on a kitfox, does this
sound normal, or does it sound like the forward float struts are too short, causing
the angle between floats and plane to be too small.

If you block it up a little and that makes it take less back stick pressure to keep
the floats out, then determine if your speed (drag) is affected in flight.

Quote:

Thanks for any info.


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p 5051#205051




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Paul A. Franz, P.E.
PAF Consulting Engineers
Office 425.440.9505
Cell 425.241.1618


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vetdrem



Joined: 20 Nov 2007
Posts: 62

PostPosted: Sat Sep 20, 2008 4:16 am    Post subject: Re: aerocet amphibs Reply with quote

I'm holding the stick full aft the whole time, but it still isn't enough to keep the float tips from submerging.

I agree that the static balance is close, so I think that the next move is to try to increase the angle of incidence.

Thanks for the response.

Louie


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PostPosted: Sat Sep 20, 2008 9:05 am    Post subject: aerocet amphibs Reply with quote

On Sat, September 20, 2008 5:16 am, vetdrem wrote:
Quote:


I'm holding the stick full aft the whole time, but it still isn't enough to keep the
float tips from submerging.

I agree that the static balance is close, so I think that the next move is to try to
increase the angle of incidence.

Thanks for the response.

Louie

I'm not sure what is correct but I'd have reservations about increasing the the angle
between the float water line and the apparent attitude since this might have a big
effect on drag in flight. I think I'd move the plane c.g. back on the floats a little
first. You certainly don't want those floats to dig in on landing, you'd risk flipping
on your back. Normally while taxiing on the water, you should need only a slight back
pressure on the stick. Increasing the attitude of the plane on floats will effect the
take-off run length too. I know you need to consider the weight and balance between
allowable limits too. My guess is that with the plane loaded to gross weight right in
the middle of the cg limits, the front of the floats should be a little higher.
Definitely should not be submerged when taxiing.

If it were me, I'd try to get hold of Al Pike who is currently an instructor at

Merritt Island Air Service
900 Airport Rd
Merritt Island, FL 32952
(321) 453-2222

or Ron Lueck, owner of CompAir (321) 452-7168, (321) 453-6641

CompAir is a successful business that started by building floats and float kits.

Al Pike has built quite a number of float kits and really has experience flying them.
If at all possible, he'd be the one to talk to. Might be tough to get hold of either
because they are so busy. But asking for setup advice for balance and attitude might
be a quick answer.

You can get a pretty good idea of how this works and setup instructions here.

<http://www.seminolerc.com/float_flying_basics.html>

Keep in mind when reading dimensions, in some cases they are for model airplanes.
(i.e. wing chord of 12 inches).

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PAF Consulting Engineers
Office 425.440.9505
Cell 425.241.1618


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PostPosted: Sat Sep 20, 2008 9:36 am    Post subject: aerocet amphibs Reply with quote

On Fri, September 19, 2008 3:18 pm, vetdrem wrote:
Quote:


That is exactly where I think my problem is, but I don't know how to check it.

I talked to the guy that I bought the floats from, and he said that he didn't have
that problem when they were on his plane, so I don't know where to go from here.

The rigging came with the floats and were designed for the kitfox, and the previous
owner said that he didn't modify them. I think that I am going to add a 1" alum.
block under the front float struts to increase the angle a few degrees, and hope for
the best. I thought about replacing those struts, but that would require replacing
the cross bracing, also, so I think that just lifting the struts will do the same
thing with out going through a bunch of trouble. It is also easy to put it back if it
doesn't work.

If you have any info on the angle of incidence, I sure would like to see it.

Louie,

The starting configuration is to have the balance point at the step and the top of the
floats parallel with the plane of the stabilizer. As I quoted in a previous post,
here's how it works and how to proceed with fine tuning.

<http://www.seminolerc.com/float_flying_basics.html>

I'm very interested in your trials. I am going to be going through this myself.

--
Paul A. Franz, P.E.
PAF Consulting Engineers
Office 425.440.9505
Cell 425.241.1618


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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Sat Sep 20, 2008 2:18 pm    Post subject: aerocet amphibs Reply with quote

Before messing with the float struts why not try putting a bit of weight in
the tail of the floats for taxi testing. If it is inside the balance
envelope you may even want to try a couple of circuits. The3 only time I've
seen a plane float level was when it was totally empty... most of the time
they float slightly nose high or tail low. I flew with my father for close
to ten years and to be honest never once did I see the tails of the floats
above the water while taxiing...Then again our "normal" takeoff weight was
close to 100 lb. over weight Smile (C - 170B ) The only time we approached
MTOW was when we were just about out of gas.

I worked on a Champ once that would do nothing but plough water until a ten
lb. canvas bag was put in the aft cargo bin. Getting on step was near
impossible with the pilot alone but it could easily handle up to the listed
gross once a bit of weight was put in the back. Ten lb. of clothing or
fishing gear in the back and she flew like a homesick angel.

Noel

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vetdrem



Joined: 20 Nov 2007
Posts: 62

PostPosted: Tue Sep 23, 2008 4:42 am    Post subject: Re: aerocet amphibs Reply with quote

I give up,I quit, UNCLE, enough.

I added the length to the front struts, and took it out to the lake for a test. It is a lot better, but I think that it could also use a few pounds in the tail to raise the tips of the floats a little higher.

It was good enough that we did an hour or so of take-offs and landings with no problems.

THEN IT WAS TIME TO HEAD BACK TO THE AIRPORT.

As I touched down on the runway, the thing started to veer off to the left and I couldn't do anything about it. The plane slide on the grass and finally stopped in some bushes.

We used a tractor to get it back to the hanger, and found that the left main gear mechanism had popped out of the bearing mounted on the wheel well wall (I know, I didn't think that it could happen either) and the left float came into contact with the grass, causing drag.

There is very little damage, nothing that can't be straightened with a small hammer, but I'm pretty fed up with this amphib thing.

I seriously considering removing the amphib mechanism, glassing up the wheel well holes, and turning them into straight floats.

Any comments?


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akflyer



Joined: 07 May 2007
Posts: 574
Location: Soldotna AK

PostPosted: Tue Sep 23, 2008 9:05 am    Post subject: Re: aerocet amphibs Reply with quote

as with anything, when you start getting more complex you have more things that can go wrong. I would say dont give up so easy. I have been doinking with the floats for 2 yrs on my brothers plane trying to find the "perfect" setting, not just one that works ok.

Hang in there, and really give the rigging and all mechanical parts a good going over to make sure every part of the system is within tolerance.


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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Tue Sep 23, 2008 10:19 am    Post subject: aerocet amphibs Reply with quote

Comment... Sure, no sweat!

You're almost there, why quit now. The main axels and actuators are
something that you have to keep up on... See if there is a way you can
reinforce the bearing cap so it can't slip out again.

Be careful how much weight you put in the tail... it shouldn't take much.

On the outside chance you do remove the landing gear, try to make it
reversible and you might find you won't need the aft ballast.

Noel

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dholly



Joined: 19 Dec 2006
Posts: 40
Location: Upstate NY

PostPosted: Tue Sep 23, 2008 4:47 pm    Post subject: Re: aerocet amphibs Reply with quote

vetdrem wrote:
We used a tractor to get it back to the hanger, and found that the left main gear mechanism had popped out of the bearing mounted on the wheel well wall (I know, I didn't think that it could happen either)...
Louie - Do you feel this particular failure is a result of a rough turf strip landing or an unrelated mechanical failure? Referencing part #'s from the "1100 Series Floats Group Assembly Part Numbers #1102 Amphibious Floats" .pdf document, exactly which parts failed? I'd like to check mine for unusual signs.. Oh, and I would also be curious what S/N's your floats are? Keep the faith, Doug


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