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Fuel drain

 
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gary.algate(at)sandvik.co
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PostPosted: Mon Oct 06, 2008 4:40 pm    Post subject: Fuel drain Reply with quote

What is best for 100LL - I have the same problem and are continually replacing O'rings and valves.

Regards

Gary

Gary Algate
Classic 4 Jabiru 2200
Office Phone: +61 8 8276 7655


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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Mon Oct 06, 2008 5:51 pm    Post subject: Fuel drain Reply with quote

What I feel is best for 100LL is no drain valves, therefore no O
rings at that particular location, then teflon ball valves in the
down lines into Purolator glass in-line filters (the o-rings
contained therein have not leaked, swollen, or otherwise caused
problems in two years) down into the header tank and then forward
into another glass in-line filter to protect the electric Facet fuel
pump. The header tank becomes the lowest point in the system,
therefore my "gascolator." I wasn't using the fuel pump before, but
now that I've converted to gravity only, I use the boost pump for
take-off and climbout. Yesterday I switched off the pump at 1000'
AGL, and it continued to climb for another several seconds...didn't
record how long...until it started to stumble for lack of fuel. I
pushed the nose down, and even before the plane got to level, the
engine caught and ran on gravity feed alone. I then switched on the
pump just for security. I have shut off the pump and flown for 20
minutes in normal S & L attitude with the occasional slight climb,
just to mimic a normal day of flying, and haven't experienced any
lack of fuel to the engine, other than the steep climb I mentioned
earlier.

With the pump on, and the plane pitched up and climbing at 1600
fpm....briefly...then at about 13-1400 fpm, the engine did not suffer
from fuel starvation.

Lynn Matteson
Kitfox IV Speedster
Jabiru 2200, 562 hrs, and counting...all systems are NOT go, and I'm
back to flying/testing/"guinea pigging"...damn it!


On Oct 6, 2008, at 8:39 PM, gary.algate(at)sandvik.com wrote:

Quote:

What is best for 100LL - I have the same problem and are
continually replacing O'rings and valves.

Regards

Gary

Gary Algate
Classic 4 Jabiru 2200
Office Phone: +61 8 8276 7655
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Lynn
Kitfox IV-Jabiru 2200
N369LM
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gary.algate(at)sandvik.co
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PostPosted: Mon Oct 06, 2008 6:34 pm    Post subject: Fuel drain Reply with quote

Lynn

refresh my memory - why did you remove the mechanical fuel pump from your engine

regards

Gary

Gary Algate
Classic 4 Jabiru 2200
Office Phone: +61 8 8276 7655


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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Tue Oct 07, 2008 1:54 am    Post subject: Fuel drain Reply with quote

Just to take the...albeit VERY small...load off the camshaft, and
simplify the plumbing. After the crank gear broke, I got to thinking
that if I didn't have a fuel pump being "driven" by the cam, there
would be that much less load on the crank/cam timing gears.I can hear
people saying right now, "huh? there isn't that much effort required
to push that rod in and out of the engine." And they're right. I was
thinking all along of converting to gravity feed, and this was the
perfect time to do it. Partly I was frustrated with having to do the
rebuild, and saw this as another way to change my engine from what
Jabiru invented. So call it a "cut off nose to spite face" thing, but
more correctly, it was obvious that the engine would run on gravity
alone, given the location of the carb in proximity to the high tanks
in a Kitfox. Yes, I need the electric pump under certain conditions,
but these are a low percentage of all the time the engine can run
without it. I have yet to change from the float needle and seat
designed for a pump to one designed for gravity, but I'll call Bing
and get those parts ordered. In the meantime, pump management is
pretty simple....on for takeoff and steep climb, off for level flight.

Lynn Matteson
Kitfox IV Speedster
Jabiru 2200, 562 hrs, and counting...all systems are NOT go, and I'm
back to flying/testing/"guinea pigging"...damn it!
do not archive

On Oct 6, 2008, at 10:31 PM, gary.algate(at)sandvik.com wrote:

Quote:

Lynn

refresh my memory - why did you remove the mechanical fuel pump
from your engine

regards

Gary

Gary Algate
Classic 4 Jabiru 2200
Office Phone: +61 8 8276 7655
This e-mail is confidential and it is intended only for the
addressees. Any review, dissemination, distribution, or copying of
this message by persons or entities other than the intended
recipient is prohibited. If you have received this e-mail in error,
kindly notify us immediately by telephone or e-mail and delete the
message from your system. The sender does not accept liability for
any errors or omissions in the contents of this message which may
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Kitfox IV-Jabiru 2200
N369LM
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helili(at)chahtatushka.ne
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PostPosted: Tue Oct 07, 2008 4:36 am    Post subject: Fuel drain Reply with quote

The viton material seems best for all applications where I have used them, including AVGAS. I put some viton”O” rings in a Cessna 172 that belongs to a friend of mine about 5 years ago and they are still working fine. He uses both 100LL and auto gas, not in any particulsr ratio, and he buys his auto fuel at the cheapest place in town.

John Hart

From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of gary.algate(at)sandvik.com
Sent: Monday, October 06, 2008 7:40 PM
To: kitfox-list(at)matronics.com
Subject: RE: Fuel drain



What is best for 100LL - I have the same problem and are continually replacing O'rings and valves.

Regards

Gary

Gary Algate
Classic 4 Jabiru 2200
Office Phone: +61 8 8276 7655


This e-mail is confidential and it is intended only for the addressees. Any review, dissemination, distribution, or copying of this message by persons or entities other than the intended recipient is prohibited. If you have received this e-mail in error, kindly notify us immediately by telephone or e-mail and delete the message from your system. The sender does not accept liability for any errors or omissions in the contents of this message which may arise as a result of the e-mail transmission.
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Rex Hefferan



Joined: 10 Jan 2006
Posts: 147
Location: Olney Springs, Colorado USA "NOT a Kitpig"

PostPosted: Tue Oct 07, 2008 6:02 am    Post subject: Fuel drain Reply with quote

Don't forget to consider pump on for landing, in case of a go-around.
Rex

Lynn Matteson wrote:

Quote:


<snip>

Quote:
In the meantime, pump management is pretty simple....on for takeoff
and steep climb, off for level flight.

Lynn Matteson
Kitfox IV Speedster
Jabiru 2200, 562 hrs, and counting...all systems are NOT go, and I'm
back to flying/testing/"guinea pigging"...damn it!
do not archive

--

Rex Hefferan
SE Colorado / K-II / 582-C / still waiting repairs


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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Tue Oct 07, 2008 7:38 am    Post subject: Fuel drain Reply with quote

Lynn:

I assume your header is before or upstream of your pump. Do you have a
drain on the bottom of the header? With a nice big gascolator like that why
bother with filters at all?
Noel

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Kitfox III-A
Aerocet 1100 Floats
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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Tue Oct 07, 2008 8:13 am    Post subject: Fuel drain Reply with quote

Yup, I forgot to mention that I do that as well. Thanks for the
reminder, Rex.

Lynn Matteson
Kitfox IV Speedster
Jabiru 2200, 562 hrs, and counting...all systems are NOT go, and I'm
back to flying/testing/"guinea pigging"...damn it!


On Oct 7, 2008, at 10:01 AM, Rexinator wrote:

Quote:


Don't forget to consider pump on for landing, in case of a go-around.
Rex

Lynn Matteson wrote:

>

<snip>

> In the meantime, pump management is pretty simple....on for
> takeoff and steep climb, off for level flight.
>
> Lynn Matteson
> Kitfox IV Speedster
> Jabiru 2200, 562 hrs, and counting...all systems are NOT go, and
> I'm back to flying/testing/"guinea pigging"...damn it!
> do not archive
>
--
Rex Hefferan
SE Colorado / K-II / 582-C / still waiting repairs



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Lynn
Kitfox IV-Jabiru 2200
N369LM
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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Tue Oct 07, 2008 8:23 am    Post subject: Fuel drain Reply with quote

I use the filters mainly just to see what kind of crud, if any, I've
taken on in the fuel. I'd be nice (well, maybe not really) to see
that after stopping at Airport "X" that I got crud in the filters.
They are visible right over my shoulders. And with the valves just
before them in the line, they can be changed/cleaned very quickly.

Yes, the header is down low behind the right seat, with the drain
just above the fabric. I glued a PVC plumbing flange onto the fabric
from the inside, and the drain sticks down into that. It kinda
stiffens the fabric at that point so the hole in the fabric doesn't
vibrate with the wind.

The filter after the header, but before the fuel pump is a "just in
case filter" to keep any crud out of it.

p.s. I just sent off one-half of my ignition system off for
analysis...semi-grounded for now...unless I feel brave.

Lynn Matteson
Kitfox IV Speedster
Jabiru 2200, 562 hrs, and counting...all systems are NOT go, and I'm
back to flying/testing/"guinea pigging"...damn it!


On Oct 7, 2008, at 11:37 AM, Noel Loveys wrote:

[quote]

Lynn:

I assume your header is before or upstream of your pump. Do you
have a
drain on the bottom of the header? With a nice big gascolator like
that why
bother with filters at all?
Noel

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Kitfox IV-Jabiru 2200
N369LM
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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Tue Oct 07, 2008 11:53 am    Post subject: Fuel drain Reply with quote

This is not a place for feeling "Brave" Smile

I only use screens in my gascolator but with the set up you have, the super
gascolator, probably better than mine, I wouldn't bother with the filter
before the pump. The idea of using the PVC flange is a good one and if I
have to drop something out the bottom of my plane I'll use that idea. I was
playing with the idea of a long wire on a bird for the ham 80 M band. Just
what the Kitfox needs ... more drag!

My 912 has the old type problem prone ignition system. Apparently it can be
rebuilt to new specs. I'm still waiting for some plumbing supplies to get
the installation finished. I'm still hoping to get some time in this fall
before the ice forms on the ponds.

Noel

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Kitfox III-A
Aerocet 1100 Floats
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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Tue Oct 07, 2008 12:42 pm    Post subject: Fuel drain Reply with quote

Lynn do you use lists??? I have a pre flight list, A pre start list, a pre
take off list, a pre landing list and a shutdown list. And of course a
loading list for putting the plane on the trailer... it's on floats and I
have o trailer it to the pond every time I fly. The pre take off and pre
landing lists are on my knee pad.

Noel

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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Tue Oct 07, 2008 2:22 pm    Post subject: Fuel drain Reply with quote

Pre-flight check list? Absolutely! All of mine are on one sheet of
paper. I just re-wrote it to include the "fuel pump ON" notation at
'engine start' and 'before takeoff' sections. And of course, I've had
to up the allowable CHT temps after the recent probe location change,
which resulted in reported temps higher than what Jabiru reported
(because they didn't do it right, I like to think : ) ). One of
these days I'll have it encased in plastic, but I never seem to be
absolutely sure that I'm done writing it. I'll pencil in stuff of
importance as I think of it/them, then print up a new one, then start
to pencil in new stuff on that one. Just like building the plane,
building the checklist is an ongoing process for me. I used one
checklist until it finally became two pieces....worn in half due to
the constant handling and folding.

Lynn Matteson
Kitfox IV Speedster
Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition
system is in for a "medical checkup"

On Oct 7, 2008, at 3:40 PM, Noel Loveys wrote:

Quote:


Lynn do you use lists??? I have a pre flight list, A pre start
list, a pre
take off list, a pre landing list and a shutdown list. And of course a
loading list for putting the plane on the trailer... it's on
floats and I
have o trailer it to the pond every time I fly. The pre take off
and pre
landing lists are on my knee pad.

Noel



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Kitfox IV-Jabiru 2200
N369LM
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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Wed Oct 08, 2008 7:39 am    Post subject: Fuel drain Reply with quote

Lynn:

I print my lists on the confuser. Generally I will use a spreadsheet program. Then I laminate them with clear binding tape... the 1.5-2 in stuff. I apply the tape on both sides of each sheet to make it water proof. A good idea for float planes. The binding tape can be marked on with normal water based markers and wiped clear with a damp cloth. I figure the average small roll of tape available at the local drug store will do about a million sheets of paper... Ok that's a slight exaggeration. I did the same thing with my W&B sheet. We're supposed to carry one with us. I did out a W&B sheet for my plane with the regular data printed in. The blanks that I have to fill in I have some 3M magic tape over the binding tape. I can write on the "Magic" tape with a pencil and erase it several times before peeling off the "magic" tape and applying fresh. I do the same thing on my dead reckoning computer. The screen that you are supposed to draw you vector line on I put a small piece of tape with a tab for easy removal. Then I draw my line on the tape. That allows me to use a ball point if nothing else is around.

One other thing I try to print the sheets a size that will easily clip to my knee board.

Like yourself my check sheets last until the next time I find something I think should be on it.


[img]cid:image001.jpg(at)01C92947.00D2C680[/img]

Noel Loveys
Campbellton, NL, Canada
CDN AME intern, PP-Rec
C-FINB, Kitfox III-A
Aerocet 1100 floats
[url=noelloveys(at)yahoo.ca]noelloveys(at)yahoo.ca[/url]



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Noel Loveys
Kitfox III-A
Aerocet 1100 Floats
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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Wed Oct 08, 2008 9:03 am    Post subject: Fuel drain Reply with quote

I use the "confuser" printer too, printing on a half-sheet of 8.5 x
11. I hadn't thought of using wide tape for the lamination
process...thanks for the tip...saves me a trip to the lamination store.

Lynn Matteson
Kitfox IV Speedster
Jabiru 2200, 562 hrs, temporarily grounded as one-half of ignition
system is in for a "medical checkup"

On Oct 8, 2008, at 11:38 AM, Noel Loveys wrote:

Quote:
Lynn:

I print my lists on the confuser. Generally I will use a
spreadsheet program. Then I laminate them with clear binding
tape... the 1.5-2 in stuff.

Noel Loveys

Campbellton, NL, Canada

CDN AME intern, PP-Rec

C-FINB, Kitfox III-A

Aerocet 1100 floats

noelloveys(at)yahoo.ca


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Kitfox IV-Jabiru 2200
N369LM
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PostPosted: Wed Oct 08, 2008 1:53 pm    Post subject: Fuel drain Reply with quote

Thanks John - I'll give the viton a try

Gary

Gary Algate
Classic 4 Jabiru 2200
Office Phone: +61 8 8276 7655


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