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outrigger leg broke

 
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kevann(at)gotsky.com
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PostPosted: Mon Oct 27, 2008 3:00 pm    Post subject: outrigger leg broke Reply with quote

Hi All,

While taxiing today on pavement my left outrigger gear leg snapped off.
I pulled the brake, and the Airmaster warp drive blades hit the asphalt
and shredded.

Has anyone heard of an outrigger leg snapping off like that? I thought
they were supposed to bend a lot without breaking.

very sad Kevin


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Paul Boulet



Joined: 09 Jan 2006
Posts: 57
Location: Malibu, California

PostPosted: Mon Oct 27, 2008 3:27 pm    Post subject: outrigger leg broke Reply with quote

Kevin I'm so sorry. The same thing happened to me. I seem to recall that the ourigger legs have a limited life- mine were probably over 5 yrs old by the time I tested the a/c and they were brittle enough to snap off
Paul Boulet, N914PB tri gear for sale with 25 hours on it, Malibu, CA

--- On Mon, 10/27/08, Kevin Klinefelter <kevann(at)gotsky.com> wrote:

Quote:
From: Kevin Klinefelter <kevann(at)gotsky.com>
Subject: outrigger leg broke
To: europa-list(at)matronics.com
Date: Monday, October 27, 2008, 3:58 PM

Quote:
--> Europa-List message posted by: Kevin Klinefelter
<kevann(at)gotsky.com>

Hi All,

While taxiing today on pavement my left outrigger gear leg snapped off.
I pulled the brake, and the Airmaster warp drive blades hit the asphalt
and shredded.

Has anyone heard of an outrigger leg snapping off like that? I thought
they were supposed to bend a lot without breaking.

very sad Kevin

[quote][b]


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ward.t(at)xtra.co.nz
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PostPosted: Mon Oct 27, 2008 3:33 pm    Post subject: outrigger leg broke Reply with quote

Kevin,
Sorry to hear that. Where abouts along the leg did it break? Maybe a weak
point to watch. You didn't hit anything? I haven't had that
problem......yet.
Cheers,
Tim
Tim Ward
12 Waiwetu Street
Fendalton,
Christchurch
NEW ZEALAND
PH 0064 3 3515166
MOB 021 0640221
ward.t(at)xtra.co.nz
---


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kevann(at)gotsky.com
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PostPosted: Mon Oct 27, 2008 3:49 pm    Post subject: outrigger leg broke Reply with quote

Yours and mine came in the same shipment to CA. I did not know they
broke, just heard of the mechanism collapsing.

very sad Kevin

Paul Boulet wrote:
Quote:
Kevin I'm so sorry. The same thing happened to me. I seem to recall
that the ourigger legs have a limited life- mine were probably over 5
yrs old by the time I tested the a/c and they were brittle enough to
snap off
Paul Boulet, N914PB tri gear for sale with 25 hours on it, Malibu, CA

--- On *Mon, 10/27/08, Kevin Klinefelter /<kevann(at)gotsky.com>/* wrote:

From: Kevin Klinefelter <kevann(at)gotsky.com>
Subject: outrigger leg broke
To: europa-list(at)matronics.com
Date: Monday, October 27, 2008, 3:58 PM


<kevann(at)gotsky.com>

Hi All,

While taxiing today on pavement my left outrigger gear leg snapped off.
I pulled the brake, and the Airmaster warp drive blades hit the asphalt
and shredded.

Has anyone heard of an outrigger leg snapping off like that? I thought
they were supposed to bend a lot without breaking.

very sad Kevin



*
*


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kevann(at)gotsky.com
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PostPosted: Mon Oct 27, 2008 4:01 pm    Post subject: outrigger leg broke Reply with quote

Hi Tim,

I broke right where it meets the alum. mount.
I didn't hit anything. Was turning right at fast walking speed when the
left wing went down and made noise, my instinct was to pull the brake
lever that my hand was already on. Maybe if I didn't touch the brake...

One good thing is the wing tip only hit the ground enough to chip a
little paint. The outrigger mechanism was still locked down.

very sad Kevin

Tim Ward wrote:
[quote]

Kevin,
Sorry to hear that. Where abouts along the leg did it break? Maybe a
weak point to watch. You didn't hit anything? I haven't had that
problem......yet.
Cheers,
Tim
Tim Ward
12 Waiwetu Street
Fendalton,
Christchurch
NEW ZEALAND
PH 0064 3 3515166
MOB 021 0640221
ward.t(at)xtra.co.nz
---


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kpaviat(at)verizon.net
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PostPosted: Mon Oct 27, 2008 5:31 pm    Post subject: outrigger leg broke Reply with quote

Hi Kevin! Sorry about the outrigger leg. I had an incident where my broke on
landing, normal speed with no lateral force. Broke exactly where yours
did... Anyway I chalked it up to aging material and stress at the socket. I
had no damage except for a few small scratches on the socket assembly that I
could dress out with no problem. Do not pull on brake as this just noses the
aircraft over enough to hit the prop tips...ouch!
At least with the Rotax if there is no runout problem on the prop flange you
can just bolt up a new set of blades and go again...not sure what airmaster
advises though.
Talk to ya soon!
kp


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jrgowing(at)bigpond.net.a
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PostPosted: Mon Oct 27, 2008 11:50 pm    Post subject: outrigger leg broke Reply with quote

sorry tale Kevin!
I hope something good comes out of it - like a service life for replacement
or some new leg material.
Hope rest of prop is OK
Best Wishes and GOOD LUCK from now on
Bob Gowing UK Kit 327 in Oz

Do not archive
---


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josok-e(at)ukolo.fi
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PostPosted: Tue Oct 28, 2008 1:33 am    Post subject: outrigger leg broke Reply with quote

My port outrigger leg broke in the middle while reversing the plane on the trailer, after an engine check. 0 flying hours. Since the starboard wing was not fitted, quite some weight hit my wife's leg. She and the leg did not like that. Her leg however did not break. I reported that back to the factory, and on their request sent the broken ends to check. Never heard anything about a reason though. Some reasoning led to the conclusion that the nylon can dry out if the air humidity is very low on average.

Regards,

Jos Okhuijsen
Visit - www.EuropaOwners.org


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air.guerner(at)orange.fr
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PostPosted: Tue Oct 28, 2008 2:20 am    Post subject: outrigger leg broke Reply with quote

Kevin,
Sorry for your mishap! It seems this could happen to all of us monowheel drivers and I am very concerned about that happening to me. The consequences could even be more serious than a broken prop, especially on a narrow mountain or farm strip bordered by fences, ditches or trees. Relying on the random quality of a piece of nylon is not satisfying.
Has any one engineered a replacement rod made of other material such as glassfiber or metal ? Some motorgliders are using spring steel rods successfully. It seems to me that the possible failure of those materials under extreme load, fatigue or aging would be a lot more predictable than with the supplied nylon outriggers.
Regards
Remi



<<I broke right where it meets the alum. mount.
I didn't hit anything. Was turning right at fast walking speed when the
left wing went down and made noise, my instinct was to pull the brake
lever that my hand was already on. Maybe if I didn't touch the brake...>>>
[quote][b]


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kevann(at)gotsky.com
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PostPosted: Tue Oct 28, 2008 7:11 am    Post subject: outrigger leg broke Reply with quote

I live in a very low humidity, desert environment...

Sure wish mine woulda broke with lesser consequences

josok wrote:
Quote:


My port outrigger leg broke in the middle while reversing the plane on the trailer, after an engine check. 0 flying hours. Since the starboard wing was not fitted, quite some weight hit my wife's leg. She and the leg did not like that. Her leg however did not break. I reported that back to the factory, and on their request sent the broken ends to check. Never heard anything about a reason though. Some reasoning led to the conclusion that the nylon can dry out if the air humidity is very low on average.

Regards,

Jos Okhuijsen
Visit - www.EuropaOwners.org




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davidjoyce(at)doctors.org
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PostPosted: Tue Oct 28, 2008 7:21 am    Post subject: outrigger leg broke Reply with quote

Remi, It isn't clear to me that being without one or even both outriggers
should be much of a disaster other than in the most exceptional
circumstances. Gliders after all always land without any, just keeping the
plane level & pointing in roughly the right direction until it stops, when
it gently subsides on to one or other wingtip. If anything the loss of an
outrigger should help to keep that wing up as the other will be slightly
weighed down. As we are as often as not on one or other outrigger wheel
during the take off & landing run, dealing with the very small amount of
drag on a solitary outrigger shouldn't be too difficult. I wouldn't look for
alternatives, just perhaps think of taking a spare if embarking on a long
tour.
Regards, David Joyce, G-XSDJ
---


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josok-e(at)ukolo.fi
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PostPosted: Wed Oct 29, 2008 1:28 am    Post subject: outrigger leg broke Reply with quote

Well Kevann, that makes 2 incidents, where low humidity could have played a role. It would also explain why outleggers never break off UK based planes. They do have a humidity problem, at the other extreme.

To exclude a batch problem, wat is your kit #? I had kit #600 When i reported the incident 3 years ago nobody had ever heard of such a thing. Now there seem to be more.

Regards,

Jos Okhuijsen
Visit - www.EuropaOwners.org


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ptag.dev(at)tiscali.co.uk
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PostPosted: Wed Oct 29, 2008 2:17 am    Post subject: outrigger leg broke Reply with quote

Hi! Jos /all
I'm not a mono/man but didn't someone find an alternative type of nylon
quite a while ago? Is it in the Archives?
Regards
Bob H

--


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kevann(at)gotsky.com
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PostPosted: Wed Oct 29, 2008 5:34 am    Post subject: outrigger leg broke Reply with quote

Hi Jos,

Mine is kit # A211 and Paul Boulet, who also had a failure is near that
kit #. His broke in Arizona, so that follows your theory.

Kevin

josok wrote:
Quote:


Well Kevann, that makes 2 incidents, where low humidity could have played a role. It would also explain why outleggers never break off UK based planes. They do have a humidity problem, at the other extreme.

To exclude a batch problem, wat is your kit #? I had kit #600 When i reported the incident 3 years ago nobody had ever heard of such a thing. Now there seem to be more.

Regards,

Jos Okhuijsen
Visit - www.EuropaOwners.org




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grahamsingleton(at)btinte
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PostPosted: Wed Oct 29, 2008 8:23 am    Post subject: outrigger leg broke Reply with quote

Kevin Klinefelter wrote:
Hi Jos,Mine is kit # A211 and Paul Boulet, who also had a failure is
near that kit #. His broke in Arizona, so that follows your theory.
Quote:
Kevin
Well Kevann, that makes 2 incidents, where low humidity could have
played a role. It would also explain why outleggers never break off UK
based planes. They do have a humidity problem, at the other extreme.
> Jos Okhuijsen
Nylon will absorb up to 7% of its own weight in water if my memory isn't

wrong again. I know Europa did a lot of tests in the early days and a
special nylon was chosen. No humidity test afaik
Graham


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gcrowder2



Joined: 09 Jan 2006
Posts: 136
Location: Golden, Colorado USA

PostPosted: Wed Oct 29, 2008 9:04 am    Post subject: outrigger leg broke Reply with quote

Mine is A36 and living in very dry Denver seems to have no issues.  I'm going to
look today to see if it would be possible to insert a tubular nylon stiffener that would surround and extend out of the outrigger mount an inch or so to eliminate the stress riser and spread the load. 
 
Also thinking of trying some stiffer down springs to try and get the outriggers to
lock down at a higher airspeed.  Mine seem to be getting tired after 10 yrs and
do not clunk down until I'm slowed up on short final - a little disconcerting!
Looking at McMaster's selection of extension springs there's hundreds of them!
 
                                                   Glenn

Quote:
Date: Wed C 29 Oct 2008 06:31:17 -0700
From: kevann(at)gotsky.com
To: europa-list(at)matronics.com
Subject: Re: Europa-List: outrigger leg broke

--> Europa-List message posted by: Kevin Klinefelter <kevann(at)gotsky.com>

Hi Jos C

Mine is kit # A211 and Paul Boulet C who also had a failure is near that
kit #. His broke in Arizona C so that follows your theory.

Kevin

josok wrote:
> --> Europa-List message posted by: "josok" <josok-e(at)ukolo.fi>
>
> Well Kevann C that makes 2 incidents C where low humidity could have played a role. It would also explain why outleggers never break off UK based planes. They do have a humidity problem C at the other extreme.
>
> To exclude a batch problem C wat is your kit #? I had kit #600 When i reported the incident 3 years ago nobody had ever heard of such a thing. Now there seem to be more.
>
> Regards C
>
> Jos Okhuijsen
>
>
>
>
>
>
> Visit - www.EuropaOwners.org
>
>
>
>
>
>
>
>
>
>
>
>


<============




Store C manage and share up to 5GB with Windows Live SkyDrive. Start uploading now [quote][b]


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jrgowing(at)bigpond.net.a
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PostPosted: Wed Oct 29, 2008 2:54 pm    Post subject: outrigger leg broke Reply with quote

Kevin and all

Has any thought been given to replacing the outrigger mechanism and leg with
a shorter leg and wheel - just long enough to prevent wear on the wing-tips?

This would be back to the glider appearance and some would not like the
rocking sideways but everything would be a lot more simle and the nylon legs
avoided.

JR (Bob) Gowing in Oz

Do not archive
---


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kevann(at)gotsky.com
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PostPosted: Wed Oct 29, 2008 4:10 pm    Post subject: outrigger leg broke Reply with quote

Erich,

I was just about to look on McMaster Carr's site for 1-1/4" nylon rod.
I'll look to see if I can get the MDS type.
I too thought of trying to reduce stress at the OR1
I am thinking of making an OR1 to use for testing the legs for flex,
including the original one on my other wing that did not break...yet.

Thanks for the tips, Kevin

Erich Trombley wrote:
Quote:

I have been using a different material for my outriggers for the last
6 years without issue. I chose to go with MDS (molybdenum
disulfide) filled Nylon 6/6 material. The material is available on
line from a number or vendors; I purchased mine from McMaster Carr.
The material is very flexible, supposedly has good impact strength and
is less subject to UV degradation than other materials. I have yet to
break a leg. You might also try and scallop the back face of OR1 in
attempt to reduce the stress riser.

Erich Trombley
N28ET Classis Mono 914

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raimo.toivio(at)rwm.fi
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PostPosted: Thu Oct 30, 2008 3:02 am    Post subject: outrigger leg broke Reply with quote

I painted those legs by UV-protected paint
(yes - paint is still there w/o any damages).
That was also and mostly for their appearance - now they almost disappear when retracted.
When unpainted people may think they are made by that ugly, weak and hollow tube for electric wires.

Raimo
OH-XRT 2007 #417
95,5 hrs 209 landings
[quote] ---


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terrys(at)cisco.com
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PostPosted: Mon Nov 03, 2008 10:46 am    Post subject: outrigger leg broke Reply with quote

Hi Kevin,

Sorry to hear of your mishap. Kim Prout had an outrigger leg break on
landing at Livermore once. We gave him one of our legs from out kit to
get him home. Fortunately for him, no damage to the prop, etc. We now
keep a spare leg in our plane, just in case.

Regards,
Terry
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