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Flap limit switch

 
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wjones(at)brazoriainet.co
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PostPosted: Wed Nov 05, 2008 5:37 pm    Post subject: Flap limit switch Reply with quote

Hello group ,Thanks for all the good advise I got on the fuel system .I have started to assemble the beast and found that one of my limit switches on my flap motor is broken .It is not a Zenith supplied item ,I think it came of a Bonanza (courtesy of Dave Clay). Does anyone on the list know of a source for these . Thanks
Wade Jones South Texas
601XL Franklin 0-235
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jgswartout(at)gmail.com
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PostPosted: Wed Nov 05, 2008 7:55 pm    Post subject: Flap limit switch Reply with quote

Heh, heh... those damned limit switches. Seems they're not very rugged. I searched the archives (Zenith list) and found someone discovered the ones Zenith supplied with flap actuators are no longer made, but there is a replacement unit. They're also made by Honeywell, rated at 15 amps. The replacement is actually a two-parter. The microswitch and the roller/lever arm. The switch is about $8 and change and the roller/lever is about $11 and change from www.gopherelectronics.com. (There are a million part numbers for microswitches.) The mounting holes are not of the same pattern as the old ones. I don't have the part numbers handy but can get them for you in a couple days if you can't find the post in the archives. The reason I ordered one is because I want to use two on the down-travel side. If there is only one, and it fails, and the pilot relies on that switch to shut off the flap motor at full deflection, the flaperon bellcranks poke holes in the bottom skin, and you get who knows how many degrees of flaps--maybe enough to be catastrophic. So I'm using two switches wired in series so if either one or both work, the circuit is opened. On the up-travel end, there is a crow-bar terminal to stop any override in case of a failed microswitch. (Speaking of the -801.)

John
On Wed, Nov 5, 2008 at 8:36 PM, wade jones <wjones(at)brazoriainet.com (wjones(at)brazoriainet.com)> wrote:
[quote] Hello group ,Thanks for all the good advise I got on the fuel system .I have started to assemble the beast and found that one of my limit switches on my flap motor is broken .It is not a Zenith supplied item ,I think it came of a Bonanza (courtesy of Dave Clay). Does anyone on the list know of a source for these . Thanks
Wade Jones South Texas
601XL Franklin 0-235
Quote:


_blank">http://www.matronics.com/contribution
arget="_blank">http://www.matronics.com/Navigator?Zenith-List
ttp://forums.matronics.com

[b]


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tonyplane(at)bellsouth.ne
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PostPosted: Wed Nov 05, 2008 8:42 pm    Post subject: Flap limit switch Reply with quote

FWIW From my archives = see below
Tony Graziano
----------------------------

Date:<?xml:namespace prefix = o ns = "urn:schemas-microsoft-com:office:office" />

Sat Jun 14 - 9:00 PM
Quote:
I HAD THE SAME PROBLEM AND ZENITH SELLS THE SWITCHES FOR ABOUT $60.00. THEY WEREOUT SO THEY DIRECTED ME TO WAG AREO AND I PAID ABOUT $3.00 FOR THE SAME BASICSWITCH http://www.wagaero.com/



RE: Flap Actuator microswitch question
From:

Craig Payne (craig(at)craigandjean.com ([email]craig(at)craigandjean.com?subject=RE:%20Flap%20Actuator%20microswitch%20question&replyto=003101c8cdcd$(at)com[/email]))
Date:

Fri Jun 13 - 8:25 PM
Quote:
Back in May of 2007 Bill posted this after someone else broke a switch: "I just ran into the problem described below. After doing some research, IOUT SO THEY DIRECTED ME TO WAG AREO AND I PAID ABOUT $3.00 FOR THE SAME BASIC
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geather



Joined: 06 Feb 2008
Posts: 23
Location: Mt Hutton Australia

PostPosted: Wed Nov 05, 2008 9:03 pm    Post subject: Flap limit switch Reply with quote

Gopher electronics V3-1 and JV-5

ge


From: owner-zenith-list-server(at)matronics.com [mailto:owner-zenith-list-server(at)matronics.com] On Behalf Of John Swartout
Sent: 06 November, 2008 2:55 PM
To: zenith-list(at)matronics.com
Subject: Re: Flap limit switch


Heh, heh... those damned limit switches. Seems they're not very rugged. I searched the archives (Zenith list) and found someone discovered the ones Zenith supplied with flap actuators are no longer made, but there is a replacement unit. They're also made by Honeywell, rated at 15 amps. The replacement is actually a two-parter. The microswitch and the roller/lever arm. The switch is about $8 and change and the roller/lever is about $11 and change from www.gopherelectronics.com. (There are a million part numbers for microswitches.) The mounting holes are not of the same pattern as the old ones. I don't have the part numbers handy but can get them for you in a couple days if you can't find the post in the archives. The reason I ordered one is because I want to use two on the down-travel side. If there is only one, and it fails, and the pilot relies on that switch to shut off the flap motor at full deflection, the flaperon bellcranks poke holes in the bottom skin, and you get who knows how many degrees of flaps--maybe enough to be catastrophic. So I'm using two switches wired in series so if either one or both work, the circuit is opened. On the up-travel end, there is a crow-bar terminal to stop any override in case of a failed microswitch. (Speaking of the -801.)



John

On Wed, Nov 5, 2008 at 8:36 PM, wade jones <wjones(at)brazoriainet.com (wjones(at)brazoriainet.com)> wrote:
Hello group ,Thanks for all the good advise I got on the fuel system .I have started to assemble the beast and found that one of my limit switches on my flap motor is broken .It is not a Zenith supplied item ,I think it came of a Bonanza (courtesy of Dave Clay). Does anyone on the list know of a source for these . Thanks

Wade Jones South Texas
601XL Franklin 0-235
Quote:
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PostPosted: Thu Nov 06, 2008 6:38 am    Post subject: Flap limit switch Reply with quote

There's probably lot's of switches available to do this job, just has to be PBNC of adequate amperage. My comment is a big HERE HERE to using double switches in series! This is simple and avoids nasty damage...
Dirk
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