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Actual serious question

 
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zsmith3rd(at)earthlink.ne
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PostPosted: Wed Mar 22, 2006 12:05 pm    Post subject: Actual serious question Reply with quote

List,

A friend asked as to the maximum number of washers on an AN bolt.
Since I'm at the office, no printed references at hand, here goes.....

My rememberance of the requirements: two maximum
He thinks it is three washers maximum.

So here is the real question: It that ON EACH END? (This would end up being FOUR in the one case, two under the head, two under the nut) or (SIX in the other case......three under the head, three under the nut).

As I understand his needs, he desires a washer under the head. He also needs to put two under the nut so that the Castle nut is in the correct place for the Cotter pin. Grip length, he says, is correct.

Anybody want to rivet this one to the wall?

Thanks,

Zed/701/R912/90+%/Thanks, Guys/do not archive


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frank.hinde(at)hp.com
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PostPosted: Wed Mar 22, 2006 12:40 pm    Post subject: Actual serious question Reply with quote

In theory its zero washers under the head and two on the other end.

Having said that, if it is a super critical structural point like a wing
spar then I would adhere to this rule...If a few of the others required
an additional washer under the head it is unlikely the inspector would
have a problem and I certainly wouldn't.

Frank...People keep calling me about my HDS for sale...I feeel very
sad!..



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nfivesl(at)yahoo.com
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PostPosted: Wed Mar 22, 2006 1:13 pm    Post subject: Actual serious question Reply with quote

A serious answer from EAA sport Aviation, March, 1998:

Basics of Bolt Installation
Certain accepted practices prevail concerning the
installation of hardware. A few of these regarding
bolt installation follow:

a. In determining proper bolt lengthno more
than 1 thread should be hidden inside the bolt hole.

b. Whenever possible, bolts should be installed
pointing aft and to the center of an airplane.

c. Use a torque wrench whenever possible &
determine torque values based on the size of bolt.

d. Be sure bolt and nut threads are clean and
dry.

e. Use smooth, even pulls when tightening.

f. Tighten the nut firstwhenever possible.

g. A typical installation includes a bolt, 1
washer, and a nut.

h. If the bolt is too long, a maximum of 3
washers may be used.

i. If more than 3 threads are protruding from
the nut, the bolt may be too long and could be
bottoming out on the shank.

j. Use undrilled bolts with fiber lock nuts. If
you use a drilled bolt and fiber nut combination, be
sure no burrs exist on the drilled hole that will cut
the fiber.

k. If the bolt does not fit snug, consider the
use of a close tolerance bolt.

l. Dont make a practice of cutting off a bolt
that is too long to fit a hole. That can often weaken
the bolt and allow corrosion in the area that is cut.
--- Zed Smith <zsmith3rd(at)earthlink.net> wrote:

Quote:

<zsmith3rd(at)earthlink.net>

List,

A friend asked as to the maximum number of washers
on an AN bolt.
Since I'm at the office, no printed references at
hand, here goes.....


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moorecomp(at)yahoo.com
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PostPosted: Wed Mar 22, 2006 1:14 pm    Post subject: Actual serious question Reply with quote

Zed,

Quote:
From the 43-13,

7-37. GRIP LENGTH. In general, bolt grip
lengths of a fastener is the thickness of the
material the fastener is designed to hold when
two or more parts are being assembled. Bolts
of slightly greater grip length may be used,
provided washers are placed under the nut or
bolthead. The maximum combined height of
washers that should be used is 1/8 inch. This
limits the use of washers necessary to compensate
for grip, up to the next standard grip size.
Over the years, some fasteners specifications
have been changed. For this reason, it is recommended
when making repairs to an aircraft,
whose original hardware is being replaced, that
you must first measure the bolt before ordering,
rather than relying on the parts manual for
identification. In the case of plate nuts, if
proper bolt grip length is not available, add
shims under the plate. All bolt installations
which involve self-locking or plain nuts should
have at least one thread of the bolt protruding
through the nut.
Craig Moore A&P
701 builder wannabe
--- Zed Smith <zsmith3rd(at)earthlink.net> wrote:

Quote:

<zsmith3rd(at)earthlink.net>

List,

A friend asked as to the maximum number of washers
on an AN bolt.
Since I'm at the office, no printed references at
hand, here goes.....

My rememberance of the requirements: two maximum
He thinks it is three washers maximum.

So here is the real question: It that ON EACH END?
(This would end up being FOUR in the one case, two
under the head, two under the nut) or (SIX in the
other case......three under the head, three under
the nut).

As I understand his needs, he desires a washer under
the head. He also needs to put two under the nut so
that the Castle nut is in the correct place for the
Cotter pin. Grip length, he says, is correct.

Anybody want to rivet this one to the wall?

Thanks,

Zed/701/R912/90+%/Thanks, Guys/ do not archive


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n4546v(at)mindspring.com
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PostPosted: Wed Mar 22, 2006 2:03 pm    Post subject: Actual serious question Reply with quote

Hello Listers:
I am glad frivolity and fun has been shut down on this list and we are
getting back to strictly serious questions.
Now: I am using a pneumatic rivet gun for setting the A4 rivets, what color
socks should I be wearing for this operation?

Apoligeticly yours,

Randy L. Thwing, Las Vegas
do not archive


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mike.sinclair(at)ATT.NET
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PostPosted: Wed Mar 22, 2006 2:15 pm    Post subject: Actual serious question Reply with quote

Green?

"Randy L. Thwing" wrote:

Quote:


Hello Listers:
I am glad frivolity and fun has been shut down on this list and we are
getting back to strictly serious questions.
Now: I am using a pneumatic rivet gun for setting the A4 rivets, what color
socks should I be wearing for this operation?

Apoligeticly yours,

Randy L. Thwing, Las Vegas
do not archive



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hewettproperties(at)cox.n
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PostPosted: Wed Mar 22, 2006 3:19 pm    Post subject: Actual serious question Reply with quote

Just don't wear white or they'll clash with your "wing tips". Only the
over 40 crowd will have a clue.

Love the website.
Quote:
From the sidelines
Tim Hewett, Council Bluffs IA


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n801bh(at)netzero.com
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PostPosted: Wed Mar 22, 2006 4:41 pm    Post subject: Actual serious question Reply with quote

Hello Listers:
I am glad frivolity and fun has been shut down on this list and we are
getting back to strictly serious questions.
Now: I am using a pneumatic rivet gun for setting the A4 rivets, what color
socks should I be wearing for this operation?

Apoligeticly yours,

Randy L. Thwing, Las Vegas
do not archive

///////////////////////////////////////////////////////////////////////////////////////

Don't wear socks while riveting. Duct tape GREEN scotchbrite to your ankles and wrap them around your toes. That way you get a pedicure at the same time you are setting those un-tested A-4 rivets. <G>
Definately do not archive......
Ben Haas
N801BH
www.haaspowerair.com

Hello Listers:
I am glad frivolity and fun has been shut down on this list and we are
getting back to strictly serious questions.
Now: I am using a pneumatic rivet gun for setting the A4 rivets, what color
socks should I be wearing for this operation?

Apoligeticly yours,

Randy L. Thwing, Las Vegas
do not archive

///////////////////////////////////////////////////////////////////////////////////////

Don't wear socks while riveting. Duct tape GREEN scotchbrite to your ankles and wrap them around your toes. That way you get a pedicure at the same time you aresetting those un-tested A-4 rivets. G


Definately do not archive......
BenHaas
N801BH
www.haaspowerair.com


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daberti(at)sbcglobal.net
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PostPosted: Wed Mar 22, 2006 7:59 pm    Post subject: Actual serious question Reply with quote

Preferably contrasting to the scotch-brite pads. See Martha Stewarts
website for further color coordination ideas to your interior upholstery and
paint scheme.

--


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shaun-s(at)sbcglobal.net
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PostPosted: Wed Mar 22, 2006 9:50 pm    Post subject: Actual serious question Reply with quote

take me off your list

Dave <daberti(at)sbcglobal.net> wrote:

Preferably contrasting to the scotch-brite pads. See Martha Stewarts
website for further color coordination ideas to your interior upholstery and
paint scheme.

--


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Tommy Walker



Joined: 12 Jan 2006
Posts: 442
Location: Anniston, AL 36207

PostPosted: Thu Mar 23, 2006 5:50 am    Post subject: Actual serious question Reply with quote

<List, A friend asked as to the maximum number of washers on an AN bolt.
Since I'm at the office, no printed references at hand, here goes..... My
rememberance of the requirements: two maximum He thinks it is three washers
maximum.

Zed,

I think, the washer sequence goes:

1 washer under the nut
2 washers under the nut
3=2 washers under the nut, one under the bolt head.

Tommy Walker in Alabama
Do Not Archive


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Tommy Walker
N25A - Anniston, AL
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