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1st Flight Test Plan?

 
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riffeljl(at)gmail.com
Guest





PostPosted: Wed Dec 10, 2008 6:38 pm    Post subject: 1st Flight Test Plan? Reply with quote

I'd appreciate any constructive input on my plan for my 1st Flight:

____________________

  1. Ground

    1. Equipment:

      1. Fire extinguisher

      2. Hatchet

      3. Knife

      4. Gloves

      5. Phillips screwdriver

    2. monitor freq: 122.85

    3. Record Launch Time: __________________________________

    4. Prompt/record:
      Elapsed
      Oil Press
      Oil Temp
      EGT1
      EGT2
      EGT3
      EGT4
      CHT1
      CHT2
      CHT3
      CHT4
      2 min




















      5 min




















      10 min




















      15 min




















      20 min




















      25 min




















      30 min




















    5. IF CHT => 400°F, advise LANDING

    6. 30 Minutes

      1. Prompt for

        1. RPM: ______________

        2. MAP: ______________

        3. AIRSPEED: _________

      2. Remind to LAND

    7. Record Landing Time: _______________

    8. IF CRASH:

      1. Dial 911 & give location

      2. Save Pilot – aircraft is secondary

      3. Gloves, knife, hatchet, Fire Extinguisher

      4. Canopy latch rotates CLOCKWISE to OPEN

      5. MASTER OFF (lower left panel)

      6. Fuel Selector: (center, front of spar)

        1. OFF (aft left)

      7. Seat belts: PULL FLAP

      8. Shoulder Harness: PULL TABS to LOOSEN

      9. Cowl:

        1. Oil Door for top cowl hinge wires on firewall

        2. Phillips screwdriver for hinge wires on cowl halves

      10. Battery located on pilot side firewall

  2. Chase

    1. Monitor 122.85

    2. Com check: Ground/TestFlight

    3. Depart first; take station EAST of runway

    4. Take up ½ mile trail

    5. Check Fluids/Flapping Parts

    6. If TestFlight rocks wings:

      1. Come up on right wing till TestFlight acknowledges

      2. Fly under to left wing, then over top to right wing

      3. Signal TestFlight:

        1. OK: Thumbsup

        2. Problems: cut Throat to land

    7. Emergencies:

      1. Com Failure:

        1. Come up on right wing

        2. Point to Ears

      2. Parts/Fluid/fire:

        1. Come up on right wing

        2. Cut Throat to indicate landing

        3. Remind pilot:

          1. Master Off

          2. FUEL OFF

          3. Canopy Unlatched – but closed

      3. Crash:

        1. Tell Ground location

        2. Circle till Ground arrives

  3. TestFlight

    1. Equipment:

      1. Fire extinguisher

      2. Hatchet

      3. Knife

    2. Com: 122.85

    3. Com Check: Ground/Chase

    4. Ensure EIS configuration set for oil temp

    5. Retest Brakes on taxi/runup

    6. Depart after Chase

    7. TAKEOFF:

      1. FULL POWER, FULL RICH (lean only to smooth engine)

      2. 70-75% power

        1. 3000', 2400/24"

    8. Verify Airspeed registering

    9. Boost Pump Off

    10. Orbit, traffic pattern direction, ½ mile radius of airport

    11. IF CHT => 400°F, LAND

    12. Tasks

      1. Straight & Level:

        1. Both trims in neutral

        2. Record vsi/roll: _____________________________________________________

        3. Adjust for level

      2. Tell Ground OilT/P, EGTs, CHTs

      3. Check w/ Chase that area is clear

      4. Stall

        1. Slow to mushy controls/buffet

        2. Airspeed: _________

        3. Check: OilT/P, EGTs, CHTs

        4. Flaps: 20% (two marks)

        5. Airspeed: _________

        6. Check: OilT/P, EGTs, CHTs

        7. Flaps: FULL

        8. Airspeed: _________

        9. Check: OilT/P, EGTs, CHTs

      5. Airspeed Check:

        1. Setup Airspeed to 120 kts

        2. Call Chase to right side

        3. Compare airspeeds with Chase

      6. Land

        1. Downwind: 1.5 times clean stall (80-90 kts?)

        2. Base: 20° flaps

        3. Stay on mains if possible

    13. Signals:

      1. Ears: com failure

      2. Cut Throat: Land

      3. Rock Wings: Chase come up to look over TestFlight

[quote][b]


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HCRV6(at)comcast.net
Guest





PostPosted: Wed Dec 10, 2008 8:00 pm    Post subject: 1st Flight Test Plan? Reply with quote

In my experience if your engine is new or newly overhauled your 400 Deg limit for CHT on the first flight is overly conservative. On my first flight with a new O-360 from Van's the CHT's, which now approach 400 deg only in a hot day full power climb at near gross, went over 400 deg on the initial climb out. Since Lycoming sets 450 deg as the NTE if I recall correctly, you can safely use that temp as your limit. Just my opinion.

Harry Crosby
RV-6 N16CX, 530 hours

---


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Kellym



Joined: 10 Jan 2006
Posts: 1705
Location: Sun Lakes AZ

PostPosted: Wed Dec 10, 2008 8:17 pm    Post subject: 1st Flight Test Plan? Reply with quote

IMHO, 400 degrees should be a take action point, either add airspeed, fuel or reduce power, as appropriate to the situation. I would use 425 as a never exceed limit, as metal deformation can occur above that. Lycoming's numbers are WAY too hot if you want your cylinders and rings to survive. This time of year there shouldn't be any problem staying below 400. Initial climb out should be as flat and fast as terrain and obstacles permit for max cooling during first high power run.
Kelly McMullen
A&P/IA
Tech Counselor

HCRV6(at)comcast.net (HCRV6(at)comcast.net) wrote: [quote] p { margin: 0; } In my experience if your engine is new or newly overhauled your 400 Deg limit for CHT on the first flight is overly conservative.  On my first flight with a new O-360 from Van's the CHT's, which now approach 400 deg only in a hot day full power climb at near gross, went over 400 deg on the initial climb out.  Since Lycoming sets 450 deg as the NTE if I recall correctly, you can safely use that temp as your limit.  Just my opinion.

Harry Crosby
RV-6 N16CX, 530 hours

---


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_________________
Kelly McMullen
A&P/IA, EAA Tech Counselor # 5286
KCHD
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rv8a2001(at)yahoo.com
Guest





PostPosted: Wed Dec 10, 2008 8:22 pm    Post subject: 1st Flight Test Plan? Reply with quote

My personal opinion, and I know people will disagree....... that is WAY to much to be concerned about on your first flight, you should be doing nothing more than flying the plane and monitoring temps. Scope out off field landing places prior to flight but then again why would you fly further than gliding distance from the field.........
so just fly 2o minutes, land, check for leaks, celebrate and then ease into the below. I do like the "chase" portion though.

The first flight will be exciting enough with out having a check list a mile long to deal with..........unless of course your a former test pilot.........my comments above are for Joe average pilot.

Scott
RV-8a

From: J Riffel <riffeljl(at)gmail.com>
To: rv-list <rv-list(at)matronics.com>
Sent: Wednesday, December 10, 2008 6:37:44 PM
Subject: 1st Flight Test Plan?

I'd appreciate any constructive input on my plan for my 1st Flight:

____________________

  1. Ground

    1. Equipment:

      1. Fire extinguisher

      2. Hatchet

      3. Knife

      4. Gloves

      5. Phillips screwdriver

    2. monitor freq: 122.85

    3. Record Launch Time: __________________________________

    4. Prompt/record:
      Elapsed
      Oil Press
      Oil Temp
      EGT1
      EGT2
      EGT3
      EGT4
      CHT1
      CHT2
      CHT3
      CHT4
      2 min




















      5 min




















      10 min




















      15 min




















      20 min




















      25 min




















      30 min




















    5. IF CHT => 400°F, advise LANDING

    6. 30 Minutes

      1. Prompt for

        1. RPM: ______________

        2. MAP: ______________

        3. AIRSPEED: _________

      2. Remind to LAND

    7. Record Landing Time: _______________

    8. IF CRASH:

      1. Dial 911 & give location

      2. Save Pilot – aircraft is secondary

      3. Gloves, knife, hatchet, Fire Extinguisher

      4. Canopy latch rotates CLOCKWISE to OPEN

      5. MASTER OFF (lower left panel)

      6. Fuel Selector: (center, front of spar)

        1. OFF (aft left)

      7. Seat belts: PULL FLAP

      8. Shoulder Harness: PULL TABS to LOOSEN

      9. Cowl:

        1. Oil Door for top cowl hinge wires on firewall

        2. Phillips screwdriver for hinge wires on cowl halves

      10. Battery located on pilot side firewall

  2. Chase

    1. Monitor 122.85

    2. Com check: Ground/TestFlight

    3. Depart first; take station EAST of runway

    4. Take up ½ mile trail

    5. Check Fluids/Flapping Parts

    6. If TestFlight rocks wings:

      1. Come up on right wing till TestFlight acknowledges

      2. Fly under to left wing, then over top to right wing

      3. Signal TestFlight:

        1. OK: Thumbsup

        2. Problems: cut Throat to land

    7. Emergencies:

      1. Com Failure:

        1. Come up on right wing

        2. Point to Ears

      2. Parts/Fluid/fire:

        1. Come up on right wing

        2. Cut Throat to indicate landing

        3. Remind pilot:

          1. Master Off

          2. FUEL OFF

          3. Canopy Unlatched – but closed

      3. Crash:

        1. Tell Ground location

        2. Circle till Ground arrives

  3. TestFlight

    1. Equipment:

      1. Fire extinguisher

      2. Hatchet

      3. Knife

    2. Com: 122.85

    3. Com Check: Ground/Chase

    4. Ensure EIS configuration set for oil temp

    5. Retest Brakes on taxi/runup

    6. Depart after Chase

    7. TAKEOFF:

      1. FULL POWER, FULL RICH (lean only to smooth engine)

      2. 70-75% power

        1. 3000', 2400/24"

    8. Verify Airspeed registering

    9. Boost Pump Off

    10. Orbit, traffic pattern direction, ½ mile radius of airport

    11. IF CHT => 400°F, LAND

    12. Tasks

      1. Straight & Level:

        1. Both trims in neutral

        2. Record vsi/roll: _____________________________________________________

        3. Adjust for level

      2. Tell Ground OilT/P, EGTs, CHTs

      3. Check w/ Chase that area is clear

      4. Stall

        1. Slow to mushy controls/buffet

        2. Airspeed: _________

        3. Check: OilT/P, EGTs, CHTs

        4. Flaps: 20% (two marks)

        5. Airspeed: _________

        6. Check: OilT/P, EGTs, CHTs

        7. Flaps: FULL

        8. Airspeed: _________

        9. Check: OilT/P, EGTs, CHTs

      5. Airspeed Check:

        1. Setup Airspeed to 120 kts

        2. Call Chase to right side

        3. Compare airspeeds with Chase

      6. Land

        1. Downwind: 1.5 times clean stall (80-90 kts?)

        2. Base: 20° flaps

        3. Stay on mains if possible

    13. Signals:

      1. Ears: com failure

      2. Cut Throat: Land

      3. Rock Wings: Chase come up to look over TestFlight

[quote][b]


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ronlee(at)pcisys.net
Guest





PostPosted: Wed Dec 10, 2008 8:34 pm    Post subject: 1st Flight Test Plan? Reply with quote

Hopefully someone else will record all that data. Not the test pilot.

Ron Lee
[quote] ---


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sbuc(at)hiwaay.net
Guest





PostPosted: Wed Dec 10, 2008 8:34 pm    Post subject: 1st Flight Test Plan? Reply with quote

Wow! I've been flying my RV-6 for 900 hrs and don't think I'd have the
presence of mind to punch half the stuff on that list. Smile

Sam Buchanan

http://thervjournal.com

===================

J Riffel wrote:
Quote:
I'd appreciate any constructive input on my plan for my 1st Flight:

____________________


1.

*Ground*
1.

Equipment:
1.

Fire extinguisher
2.

Hatchet
3.

Knife
4.

Gloves
5.

Phillips screwdriver
2.

monitor freq: *122.85*
3.

*Record Launch Time: __________________________________*
4.

Prompt/record:

*Elapsed*

*Oil Press*

*Oil Temp*

*EGT1*

*EGT2*

*EGT3*

*EGT4*

*CHT1*

*CHT2*

*CHT3*

*CHT4*

*2 min*











*5 min*











*10 min*











*15 min*











*20 min*











*25 min*











*30 min*











5.

*IF CHT => 400°F, advise LANDING*
6.

*30 Minutes*
1.

Prompt for
1.

RPM: ______________
2.

MAP: ______________
3.

AIRSPEED: _________
2.

Remind to LAND
7.

*Record Landing Time: _______________*
8.

IF CRASH:
1.

Dial 911 & give location
2.

*Save Pilot – aircraft is secondary*
3.

Gloves, knife, hatchet, Fire Extinguisher
4.

Canopy latch rotates *CLOCKWISE* to OPEN
5.

*MASTER OFF (lower left panel)*
6.

*Fuel Selector: (center, front of spar)*
1.

*OFF (aft left)*
7.

Seat belts: P*ULL FLAP*
8.

Shoulder Harness: *PULL TABS* to LOOSEN
9.

Cowl:
1.

Oil Door for top cowl hinge wires on firewall
2.

Phillips screwdriver for hinge wires on cowl halves
10.

Battery located on pilot side firewall
2.

*Chase*
1.

Monitor *122.85*
2.

Com check: Ground/TestFlight
3.

Depart first; take station *EAST *of runway
4.

Take up ½ mile trail
5.

Check Fluids/Flapping Parts
6.

*If TestFlight rocks wings:*
1.

Come up on right wing till TestFlight acknowledges
2.

Fly under to left wing, then over top to right wing
3.

Signal TestFlight:
1.

OK: Thumbsup
2.

Problems: cut Throat to land
7.

*Emergencies:*
1.

Com Failure:
1.

Come up on right wing
2.

Point to Ears
2.

Parts/Fluid/fire:
1.

Come up on right wing
2.

Cut Throat to indicate landing
3.

Remind pilot:
1.

*Master Off*
2.

*FUEL OFF*
3.

Canopy Unlatched – but closed
3.

Crash:
1.

Tell Ground location
2.

Circle till Ground arrives
3.

*TestFlight*
1.

Equipment:
1.

Fire extinguisher
2.

Hatchet
3.

Knife
2.

Com:* 122.85*
3.

Com Check: Ground/Chase
4.

Ensure EIS configuration set for oil temp
5.

Retest Brakes on taxi/runup
6.

Depart after Chase
7.

TAKEOFF:
1.

FULL POWER, FULL RICH (lean only to smooth engine)
2.

70-75% power
1.

3000', 2400/24"
8.

Verify Airspeed registering
9.

Boost Pump Off
10.

Orbit, traffic pattern direction, ½ mile radius of airport
11.

*IF CHT => 400°F, LAND*
12.

Tasks
1.

Straight & Level:
1.

Both trims in neutral
2.

Record vsi/roll:
_____________________________________________________
3.

Adjust for level
2.

Tell Ground OilT/P, EGTs, CHTs
3.

Check w/ Chase that area is clear
4.

Stall
1.

Slow to mushy controls/buffet
2.

Airspeed: _________
3.

Check: OilT/P, EGTs, CHTs
4.

Flaps: 20% (two marks)
5.

Airspeed: _________
6.

Check: OilT/P, EGTs, CHTs
7.

Flaps: FULL
8.

Airspeed: _________
9.

Check: OilT/P, EGTs, CHTs
5.

Airspeed Check:
1.

Setup Airspeed to 120 kts
2.

Call Chase to right side
3.

Compare airspeeds with Chase
6.

Land
1.

Downwind: 1.5 times clean stall (80-90 kts?)
2.

Base: 20° flaps
3.

Stay on mains if possible
13.

*Signals:*
1.

*Ears:* com failure
2.

*Cut Throat:* Land
3.

*Rock Wings:* Chase come up to look over TestFlight



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ronlee(at)pcisys.net
Guest





PostPosted: Wed Dec 10, 2008 8:49 pm    Post subject: 1st Flight Test Plan? Reply with quote

EGT is not very important on the first flight

Ron
[quote] ---


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timb



Joined: 16 Apr 2008
Posts: 77
Location: Frankston, Texas

PostPosted: Thu Dec 11, 2008 5:58 am    Post subject: 1st Flight Test Plan? Reply with quote

I completely agree with another post; this is way more than you need to worry about on your first and even the second flight.  Focus on how the plane feels, and try some slow flight before landing.  Don’t venture too far from the airport, keep it short maybe 15 or 20 minutes and then land and go celebrate.  The 25 – 40 hours after this will provide plenty of time to figure out the rest in small chunks.  Your complete attention is needed to verify controllability and landing potential on your first flight.

Just my .02 cents worth.

Tim Bryan
RV-6 Flying
N616TB over 120 hours now

From: owner-rv-list-server(at)matronics.com [mailto:owner-rv-list-server(at)matronics.com] On Behalf Of J Riffel
Sent: Wednesday, December 10, 2008 8:38 PM
To: rv-list
Subject: 1st Flight Test Plan?



I'd appreciate any constructive input on my plan for my 1st Flight:



____________________


<![if !supportLists]>1. <![endif]>Ground
<![if !supportLists]>1. <![endif]>Equipment:
<![if !supportLists]>1. <![endif]>Fire extinguisher
<![if !supportLists]>2. <![endif]>Hatchet
<![if !supportLists]>3. <![endif]>Knife
<![if !supportLists]>4. <![endif]>Gloves
<![if !supportLists]>5. <![endif]>Phillips screwdriver
<![if !supportLists]>2. <![endif]>monitor freq: 122.85
<![if !supportLists]>3. <![endif]>Record Launch Time: __________________________________
<![if !supportLists]>4. <![endif]>Prompt/record:
Elapsed
Oil Press
Oil Temp
EGT1
EGT2
EGT3
EGT4
CHT1
CHT2
CHT3
CHT4
2 min
5 min
10 min
15 min
20 min
25 min
30 min
<![if !supportLists]>5. <![endif]>IF CHT => 400°F, advise LANDING
<![if !supportLists]>6. <![endif]>30 Minutes
<![if !supportLists]>1. <![endif]>Prompt for
<![if !supportLists]>1. <![endif]>RPM: ______________
<![if !supportLists]>2. <![endif]>MAP: ______________
<![if !supportLists]>3. <![endif]>AIRSPEED: _________
<![if !supportLists]>2. <![endif]>Remind to LAND
<![if !supportLists]>7. <![endif]>Record Landing Time: _______________
<![if !supportLists]>8. <![endif]>IF CRASH:
<![if !supportLists]>1. <![endif]>Dial 911 & give location
<![if !supportLists]>2. <![endif]>Save Pilot – aircraft is secondary
<![if !supportLists]>3. <![endif]>Gloves, knife, hatchet, Fire Extinguisher
<![if !supportLists]>4. <![endif]>Canopy latch rotates CLOCKWISE to OPEN
<![if !supportLists]>5. <![endif]>MASTER OFF (lower left panel)
<![if !supportLists]>6. <![endif]>Fuel Selector: (center, front of spar)
<![if !supportLists]>1. <![endif]>OFF (aft left)
<![if !supportLists]>7. <![endif]>Seat belts: PULL FLAP
<![if !supportLists]>8. <![endif]>Shoulder Harness: PULL TABS to LOOSEN
<![if !supportLists]>9. <![endif]>Cowl:
<![if !supportLists]>1. <![endif]>Oil Door for top cowl hinge wires on firewall
<![if !supportLists]>2. <![endif]>Phillips screwdriver for hinge wires on cowl halves
<![if !supportLists]>10. <![endif]>Battery located on pilot side firewall
<![if !supportLists]>2. <![endif]>Chase
<![if !supportLists]>1. <![endif]>Monitor 122.85
<![if !supportLists]>2. <![endif]>Com check: Ground/TestFlight
<![if !supportLists]>3. <![endif]>Depart first; take station EAST of runway
<![if !supportLists]>4. <![endif]>Take up ½ mile trail
<![if !supportLists]>5. <![endif]>Check Fluids/Flapping Parts
<![if !supportLists]>6. <![endif]>If TestFlight rocks wings:
<![if !supportLists]>1. <![endif]>Come up on right wing till TestFlight acknowledges
<![if !supportLists]>2. <![endif]>Fly under to left wing, then over top to right wing
<![if !supportLists]>3. <![endif]>Signal TestFlight:
<![if !supportLists]>1. <![endif]>OK: Thumbsup
<![if !supportLists]>2. <![endif]>Problems: cut Throat to land
<![if !supportLists]>7. <![endif]>Emergencies:
<![if !supportLists]>1. <![endif]>Com Failure:
<![if !supportLists]>1. <![endif]>Come up on right wing
<![if !supportLists]>2. <![endif]>Point to Ears
<![if !supportLists]>2. <![endif]>Parts/Fluid/fire:
<![if !supportLists]>1. <![endif]>Come up on right wing
<![if !supportLists]>2. <![endif]>Cut Throat to indicate landing
<![if !supportLists]>3. <![endif]>Remind pilot:
<![if !supportLists]>1. <![endif]>Master Off
<![if !supportLists]>2. <![endif]>FUEL OFF
<![if !supportLists]>3. <![endif]>Canopy Unlatched – but closed
<![if !supportLists]>3. <![endif]>Crash:
<![if !supportLists]>1. <![endif]>Tell Ground location
<![if !supportLists]>2. <![endif]>Circle till Ground arrives
<![if !supportLists]>3. <![endif]>TestFlight
<![if !supportLists]>1. <![endif]>Equipment:
<![if !supportLists]>1. <![endif]>Fire extinguisher
<![if !supportLists]>2. <![endif]>Hatchet
<![if !supportLists]>3. <![endif]>Knife
<![if !supportLists]>2. <![endif]>Com: 122.85
<![if !supportLists]>3. <![endif]>Com Check: Ground/Chase
<![if !supportLists]>4. <![endif]>Ensure EIS configuration set for oil temp
<![if !supportLists]>5. <![endif]>Retest Brakes on taxi/runup
<![if !supportLists]>6. <![endif]>Depart after Chase
<![if !supportLists]>7. <![endif]>TAKEOFF:
<![if !supportLists]>1. <![endif]>FULL POWER, FULL RICH (lean only to smooth engine)
<![if !supportLists]>2. <![endif]>70-75% power
<![if !supportLists]>1. <![endif]>3000', 2400/24"
<![if !supportLists]>8. <![endif]>Verify Airspeed registering
<![if !supportLists]>9. <![endif]>Boost Pump Off
<![if !supportLists]>10. <![endif]>Orbit, traffic pattern direction, ½ mile radius of airport
<![if !supportLists]>11. <![endif]>IF CHT => 400°F, LAND
<![if !supportLists]>12. <![endif]>Tasks
<![if !supportLists]>1. <![endif]>Straight & Level:
<![if !supportLists]>1. <![endif]>Both trims in neutral
<![if !supportLists]>2. <![endif]>Record vsi/roll: _____________________________________________________
<![if !supportLists]>3. <![endif]>Adjust for level
<![if !supportLists]>2. <![endif]>Tell Ground OilT/P, EGTs, CHTs
<![if !supportLists]>3. <![endif]>Check w/ Chase that area is clear
<![if !supportLists]>4. <![endif]>Stall
<![if !supportLists]>1. <![endif]>Slow to mushy controls/buffet
<![if !supportLists]>2. <![endif]>Airspeed: _________
<![if !supportLists]>3. <![endif]>Check: OilT/P, EGTs, CHTs
<![if !supportLists]>4. <![endif]>Flaps: 20% (two marks)
<![if !supportLists]>5. <![endif]>Airspeed: _________
<![if !supportLists]>6. <![endif]>Check: OilT/P, EGTs, CHTs
<![if !supportLists]>7. <![endif]>Flaps: FULL
<![if !supportLists]>8. <![endif]>Airspeed: _________
<![if !supportLists]>9. <![endif]>Check: OilT/P, EGTs, CHTs
<![if !supportLists]>5. <![endif]>Airspeed Check:
<![if !supportLists]>1. <![endif]>Setup Airspeed to 120 kts
<![if !supportLists]>2. <![endif]>Call Chase to right side
<![if !supportLists]>3. <![endif]>Compare airspeeds with Chase
<![if !supportLists]>6. <![endif]>Land
<![if !supportLists]>1. <![endif]>Downwind: 1.5 times clean stall (80-90 kts?)
<![if !supportLists]>2. <![endif]>Base: 20° flaps
<![if !supportLists]>3. <![endif]>Stay on mains if possible
<![if !supportLists]>13. <![endif]>Signals:
<![if !supportLists]>1. <![endif]>Ears: com failure
<![if !supportLists]>2. <![endif]>Cut Throat: Land
<![if !supportLists]>3. <![endif]>Rock Wings: Chase come up to look over TestFlight
Quote:
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Tim Bryan
RV-6 Flying
N616TB
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Dale Ensing



Joined: 11 Jan 2006
Posts: 571
Location: Aero Plantation Weddington NC

PostPosted: Thu Dec 11, 2008 5:59 am    Post subject: 1st Flight Test Plan? Reply with quote

A system I have used as a Flight Advisor that keeps the test pilot attention on flying the airplane and not trying to read the flight plan and record data:

A person on the ground with handheld radio w/ headset and clip board with the flight plan/check list.The ground person calls out the items. Test pilot checks the insurments/airplane and responds to the ground member. Ground person records the data and flight time.

A preflight briefing between test pilot and ground crew helps all this take place.

Dale Ensing
[quote] ---


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PostPosted: Thu Dec 11, 2008 6:34 am    Post subject: 1st Flight Test Plan? Reply with quote

Good advice Tim! My first flight in my Pitts started with a couple dozen
of my friends around the hangar. I was gone for an hour .... because I
think I was too scared to land ..... y'all probably know that the Pitts
has a reputation for doing wild ballet during landing .... but the
landing was a no-brainer. Only a few die-hards remained when I returned
to the hangar, and it was a small celebration. In that hour I don't
think I got the Pitts outside the airport boundary!!! Having learned
from others over the years, a short (15-20 minutes) is long enough to
get the engine operating temps up and to uncover any oil leaks that may
crop up. Becoming comfortable with the amount of control necessary to
control the airplane is probably the biggest variable between planes. I
think we become more 'ham fisted' with the adrenaline rush .... and
there certainly is a big rush .... Smile
Linn
do not archive

Tim Bryan wrote:
Quote:

I completely agree with another post; this is way more than you need
to worry about on your first and even the second flight. Focus on how
the plane feels, and try some slow flight before landing. Don’t
venture too far from the airport, keep it short maybe 15 or 20 minutes
and then land and go celebrate. The 25 – 40 hours after this will
provide plenty of time to figure out the rest in small chunks. Your
complete attention is needed to verify controllability and landing
potential on your first flight.

Just my .02 cents worth.

*Tim Bryan*

*RV-6 Flying*

*N616TB over 120 hours now*



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PostPosted: Thu Dec 11, 2008 7:41 am    Post subject: 1st Flight Test Plan? Reply with quote

Very well said Tim... And no big crowd necessary!

Darrell
--- On Thu, 12/11/08, Tim Bryan <n616tb(at)btsapps.com> wrote:

Quote:
From: Tim Bryan <n616tb(at)btsapps.com>
Subject: RE: 1st Flight Test Plan?
To: rv-list(at)matronics.com
Date: Thursday, December 11, 2008, 7:57 AM
I completely agree with another post; this is way more than
you need to
worry about on your first and even the second flight.
Focus on how the
plane feels, and try some slow flight before landing.
Don’t venture too far
from the airport, keep it short maybe 15 or 20 minutes and
then land and go
celebrate. The 25 – 40 hours after this will provide
plenty of time to
figure out the rest in small chunks. Your complete
attention is needed to
verify controllability and landing potential on your first
flight.



Just my .02 cents worth.



Tim Bryan

RV-6 Flying

N616TB over 120 hours now



From: owner-rv-list-server(at)matronics.com
[mailto:owner-rv-list-server(at)matronics.com] On Behalf Of J
Riffel
Sent: Wednesday, December 10, 2008 8:38 PM
To: rv-list
Subject: 1st Flight Test Plan?



I'd appreciate any constructive input on my plan for my
1st Flight:



____________________



1. Ground

1. Equipment:

1. Fire extinguisher

2. Hatchet

3. Knife

4. Gloves

5. Phillips screwdriver

2. monitor freq: 122.85

3. Record Launch Time:
__________________________________

4. Prompt/record:


Elapsed

Oil Press

Oil Temp

EGT1

EGT2

EGT3

EGT4

CHT1

CHT2

CHT3

CHT4


2 min




5 min




10 min




15 min




20 min




25 min




30 min




5. IF CHT => 400°F, advise LANDING

6. 30 Minutes

1. Prompt for

1. RPM: ______________

2. MAP: ______________

3. AIRSPEED: _________

2. Remind to LAND

7. Record Landing Time: _______________

8. IF CRASH:

1. Dial 911 & give location

2. Save Pilot – aircraft is secondary

3. Gloves, knife, hatchet, Fire Extinguisher

4. Canopy latch rotates CLOCKWISE to OPEN

5. MASTER OFF (lower left panel)

6. Fuel Selector: (center, front of spar)

1. OFF (aft left)

7. Seat belts: PULL FLAP

8. Shoulder Harness: PULL TABS to LOOSEN

9. Cowl:

1. Oil Door for top cowl hinge wires on firewall

2. Phillips screwdriver for hinge wires on cowl halves

10. Battery located on pilot side firewall

2. Chase

1. Monitor 122.85

2. Com check: Ground/TestFlight

3. Depart first; take station EAST of runway

4. Take up ½ mile trail

5. Check Fluids/Flapping Parts

6. If TestFlight rocks wings:

1. Come up on right wing till TestFlight acknowledges

2. Fly under to left wing, then over top to right wing

3. Signal TestFlight:

1. OK: Thumbsup

2. Problems: cut Throat to land

7. Emergencies:

1. Com Failure:

1. Come up on right wing

2. Point to Ears

2. Parts/Fluid/fire:

1. Come up on right wing

2. Cut Throat to indicate landing

3. Remind pilot:

1. Master Off

2. FUEL OFF

3. Canopy Unlatched – but closed

3. Crash:

1. Tell Ground location

2. Circle till Ground arrives

3. TestFlight

1. Equipment:

1. Fire extinguisher

2. Hatchet

3. Knife

2. Com: 122.85

3. Com Check: Ground/Chase

4. Ensure EIS configuration set for oil temp

5. Retest Brakes on taxi/runup

6. Depart after Chase

7. TAKEOFF:

1. FULL POWER, FULL RICH (lean only to smooth engine)

2. 70-75% power

1. 3000', 2400/24"

8. Verify Airspeed registering

9. Boost Pump Off

10. Orbit, traffic pattern direction, ½ mile radius of
airport

11. IF CHT => 400°F, LAND

12. Tasks

1. Straight & Level:

1. Both trims in neutral

2. Record vsi/roll:
_____________________________________________________

3. Adjust for level

2. Tell Ground OilT/P, EGTs, CHTs

3. Check w/ Chase that area is clear

4. Stall

1. Slow to mushy controls/buffet

2. Airspeed: _________

3. Check: OilT/P, EGTs, CHTs

4. Flaps: 20% (two marks)

5. Airspeed: _________

6. Check: OilT/P, EGTs, CHTs

7. Flaps: FULL

8. Airspeed: _________

9. Check: OilT/P, EGTs, CHTs

5. Airspeed Check:

1. Setup Airspeed to 120 kts

2. Call Chase to right side

3. Compare airspeeds with Chase

6. Land

1. Downwind: 1.5 times clean stall (80-90 kts?)

2. Base: 20° flaps

3. Stay on mains if possible

13. Signals:

1. Ears: com failure

2. Cut Throat: Land

3. Rock Wings: Chase come up to look over TestFlight


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PostPosted: Thu Dec 11, 2008 8:27 am    Post subject: 1st Flight Test Plan? Reply with quote

I did this about two weeks ago and agree with previous comments. Your total focus needs to be on flying the airplane and monitoring engine performance to the extent you assure that it continues to make noise. Plenty of time to record stuff later. Keep it simple. Keep it short. Stay focused on the airplane. Have fun.

Craig Gallenbach
RV8A N184CG
5 hours

--- On Wed, 12/10/08, J Riffel <riffeljl(at)gmail.com> wrote:

Quote:
From: J Riffel <riffeljl(at)gmail.com>
Subject: 1st Flight Test Plan?
To: "rv-list" <rv-list(at)matronics.com>
Date: Wednesday, December 10, 2008, 8:37 PM

I'd appreciate any constructive input on my plan for my 1st Flight:

____________________

  1. Ground

    1. Equipment:

      1. Fire extinguisher

      2. Hatchet

      3. Knife

      4. Gloves

      5. Phillips screwdriver
[*]
monitor freq: 122.85
[*]
Record Launch Time: __________________________________
[*]
Prompt/record:
Elapsed
Oil Press
Oil Temp
EGT1
EGT2
EGT3
EGT4
CHT1
CHT2
CHT3
CHT4
2 min




















5 min




















10 min




















15 min




















20 min




















25 min




















30 min




















[*]
IF CHT => 400°F, advise LANDING
[*]
30 Minutes

  1. Prompt for

    1. RPM: ______________

    2. MAP: ______________

    3. AIRSPEED: _________
    [*]
    Remind to LAND
      [*]
      Record Landing Time: _______________
      [*]
      IF CRASH:

      1. Dial 911 & give location

      2. Save Pilot – aircraft is secondary

      3. Gloves, knife, hatchet, Fire Extinguisher

      4. Canopy latch rotates CLOCKWISE to OPEN

      5. MASTER OFF (lower left panel)

      6. Fuel Selector: (center, front of spar)

        1. OFF (aft left)

      7. Seat belts: PULL FLAP

      8. Shoulder Harness: PULL TABS to LOOSEN

      9. Cowl:

        1. Oil Door for top cowl hinge wires on firewall

        2. Phillips screwdriver for hinge wires on cowl halves
      [*]
      Battery located on pilot side firewall
          [*]
          Chase

          1. Monitor 122.85

          2. Com check: Ground/TestFlight

          3. Depart first; take station EAST of runway

          4. Take up ½ mile trail

          5. Check Fluids/Flapping Parts

          6. If TestFlight rocks wings:

            1. Come up on right wing till TestFlight acknowledges

            2. Fly under to left wing, then over top to right wing

            3. Signal TestFlight:

              1. OK: Thumbsup

              2. Problems: cut Throat to land
            [*]
            Emergencies:

            1. Com Failure:

              1. Come up on right wing

              2. Point to Ears
            [*]
            Parts/Fluid/fire:

            1. Come up on right wing

            2. Cut Throat to indicate landing

            3. Remind pilot:

              1. Master Off

              2. FUEL OFF

              3. Canopy Unlatched – but closed
                [*]
                Crash:

                1. Tell Ground location

                2. Circle till Ground arrives
                      [*]
                      TestFlight

                      1. Equipment:

                        1. Fire extinguisher

                        2. Hatchet

                        3. Knife
                        [*]
                        Com: 122.85
                        [*]
                        Com Check: Ground/Chase
                        [*]
                        Ensure EIS configuration set for oil temp
                        [*]
                        Retest Brakes on taxi/runup
                        [*]
                        Depart after Chase
                        [*]
                        TAKEOFF:

                        1. FULL POWER, FULL RICH (lean only to smooth engine)

                        2. 70-75% power

                          1. 3000', 2400/24"
                          [*]
                          Verify Airspeed registering
                          [*]
                          Boost Pump Off
                          [*]
                          Orbit, traffic pattern direction, ½ mile radius of airport
                          [*]
                          IF CHT => 400°F, LAND
                          [*]
                          Tasks

                          1. Straight & Level:

                            1. Both trims in neutral

                            2. Record vsi/roll: _____________________________________________________

                            3. Adjust for level
                            [*]
                            Tell Ground OilT/P, EGTs, CHTs
                            [*]
                            Check w/ Chase that area is clear
                            [*]
                            Stall

                            1. Slow to mushy controls/buffet

                            2. Airspeed: _________

                            3. Check: OilT/P, EGTs, CHTs

                            4. Flaps: 20% (two marks)

                            5. Airspeed: _________

                            6. Check: OilT/P, EGTs, CHTs

                            7. Flaps: FULL

                            8. Airspeed: _________

                            9. Check: OilT/P, EGTs, CHTs
                              [*]
                              Airspeed Check:

                              1. Setup Airspeed to 120 kts

                              2. Call Chase to right side

                              3. Compare airspeeds with Chase
                                [*]
                                Land

                                1. Downwind: 1.5 times clean stall (80-90 kts?)

                                2. Base: 20° flaps

                                3. Stay on mains if possible
                                    [*]
                                    Signals:

                                    1. Ears: com failure

                                    2. Cut Throat: Land

                                    3. Rock Wings: Chase come up to look over TestFlight

                                          Quote:


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                                          PostPosted: Thu Dec 11, 2008 10:06 am    Post subject: 1st Flight Test Plan? Reply with quote

                                          You did not say what type of instrumentation you are using to tell you
                                          the info you want. I have the EIS from Grand Rapids that has limits
                                          (both high and low) set in the unit. If any of these are exceeded, the
                                          "big red light" turns on and tells you what is the offending parameter.
                                          That way, on my first flight, and the rest of them, I could concentrate
                                          on flying the plane. There is enough stress on the pilot for the first
                                          flight with out taking your attention off the flying. CHT's are the
                                          most important thing to watch. I kept my airspeed on take off in the
                                          110K range. This gave me good cooling as well as good visibility. It
                                          also gives you many options if things get sticky. Airspeed is life as
                                          the air force jocks will tell you. The biggest problem will be to loose
                                          the airspeed on downwind. That means that I need to reduce power as soon
                                          as I get to downwind altitude. Tough to do with the slippery RV's. In
                                          thirty seconds you will be ready to turn cross wind and then thirty
                                          seconds later, to down wind. It all happens fast !!!!!!
                                          Jim
                                          ____________________________________________________________
                                          Criminal Lawyers - Click here.
                                          http://thirdpartyoffers.juno.com/TGL2141/fc/PnY6rw3dDC4Q87ZKvBGgg4A5PcYwRy849yHbAS7GIRAAEo9AZMtTd/


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                                          PostPosted: Thu Dec 11, 2008 3:35 pm    Post subject: 1st Flight Test Plan? Reply with quote

                                          On 10-Dec-08, at 21:37 , J Riffel wrote:

                                          Quote:
                                          I'd appreciate any constructive input on my plan for my 1st Flight:


                                          Three comments:

                                          1. I'd drop the formation airspeed check. Doing a 120 kt airspeed
                                          check just adds more low power time, which detracts from the engine
                                          break-in, but it doesn't tell you anything that can't wait a few
                                          flights. Take your IAS at the full flap stall, and multiply by about
                                          1.5, and do a very quick controllablity evaluation at that speed. If
                                          it feels good, use that for the initial approach speed. You can work
                                          on dialing that down a bit slower on subsequent flights.

                                          2. I'd restrict the duration to 20 minutes, or less. There are a lot
                                          of things that can be happening ahead of the firewall on the first
                                          flight, and it is best to keep the duration short, and then do a very
                                          detailed inspection before flying again. I know of several RV owners
                                          who had the alternator pulley wear through the cowling on the first
                                          flight. I thought I had enough clearance between the alternator
                                          pulley and the cowling, but apparently the air loads push the lower
                                          cowling aft. I did a 20 minute first flight, and my alternator pulley
                                          put a very deep gouge in the cowling. I think it may have worn all
                                          the way through in 30 minutes. It is a lot easier to fill in a gouge,
                                          that it is to repair it if it comes all the way through. I also had
                                          an issue with heat stress on the throttle cable, as it was too close
                                          to the exhaust.

                                          3. I wouldn't record EGT. It tells you nothing useful. CHTs, oil
                                          temperature and oil pressure should be monitored. Recording them is
                                          optional.

                                          I like the detailed notes on ground items, chase briefing, etc.

                                          Good luck,

                                          --
                                          Kevin Horton
                                          Ottawa, Canada


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