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edgraydallas
Joined: 13 Jun 2008 Posts: 74 Location: Dallas, Tx
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Posted: Tue Feb 17, 2009 11:37 am Post subject: Greenhouse construction |
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I haven't installed my lexan yet so still considering the various ideas on
securing the lexan. Is there a downside to installing 2 or 3 machine screws
thru the lexan and the center rib to prevent the lexan pulling up in flight?
Or if the CF 46 flange is deforming, why not add a rivet thru the top in one
or two places? As to securing the sides of the lexan to the butt ribs, I
think an aluminum strip on the bottom of the rib cap inner side makes more
sense. Then, why use nutplates on the curved surface? They are accessible,
so why not use nylok nuts with the truss screws. I can also see how an
aluminum bracket could be installed on the center of the carry thru tube so
that an additional camlock can be installed thru the turtledeck.
Ed Gray KII building do not archive
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Lynn Matteson
Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
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Posted: Tue Feb 17, 2009 1:10 pm Post subject: Greenhouse construction |
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I don't see the need or the safety in attaching the skylight to the
center rib...that rib just isn't that well secured to anything to
consider it a structural member, in my opinion. As to CF 46...you
will have about 18-20 rivets (or machine screws in my case), through
that member unless the Model II instructions are drastically
different than the Model IV.
If the concern is "nutplates on the curved surface", that surface is
not so curved that nutplates won't sit flat against it...or is that
not the concern?
Maybe I just don't like changing windshields and that's why I went
against the lexan idea, and used an LP Aeroplastics formed
windshield, and anchor nuts. I've got a windshield that'll last a
very long time (knock on wood), but when I need to change, it'll be
an easy, one-handed job. Another factor...you mentioned using nylock
nuts....awfully hard to get to when you decide to cover the butt rib
area...not so accessible then.
I use anchor nuts for convenience....spend some time now and
avoid...ever...to have to use two hands to get those nuts and bolts
to go together.
Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 605 hrs
Sensenich 62x46
Electroair direct-fire ignition system
New skis done and flying
On Feb 17, 2009, at 2:36 PM, Ed Gray wrote:
Quote: |
I haven't installed my lexan yet so still considering the various
ideas on
securing the lexan. Is there a downside to installing 2 or 3
machine screws
thru the lexan and the center rib to prevent the lexan pulling up
in flight?
Or if the CF 46 flange is deforming, why not add a rivet thru the
top in one
or two places? As to securing the sides of the lexan to the butt
ribs, I
think an aluminum strip on the bottom of the rib cap inner side
makes more
sense. Then, why use nutplates on the curved surface? They are
accessible,
so why not use nylok nuts with the truss screws. I can also see
how an
aluminum bracket could be installed on the center of the carry thru
tube so
that an additional camlock can be installed thru the turtledeck.
Ed Gray KII building
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_________________ Lynn
Kitfox IV-Jabiru 2200
N369LM |
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Tom Jones
Joined: 12 Mar 2006 Posts: 752 Location: Ellensburg, WA
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Posted: Tue Feb 17, 2009 3:41 pm Post subject: Re: Greenhouse construction |
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Quote: | As to securing the sides of the lexan to the butt ribs, I think an aluminum strip on the bottom of the rib cap inner side makes more sense. |
Ed, the classic 4 manual calls for an aluminum strip 13/32 X .02 epoxied to the underside of the butt rib cap strip.
Quote: | Then, why use nutplates on the curved surface? They are accessible, so why not use nylok nuts with the truss screws. I can also see how an aluminum bracket could be installed on the center of the carry thru tube so that an additional camlock can be installed thru the turtledeck. |
I used 632 screws and nylock nuts. They are a pain in the butt to install and remove. I could drill rivets out and replace much faster. To access
the nylock nuts I did not cover the inside of the butt ribs. I covered the bottom of it with fabric and the outside with lexan. I can see into my wings while I'm flying. Pictures attached.
As for the angle and cam lock, I would not drill any holes in the spar carry through tube other than those indicated in the manual.
For what its worth, the rib cap strips are just stapled and glued to the rib web. There have been reports of the butt rib cap strip separating from the web due to the lift generated by the skylight. The fix is to make some aluminum or stainless steel angles and install to butt rib and cap strip.
Damit, wide post again. What am I doing wrong?
edited 2-18-09 to correct butt rib cap strip reinforcement for skylight rivets from stainless steel to aluminum.
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_________________ Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA
Last edited by Tom Jones on Wed Feb 18, 2009 2:01 pm; edited 2 times in total |
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lcfitt(at)sbcglobal.net Guest
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Posted: Tue Feb 17, 2009 3:41 pm Post subject: Greenhouse construction |
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I like Lynn's answer here. Although I didn't use the anchor nuts on my first airplane, I will on the second. I remember all the anchor nuts I put on the engine baffling on the Lancair project to the owners minor objections. I am sure that each annual, he will thank me under his breath for that one (at the time) perceived extravagance.
For what it's worth. I replaced the windshield once. That is two pieces of Lexan in 900 hours over eight years and the third sheet was not due
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patreilly43(at)hotmail.co Guest
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Posted: Tue Feb 17, 2009 4:49 pm Post subject: Greenhouse construction |
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Ed C I have to agree with Lynn. On my Model 3 the center rib is definitely not a structual rib. I would be afraid to attach the lexan to it. And C as someone else mentioned rivets in the outside ribs are easier and faster than screws with nuts. I need to check mine to see if there is the stainless steel strip on the bottom side of the rib C similar to the ribs in the wing. I have my cabin top on already and I don't think there is the metal strip on the bottom of the rib. I am afraid my rivets are only through wood. Do you guys have the metal strip on the bottom side of the outside ribs?
Pat Reilly
Mod 3 582 Rebuild
Rockford C IL
[quote] From: egraylaw(at)swbell.net
To: kitfox-list(at)matronics.com
Subject: RE: Greenhouse construction
Date: Tue C 17 Feb 2009 13:36:45 -0600
--> Kitfox-List message posted by: "Ed Gray" <egraylaw(at)swbell.net>
I haven't installed my lexan yet so still considering the various ideas on
securing the lexan. Is there a downside to installing 2 or 3 machine screws
thru the lexan and the center rib to prevent the lexan pulling up in flight?
Or if the CF 46 flange is deforming C why not add a rivet thru the top in one
or two places? As to securing the sides of the lexan to the butt ribs C I
think an aluminum strip on the bottom of the rib cap inner side makes more
sense. Then C why use nutplates on the curved surface? They are accessible C
so why not use nylok nuts with the truss screws. I can also see how an
aluminum bracket could be installed on the center of the carry thru tube so
that an additional camlock can be installed thru the turtledeck.
Ed Gray KII building do not archive
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Lynn Matteson
Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
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Posted: Tue Feb 17, 2009 7:42 pm Post subject: Greenhouse construction |
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I'm no structural engineer, or an engineer of any kind (I've got
enough problems without being burdened with the massive ego of an
engineer) except "seat of the pants" engineering, but I'll bet the
installation of anchor nuts, especially the long version...the
K1000's, not the MK1000's...will distribute the load just as good
(well?) as the stainless steel or aluminum strip that I've read about
here. How thick is this strip, and is it SS or aluminum?
Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 605 hrs
Sensenich 62x46
Electroair direct-fire ignition system
New skis done and flying
On Feb 17, 2009, at 7:48 PM, patrick reilly wrote:
Quote: | Ed, I have to agree with Lynn. On my Model 3 the center rib is
definitely not a structual rib. I would be afraid to attach the
lexan to it. And, as someone else mentioned rivets in the outside
ribs are easier and faster than screws with nuts. I need to check
mine to see if there is the stainless steel strip on the bottom
side of the rib, similar to the ribs in the wing. I have my cabin
top on already and I don't think there is the metal strip on the
bottom of the rib. I am afraid my rivets are only through wood. Do
you guys have the metal strip on the bottom side of the outside ribs?
Pat Reilly
Mod 3 582 Rebuild
Rockford, IL
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_________________ Lynn
Kitfox IV-Jabiru 2200
N369LM |
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Guy Buchanan
Joined: 16 Jul 2006 Posts: 1204 Location: Ramona, CA
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Posted: Wed Feb 18, 2009 4:13 am Post subject: Greenhouse construction |
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At 07:41 PM 2/17/2009, you wrote:
Quote: | but I'll bet the
installation of anchor nuts, especially the long version...the
K1000's, not the MK1000's...will distribute the load just as good
(well?) as the stainless steel or aluminum strip that I've read about
here. How thick is this strip, and is it SS or aluminum?
|
Lynn,
I think the anchor nuts will distribute the loads as well as
the cap strip; and I are an engineer. My cap strip is backed with
about .03" aluminum, as there's no way to drill it without busting it
out if it's full-hard stainless. However I used the aluminum backing
strip AND anchor nuts, so I can't say which is better. I suspect
lock-nuts and washers would be just fine, if you're willing to put up
with the installation difficulty.
Guy Buchanan
San Diego, CA
K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.
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_________________ Guy Buchanan
Deceased K-IV 1200
A glider pilot too. |
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Tom Jones
Joined: 12 Mar 2006 Posts: 752 Location: Ellensburg, WA
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Posted: Wed Feb 18, 2009 6:42 am Post subject: Re: Greenhouse construction |
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Lynn Mattison wrote:
Quote: | I'm no structural engineer, or an engineer of any kind (I've got
enough problems without being burdened with the massive ego of an
engineer) except "seat of the pants" engineering, but I'll bet the
installation of anchor nuts, especially the long version...the
K1000's, not the MK1000's...will distribute the load just as good
(well?) as the stainless steel or aluminum strip that I've read about
here. How thick is this strip, and is it SS or aluminum? |
Lynn, the backing strip for the skylight to butt ribs rivet reinforcement is 13/32 x .02 aluminum. I was wrong about it being stainless in my earlier post. I edited that post to correct my mistake.
Pat Riley wrote:
Quote: | I have my cabin top on already and I don't think there is the metal strip on the bottom of the rib. I am afraid my rivets are only through wood.�Do you guys have the metal strip on the bottom side of the outside ribs? |
Pat, see my note to Lynn above, the rivet reinforcement strip is aluminum. I did not use that strip. I attached the skylight to the butt ribs with 632 stainless screws, washers and nylock nuts instead of rivets. I'll shut up now and quit confusing people.
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_________________ Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA
Last edited by Tom Jones on Wed Feb 18, 2009 6:20 pm; edited 1 time in total |
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Lynn Matteson
Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
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Posted: Wed Feb 18, 2009 12:05 pm Post subject: Greenhouse construction |
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Yeah, I'd be worried about drilling stainless under those
conditions...it could just push it away from its...glued on
(?)...status, much the same as the drilling through the rib capstrips
where the flaperon hinges attach. As you say, it's just the PITA of
locknuts and washers that I try to avoid. I'd rather take a little
longer attaching anchor nuts once than to do the loose nuts and
washer thing ever.
Regarding the engineer comment, sorry Guy, I was feeling a bit
aggravated toward an engineer friend. I'm sure I shared this gem with
you before "You can always tell an engineer...but you can't tell him
much." ...........one of my favorites.
Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 605 hrs
Sensenich 62x46
Electroair direct-fire ignition system
New skis done and flying
do not archive
On Feb 18, 2009, at 7:11 AM, Guy Buchanan wrote:
Quote: |
At 07:41 PM 2/17/2009, you wrote:
> but I'll bet the
> installation of anchor nuts, especially the long version...the
> K1000's, not the MK1000's...will distribute the load just as good
> (well?) as the stainless steel or aluminum strip that I've read about
> here. How thick is this strip, and is it SS or aluminum?
Lynn,
I think the anchor nuts will distribute the loads as well
as the cap strip; and I are an engineer. My cap strip is backed
with about .03" aluminum, as there's no way to drill it without
busting it out if it's full-hard stainless. However I used the
aluminum backing strip AND anchor nuts, so I can't say which is
better. I suspect lock-nuts and washers would be just fine, if
you're willing to put up with the installation difficulty.
Guy Buchanan
San Diego, CA
K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.
|
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_________________ Lynn
Kitfox IV-Jabiru 2200
N369LM |
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Lynn Matteson
Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
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Posted: Wed Feb 18, 2009 12:29 pm Post subject: Greenhouse construction |
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Now you've got me to thinking, Tom, whether my butt ribs have this
backing under the capstrip, or if I only have it under my flaperon
hinge bracket locations on the ribs...I'll have to look, if I can see
in there. In either case, my installation has not given me any
problems, so I'm going to leave well enough alone.
Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 605 hrs
Sensenich 62x46
Electroair direct-fire ignition system
New skis done and flying
On Feb 18, 2009, at 9:42 AM, Tom Jones wrote:
Quote: |
Lynn Mattison wrote:
> I'm no structural engineer, or an engineer of any kind (I've got
> enough problems without being burdened with the massive ego of an
> engineer) except "seat of the pants" engineering, but I'll bet the
> installation of anchor nuts, especially the long version...the
> K1000's, not the MK1000's...will distribute the load just as good
> (well?) as the stainless steel or aluminum strip that I've read about
> here. How thick is this strip, and is it SS or aluminum?
Lynn, the backing strip for the skylight to butt ribs rivet
reinforcement is 1/4 x .02 aluminum. I was wrong about it being
stainless in my earlier post. I edited that post to correct my
mistake.
Pat Riley wrote:
> I have my cabin top on already and I don't think there is the
> metal strip on the bottom of the rib. I am afraid my rivets are
> only through wood.�Do you guys have the metal strip on the
> bottom side of the outside ribs?
Pat, see my note to Lynn above, the rivet reinforcement strip is
aluminum. I did not use that strip. I attached the skylight to
the butt ribs with 632 stainless screws, washers and nylock nuts
instead of rivets. I'll shut up no and quit confusing people.
--------
Tom Jones
Classic IV
503 Rotax, 72 inch Two blade Warp
Ellensburg, WA
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p 30824#230824
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_________________ Lynn
Kitfox IV-Jabiru 2200
N369LM |
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patreilly43(at)hotmail.co Guest
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Posted: Wed Feb 18, 2009 4:25 pm Post subject: Greenhouse construction |
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Man Oh Man. I checked the bottom side of my butt ribs. There is no metal reinforcing strip on the bottom! I had to repair one wing tip. The last rib on the outside end of the wing had that metal reinforcing strip on the bottom of the rib to keep the rivets on the wing tip from pulling through. What the hell do I do now? Do I remove the fabric covering on the rib and bolt down the cabin top? Do I use sheet metal screws in the wood? Or are the rivets through the wood just fine. The plane flew for 200 hrs as originally build C no metal reinforcing strip on the underside. But C I don't know what type fasteners were used originally C as the windshield was not installed when I got it. I guess I better look at builders manual. It seems that there are an awful lot of different methods being used by you guys to attach that cabin top.
Pat Reilly
Mod 3 582 Rebuild
Rockford C IL
Quote: | From: lynnmatt(at)jps.net
Subject: Re: Re: Greenhouse construction
Date: Wed C 18 Feb 2009 15:27:39 -0500
To: kitfox-list(at)matronics.com
--> Kitfox-List message posted by: Lynn Matteson <lynnmatt(at)jps.net>
Now you've got me to thinking C Tom C whether my butt ribs have this
backing under the capstrip C or if I only have it under my flaperon
hinge bracket locations on the ribs...I'll have to look C if I can see
in there. In either case C my installation has not given me any
problems C so I'm going to leave well enough alone.
Lynn Matteson
Kitfox IV Speedster C taildragger
Jabiru 2200 C #2062 C 605 hrs
Sensenich 62x46
Electroair direct-fire ignition system
New skis done and flying
On Feb 18 C 2009 C at 9:42 AM C Tom Jones wrote:
> --> Kitfox-List message posted by: "Tom Jones" <nahsikhs(at)elltel.net>
>
> Lynn Mattison wrote:
>
>> I'm no structural engineer C or an engineer of any kind (I've got
>> enough problems without being burdened with the massive ego of an
>> engineer) except "seat of the pants" engineering C but I'll bet the
>> installation of anchor nuts C especially the long version...the
>> K1000's C not the MK1000's..will distribute the load just as good
>> (well?) as the stainless steel or aluminum strip that I've read about
>> here. How thick is this strip C and is it SS or aluminum?
>
>
> Lynn C the backing strip for the skylight to butt ribs rivet
> reinforcement is 1/4 x .02 aluminum. I was wrong about it being
> stainless in my earlier post. I edited that post to correct my
> mistake.
>
> Pat Riley wrote:
>
>> I have my cabin top on already and I don't think there is the
>> metal strip on the bottom of the rib. I am afraid my rivets are
>> only through wood.�Do you guys have the metal strip on the
>> bottom side of the outside ribs?
>
>
> Pat C see my note to Lynn above C the rivet reinforcement strip is
> aluminum. I did not use that strip. I attached the skylight to
> the butt ribs with 632 stainless screws C washers and nylock nuts
> instead of rivets. I'll shut up no and quit confusing people.
>
> --------
> Tom Jones
> Classic IV
> 503 Rotax C 72 inch Two blade Warp
> Ellensburg C WA
>
>
>
>
> Read this topic online here:
>
> http://forums.matronics.com/viewtopic.php?p=230824#230824
>
>
>
>
>
>
>
>
>
>
==========
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patreilly43(at)hotmail.co Guest
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Posted: Wed Feb 18, 2009 4:44 pm Post subject: Greenhouse construction |
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Tom C Never shut up. And C you aren't confusing anyone. The strip in the last outboard rib on me plane was steel of some sort. But C these are experimentals C no 2 the same.
Do not archive
Pat Reilly
Mod 3 582 Rebuild
Rockford C IL
Quote: | Subject: Re: Greenhouse construction
From: nahsikhs(at)elltel.net
Date: Wed C 18 Feb 2009 06:42:48 -0800
To: kitfox-list(at)matronics.com
--> Kitfox-List message posted by: "Tom Jones" <nahsikhs(at)elltel.net>
Lynn Mattison wrote:
> I'm no structural engineer C or an engineer of any kind (I've got
> enough problems without being burdened with the massive ego of an
> engineer) except "seat of the pants" engineering C but I'll bet the
> installation of anchor nuts C especially the long version...the
> K1000's C not the MK1000's..will distribute the load just as good
> (well?) as the stainless steel or aluminum strip that I've read about
> here. How thick is this strip C and is it SS or aluminum?
Lynn C the backing strip for the skylight to butt ribs rivet reinforcement is 1/4 x .02 aluminum. I was wrong about it being stainless in my earlier post. I edited that post to correct my mistake.
Pat Riley wrote:
> I have my cabin top on already and I don't think there is the metal strip on the bottom of the rib. I am afraid my rivets are only through wood.�Do you guys have the metal strip on the bottom side of the outside ribs?
Pat C see my note to Lynn above C the rivet reinforcement strip is aluminum. I did not use that strip. I attached the skylight to the butt ribs with 632 stainless screws C washers and nylock nuts instead of rivets. I'll shut up no and quit confusing people.
--------
Tom Jones
Classic IV
503 Rotax C 72 inch Two blade Warp
Ellensburg C WA
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p=230824#230824
======================
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Lynn Matteson
Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
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Posted: Wed Feb 18, 2009 5:33 pm Post subject: Greenhouse construction |
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That metal reinforcing strip is only good in the area near where the
rivets go through it, and a little distance beyond. So the rivets, if
you choose to use them with a large-area...relatively
speaking...washer, they should serve roughly the same purpose. Of
course, the addition of the metal angles added to the rib/capstrip
junction sounds like a good idea. I can't remember whether I did this
or not. If I didn't, it sounds like it is unnecessary, as I've been
tossed about a little bit in mine and no apparent damage done.
I would never use metal screws into the wood...maybe only to get home
in an emergency.
Well, being as how the builder's manual that I have calls for
drilling and cleco'ing the skylight, and doesn't mention doing any
attaching beyond that, I'd say they think the cleco's will hold it
on! Keep in mind that I have the Model IV manual and yours may
actually tell you how to finish up the job. Kidding aside, it all
depends on a few factors...what is the Vne of your plane, and how
hard will you fly it? How many violent storms or weather will you fly
in? Will the plane see turbulence? Of course, none of us know these
answers..most of them anyway, so we try to follow the manual or later
service bulletins, or call those building the plane now...John
McBean....and see if any new methods have come into existence.
When I installed my wing tips, I ordered the "removable wing tip kit"
consisting of...what else?....Aluminum strips, K1000 anchor nuts and
machine screws to attach the tips after the anchor-nutted strips were
flush-riveted in place. More work? You bet, but once done, it's done
right, and they can be removed with one hand, a screwdriver, and no
drill.
Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 605 hrs
Sensenich 62x46
Electroair direct-fire ignition system
New skis done and flying
On Feb 18, 2009, at 7:23 PM, patrick reilly wrote:
Quote: | Man Oh Man. I checked the bottom side of my butt ribs. There is no
metal reinforcing strip on the bottom! I had to repair one wing
tip. The last rib on the outside end of the wing had that metal
reinforcing strip on the bottom of the rib to keep the rivets on
the wing tip from pulling through. What the hell do I do now? Do I
remove the fabric covering on the rib and bolt down the cabin top?
Do I use sheet metal screws in the wood? Or are the rivets through
the wood just fine. The plane flew for 200 hrs as originally build,
no metal reinforcing strip on the underside. But, I don't know what
type fasteners were used originally, as the windshield was not
installed when I got it. I guess I better look at builders manual.
It seems that there are an awful lot of different methods being
used by you guys to attach that cabin top.
Pat Reilly
Mod 3 582 Rebuild
Rockford, IL
|
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_________________ Lynn
Kitfox IV-Jabiru 2200
N369LM |
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Back to top |
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patreilly43(at)hotmail.co Guest
|
Posted: Wed Feb 18, 2009 5:46 pm Post subject: Greenhouse construction |
|
|
Lynn C Agreed C sheetmetal or wood screws into the wood C I wasn't considering. I believe someone said thats what they had though. At this point I am leaning towards aluminum pop rivets with an aluminum washer on the bottom side.
Pat Reilly
Mod 3 582 Rebuild
Rockford C IL
[quote] From: lynnmatt(at)jps.net
Subject: Re: Re: Greenhouse construction
Date: Wed C 18 Feb 2009 20:30:51 -0500
To: kitfox-list(at)matronics.com
--> Kitfox-List message posted by: Lynn Matteson <lynnmatt(at)jps.net>
That metal reinforcing strip is only good in the area near where the
rivets go through it C and a little distance beyond. So the rivets C if
you choose to use them with a large-area...relatively
speaking...washer C they should serve roughly the same purpose. Of
course C the addition of the metal angles added to the rib/capstrip
junction sounds like a good idea. I can't remember whether I did this
or not. If I didn't C it sounds like it is unnecessary C as I've been
tossed about a little bit in mine and no apparent damage done.
I would never use metal screws into the wood...maybe only to get home
in an emergency.
Well C being as how the builder's manual that I have calls for
drilling and cleco'ing the skylight C and doesn't mention doing any
attaching beyond that C I'd say they think the cleco's will hold it
on! Keep in mind that I have the Model IV manual and yours may
actually tell you how to finish up the job. Kidding aside C it all
depends on a few factors...what is the Vne of your plane C and how
hard will you fly it? How many violent storms or weather will you fly
in? Will the plane see turbulence? Of course C none of us know these
answers..most of them anyway C so we try to follow the manual or later
service bulletins C or call those building the plane now...John
McBean....and see if any new methods have come into existence.
When I installed my wing tips C I ordered the "removable wing tip kit"
consisting of...what else?....Aluminum strips C K1000 anchor nuts and
machine screws to attach the tips after the anchor-nutted strips were
flush-riveted in place. More work? You bet C but once done C it's done
right C and they can be removed with one hand C a screwdriver C and no
drill.
Lynn Matteson
Kitfox IV Speedster C taildragger
Jabiru 2200 C #2062 C 605 hrs
Sensenich 62x46
Electroair direct-fire ignition system
New skis done and flying
On Feb 18 C 2009 C at 7:23 PM C patrick reilly wrote:
> Man Oh Man. I checked the bottom side of my butt ribs. There is no
> metal reinforcing strip on the bottom! I had to repair one wing
> tip. The last rib on the outside end of the wing had that metal
> reinforcing strip on the bottom of the rib to keep the rivets on
> the wing tip from pulling through. What the hell do I do now? Do I
> remove the fabric covering on the rib and bolt down the cabin top?
> Do I use sheet metal screws in the wood? Or are the rivets through
> the wood just fine. The plane flew for 200 hrs as originally build C
> no metal reinforcing strip on the underside. But C I don't know what
> type fasteners were used originally C as the windshield was not
> installed when I got it. I guess I better look at builders manual.
> It seems that there are an awful lot of different methods being
> used by you guys to attach that cabin top.
>
> Pat Reilly
> Mod 3 582 Rebuild[b]>===
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Lynn Matteson
Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
|
Posted: Wed Feb 18, 2009 6:04 pm Post subject: Greenhouse construction |
|
|
Probably a good plan, Pat...maybe even steel washers underneath, just
to keep a flat surface contact instead of a possible dished one.
Important to get a good diametral fit to the rivet, though, with
either. Another thing to consider...aluminum mandrels, or steel?
Maybe a knowledgeable engineer might offer some help here. : ) An
aluminum mandrel might not allow enough squeeze before popping, while
a steel mandrel might squeeze too much.
Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 605 hrs
Sensenich 62x46
Electroair direct-fire ignition system
New skis done and flying
On Feb 18, 2009, at 8:44 PM, patrick reilly wrote:
Quote: | Lynn, Agreed, sheetmetal or wood screws into the wood, I wasn't
considering. I believe someone said thats what they had though. At
this point I am leaning towards aluminum pop rivets with an
aluminum washer on the bottom side.
Pat Reilly
Mod 3 582 Rebuild
Rockford, IL
> From: lynnmatt(at)jps.net
> Subject: Re: Re: Greenhouse construction
> Date: Wed, 18 Feb 2009 20:30:51 -0500
> To: kitfox-list(at)matronics.com
>
>
>
> That metal reinforcing strip is only good in the area near where the
> rivets go through it, and a little distance beyond. So the
rivets, if
> you choose to use them with a large-area...relatively
> speaking...washer, they should serve roughly the same purpose. Of
> course, the addition of the metal angles added to the rib/capstrip
> junction sounds like a good idea. I can't remember whether I did
this
> or not. If I didn't, it sounds like it is unnecessary, as I've been
> tossed about a little bit in mine and no apparent damage done.
>
> I would never use metal screws into the wood...maybe only to get
home
> in an emergency.
>
> Well, being as how the builder's manual that I have calls for
> drilling and cleco'ing the skylight, and doesn't mention doing any
> attaching beyond that, I'd say they think the cleco's will hold it
> on! Keep in mind that I have the Model IV manual and yours may
> actually tell you how to finish up the job. Kidding aside, it all
> depends on a few factors...what is the Vne of your plane, and how
> hard will you fly it? How many violent storms or weather will you
fly
> in? Will the plane see turbulence? Of course, none of us know these
> answers..most of them anyway, so we try to follow the manual or
later
> service bulletins, or call those building the plane now...John
> McBean....and see if any new methods have come into existence.
>
> When I installed my wing tips, I ordered the "removable wing tip
kit"
> consisting of...what else?....Aluminum strips, K1000 anchor nuts and
> machine screws to attach the tips after the anchor-nutted strips
were
> flush-riveted in place. More work? You bet, but once done, it's done
> right, and they can be removed with one hand, a screwdriver, and no
> drill.
>
> Lynn Matteson
> Kitfox IV Speedster, taildragger
> Jabiru 2200, #2062, 605 hrs
> Sensenich 62x46
> Electroair direct-fire ignition system
> New skis done and flying
>
>
>
>
> On Feb 18, 2009, at 7:23 PM, patrick reilly wrote:
>
> > Man Oh Man. I checked the bottom side of my butt ribs. There is no
> > metal reinforcing strip on the bottom! I had to repair one wing
> > tip. The last rib on the outside end of the wing had that metal
> > reinforcing strip on the bottom of the rib to keep the rivets on
> > the wing tip from pulling through. What the hell do I do now? Do I
> > remove the fabric covering on the rib and bolt down the cabin top?
> > Do I use sheet metal screws in the wood? Or are the rivets through
> > the wood just fine. The plane flew for 200 hrs as originally
build,
> > no metal reinforcing strip on the underside. But, I don't know
what
> > type fasteners were used originally, as the windshield was not
> > installed when I got it. I guess I better look at builders manual.
> > It seems that there are an awful lot of different methods being
> > used by you guys to attach that cabin top.
> >
> > Pat Reilly
> > Mod 3 582 Rebuild>===
>
>
>
============================================================ _-
============================================================ _-
contribution_-
============================================================
|
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_________________ Lynn
Kitfox IV-Jabiru 2200
N369LM |
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patreilly43(at)hotmail.co Guest
|
Posted: Wed Feb 18, 2009 8:39 pm Post subject: Greenhouse construction |
|
|
Hey Guys C One thing I am doing that no one else is doing. You all have the heads of your screws or rivets bearing on the Lexan. I am using a 1/16th" x 3/4" wide strip of aluminum on top of the Lexan drilled out for the row of rivets front to back on the ribs and cross wise above the spar carry through tubes. I didn't do it C but if I was to do it again C I would put some sort of rubber tape on the bottom side of the aluminum strip to cushion it slightly. I don't know it just looked like a good way to spread the holding force of the rivets over a large area of the Lexan to me. I really don't like a bolt or rivet head bearing on a piece of plexi C even with a fender washer. I did the same thing on the plexi observation doors that I made.
Pat Reilly
Mod 3 582 Rebuild
Rockford C IL
From: patreilly43(at)hotmail.com
To: kitfox-list(at)matronics.com
Subject: RE: Re: Greenhouse construction
Date: Thu C 19 Feb 2009 01:44:12 +0000
.ExternalClass .EC_hmmessage P {padding:0px;} .ExternalClass body.EC_hmmessage {font-size:10pt;font-family:Verdana;} Lynn C Agreed C sheetmetal or wood screws into the wood C I wasn't considering. I believe someone said thats what they had though. At this point I am leaning towards aluminum pop rivets with an aluminum washer on the bottom side.
Pat Reilly
Mod 3 582 Rebuild
Rockford C IL
Quote: | From: lynnmatt(at)jps.net
Subject: Re: Re: Greenhouse construction
Date: Wed C 18 Feb 2009 20:30:51 -0500
To: kitfox-list(at)matronics.com
--> Kitfox-List message posted by: Lynn Matteson <lynnmatt(at)jps.net>
That metal reinforcing strip is only good in the area near where the
rivets go through it C and a little distance beyond. So the rivets C if
you choose to use them with a large-area...relatively
speaking...washer C they should serve roughly the same purpose. Of
course C the addition of the metal angles added to the rib/capstrip
junction sounds like a good idea. I can't remember whether I did this
or not. If I didn't C it sounds like it is unnecessary C as I've been
tossed about a little bit in mine and no apparent damage done.
I would never use metal screws into the wood...maybe only to get home
in an emergency.
Well C being as how the builder's manual that I have calls for
drilling and cleco'ing the skylight C and doesn't mention doing any
attaching beyond that C I'd say they think the cleco's will hold it
on! Keep in mind that I have the Model IV manual and yours may
actually tell you how to finish up the job. Kidding aside C it all
depends on a few factors...what is the Vne of your plane C and how
hard will you fly it? How many violent storms or weather will you fly
in? Will the plane see turbulence? Of course C none of us know these
answers..most of them anyway C so we try to follow the manual or later
service bulletins C or call those building the plane now...John
McBean....and see if any new methods have come into existence.
When I installed my wing tips C I ordered the "removable wing tip kit"
consisting of...what else?....Aluminum strips C K1000 anchor nuts and
machine screws to attach the tips after the anchor-nutted strips were
flush-riveted in place. More work? You bet C but once done C it's done
right C and they can be removed with one hand C a screwdriver C and no
drill.
Lynn Matteson
Kitfox IV Speedster C taildragger
Jabiru 2200 C #2062 C 605 hrs
Sensenich 62x46
Electroair direct-fire ignition system
New skis done and flying
On Feb 18 C 2009 C at 7:23 PM C patrick reilly wrote:
> Man Oh Man. I checked the bottom side of my butt ribs. There is no
> metal reinforcing strip on the bottom! I had to repair one wing
> tip. The last rib on the outside end of the wing had that metal
> reinforcing strip on the bottom of the rib to keep the rivets on
> the wing tip from pulling through. What the hell do I do now? Do I
> remove the fabric covering on the rib and bolt down the cabin top?
> Do I use sheet metal screws in the wood? Or are the rivets through
> the wood just fine. The plane flew for 200 hrs as originally build C
> no metal reinforcing strip on the underside. But C I don't know what
> type fasteners were used originally C as the windshield was not
> installed when I got it. I guess I better look at builders manual.
> It seems that there are an awful lot of different methods being
> used by you guys to attach that cabin top.
>
> Pat Reilly
> Mod 3 582 Rebuild>===
Quote: | http://www.matronics.com/Navigator?Kitfox-List
ronics.com
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ww.matronics.com/contribution
| [/b] [quote][b]
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patreilly43(at)hotmail.co Guest
|
Posted: Wed Feb 18, 2009 9:04 pm Post subject: Greenhouse construction |
|
|
Lynn C Lay off those engineers. The only problem with them is someone has to tell them when the project is done and to stop engineering or they just go on engineering into infinity. OK I'll use steel washers. I'm easy. I'm also dyslextic. I'ts not dyslextic being easy you know.
do not archive
Pat Reilly
Mod 3 582 Rebuild
Rockford C IL
Quote: | From: lynnmatt(at)jps.net
Subject: Re: Re: Greenhouse construction
Date: Wed C 18 Feb 2009 21:04:23 -0500
To: kitfox-list(at)matronics.com
--> Kitfox-List message posted by: Lynn Matteson <lynnmatt(at)jps.net>
Probably a good plan C Pat...maybe even steel washers underneath C just
to keep a flat surface contact instead of a possible dished one.
Important to get a good diametral fit to the rivet C though C with
either. Another thing to consider...aluminum mandrels C or steel?
Maybe a knowledgeable engineer might offer some help here. : ) An
aluminum mandrel might not allow enough squeeze before popping C while
a steel mandrel might squeeze too much.
Lynn Matteson
Kitfox IV Speedster C taildragger
Jabiru 2200 C #2062 C 605 hrs
Sensenich 62x46
Electroair direct-fire ignition system
New skis done and flying
On Feb 18 C 2009 C at 8:44 PM C patrick reilly wrote:
> Lynn C Agreed C sheetmetal or wood screws into the wood C I wasn't
> considering. I believe someone said thats what they had though. At
> this point I am leaning towards aluminum pop rivets with an
> aluminum washer on the bottom side.
>
> Pat Reilly
> Mod 3 582 Rebuild
> Rockford C IL
>
>
>
>
> > From: lynnmatt(at)jps.net
> > Subject: Re: Re: Greenhouse construction
> > Date: Wed C 18 Feb 2009 20:30:51 -0500
> > To: kitfox-list(at)matronics.com
> >
> > --> Kitfox-List message posted by: Lynn Matteson <lynnmatt(at)jps.net>
> >
> > That metal reinforcing strip is only good in the area near where the
> > rivets go through it C and a little distance beyond. So the
> rivets C if
> > you choose to use them with a large-area...relatively
> > speaking...washer C they should serve roughly the same purpose. Of
> > course C the addition of the metal angles added to the rib/capstrip
> > junction sounds like a good idea. I can't remember whether I did
> this
> > or not. If I didn't C it sounds like it is unnecessary C as I've been
> > tossed about a little bit in mine and no apparent damage done.
> >
> > I would never use metal screws into the wood...maybe only to get
> home
> > in an emergency.
> >
> > Well C being as how the builder's manual that I have calls for
> > drilling and cleco'ing the skylight C and doesn't mention doing any
> > attaching beyond that C I'd say they think the cleco's will hold it
> > on! Keep in mind that I have the Model IV manual and yours may
> > actually tell you how to finish up the job. Kidding aside C it all
> > depends on a few factors...what is the Vne of your plane C and how
> > hard will you fly it? How many violent storms or weather will you
> fly
> > in? Will the plane see turbulence? Of course C none of us know these
> > answers..most of them anyway C so we try to follow the manual or
> later
> > service bulletins C or call those building the plane now...John
> > McBean....and see if any new methods have come into existence.
> >
> > When I installed my wing tips C I ordered the "removable wing tip
> kit"
> > consisting of...what else?....Aluminum strips C K1000 anchor nuts and
> > machine screws to attach the tips after the anchor-nutted strips
> were
> > flush-riveted in place. More work? You bet C but once done C it's done
> > right C and they can be removed with one hand C a screwdriver C and no
> > drill.
> >
> > Lynn Matteson
> > Kitfox IV Speedster C taildragger
> > Jabiru 2200 C #2062 C 605 hrs
> > Sensenich 62x46
> > Electroair direct-fire ignition system
> > New skis done and flying
> >
> >
> >
> >
> > On Feb 18 C 2009 C at 7:23 PM C patrick reilly wrote:
> >
> > > Man Oh Man. I checked the bottom side of my butt ribs. There is no
> > > metal reinforcing strip on the bottom! I had to repair one wing
> > > tip. The last rib on the outside end of the wing had that metal
> > > reinforcing strip on the bottom of the rib to keep the rivets on
> > > the wing tip from pulling through. What the hell do I do now? Do I
> > > remove the fabric covering on the rib and bolt down the cabin top?
> > > Do I use sheet metal screws in the wood? Or are the rivets through
> > > the wood just fine. The plane flew for 200 hrs as originally
> build C
> > > no metal reinforcing strip on the underside. But C I don't know
> what
> > > type fasteners were used originally C as the windshield was not
> > > installed when I got it. I guess I better look at builders manual.
> > > It seems that there are an awful lot of different methods being
> > > used by you guys to attach that cabin top.
> > >
> > > Pat Reilly
> > > Mod 3 582 Rebuild>===
> >
> >
> >
> ========== _-
> =================================== _-
> contribution_-
> ================================
>==================
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[quote]
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Guy Buchanan
Joined: 16 Jul 2006 Posts: 1204 Location: Ramona, CA
|
Posted: Wed Feb 18, 2009 9:46 pm Post subject: Greenhouse construction |
|
|
At 04:23 PM 2/18/2009, you wrote:
Quote: | Do I remove the fabric covering on the rib and bolt down the cabin top?
|
Pat,
I'm a little confused. How did you confirm there was no
metal backing if you can't get to the underside without removing
fabric? I'm definitely not understanding your configuration.
Guy Buchanan
San Diego, CA
K-IV 1200 / 582-C / Warp / 100% done, thanks mostly to Bob Ducar.
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_________________ Guy Buchanan
Deceased K-IV 1200
A glider pilot too. |
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Lynn Matteson
Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
|
Posted: Thu Feb 19, 2009 3:30 am Post subject: Greenhouse construction |
|
|
LP Aeroplastics sells a dense foam tape, self-adhesive, for that very
purpose. I still say the rivet idea is not the best, because of no
way to control tension, and the bearing area is too small. You've
covered the bearing area with the aluminum strips, but is it a good-
looking installation?
Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 605 hrs
Sensenich 62x46
Electroair direct-fire ignition system
New skis done and flying
On Feb 18, 2009, at 11:38 PM, patrick reilly wrote:
Quote: | Hey Guys, One thing I am doing that no one else is doing. You all
have the heads of your screws or rivets bearing on the Lexan. I am
using a 1/16th" x 3/4" wide strip of aluminum on top of the Lexan
drilled out for the row of rivets front to back on the ribs and
cross wise above the spar carry through tubes. I didn't do it, but
if I was to do it again, I would put some sort of rubber tape on
the bottom side of the aluminum strip to cushion it slightly. I
don't know it just looked like a good way to spread the holding
force of the rivets over a large area of the Lexan to me. I really
don't like a bolt or rivet head bearing on a piece of plexi, even
with a fender washer. I did the same thing on the plexi observation
doors that I made.
Pat Reilly
Mod 3 582 Rebuild
Rockford, IL
|
| - The Matronics Kitfox-List Email Forum - | | Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:
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_________________ Lynn
Kitfox IV-Jabiru 2200
N369LM |
|
Back to top |
|
|
Lynn Matteson
Joined: 10 Jan 2006 Posts: 2778 Location: Grass Lake, Michigan
|
Posted: Thu Feb 19, 2009 3:30 am Post subject: Greenhouse construction |
|
|
Good one, Pat. : )
Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 605 hrs
Sensenich 62x46
Electroair direct-fire ignition system
New skis done and flying
do not archive
On Feb 19, 2009, at 12:02 AM, patrick reilly wrote:
Quote: | Lynn, Lay off those engineers. The only problem with them is
someone has to tell them when the project is done and to stop
engineering or they just go on engineering into infinity. OK I'll
use steel washers. I'm easy. I'm also dyslextic. I'ts not dyslextic
being easy you know.
do not archive
Pat Reilly
Mod 3 582 Rebuild
Rockford, IL
> From: lynnmatt(at)jps.net
> Subject: Re: Re: Greenhouse construction
> Date: Wed, 18 Feb 2009 21:04:23 -0500
> To: kitfox-list(at)matronics.com
>
>
>
> Probably a good plan, Pat...maybe even steel washers underneath,
just
> to keep a flat surface contact instead of a possible dished one.
> Important to get a good diametral fit to the rivet, though, with
> either. Another thing to consider...aluminum mandrels, or steel?
> Maybe a knowledgeable engineer might offer some help here. : ) An
> aluminum mandrel might not allow enough squeeze before popping,
while
> a steel mandrel might squeeze too much.
>
> Lynn Matteson
> Kitfox IV Speedster, taildragger
> Jabiru 2200, #2062, 605 hrs
> Sensenich 62x46
> Electroair direct-fire ignition system
> New skis done and flying
>
>
>
>
> On Feb 18, 2009, at 8:44 PM, patrick reilly wrote:
>
> > Lynn, Agreed, sheetmetal or wood screws into the wood, I wasn't
> > considering. I believe someone said thats what they had though. At
> > this point I am leaning towards aluminum pop rivets with an
> > aluminum washer on the bottom side.
> >
> > Pat Reilly
> > Mod 3 582 Rebuild
> > Rockford, IL
> >
> >
> >
> >
> > > From: lynnmatt(at)jps.net
> > > Subject: Re: Re: Greenhouse construction
> > > Date: Wed, 18 Feb 2009 20:30:51 -0500
> > > To: kitfox-list(at)matronics.com
> > >
> > >
<lynnmatt(at)jps.net>
> > >
> > > That metal reinforcing strip is only good in the area near
where the
> > > rivets go through it, and a little distance beyond. So the
> > rivets, if
> > > you choose to use them with a large-area...relatively
> > > speaking...washer, they should serve roughly the same
purpose. Of
> > > course, the addition of the metal angles added to the rib/
capstrip
> > > junction sounds like a good idea. I can't remember whether I did
> > this
> > > or not. If I didn't, it sounds like it is unnecessary, as
I've been
> > > tossed about a little bit in mine and no apparent damage done.
> > >
> > > I would never use metal screws into the wood...maybe only to get
> > home
> > > in an emergency.
> > >
> > > Well, being as how the builder's manual that I have calls for
> > > drilling and cleco'ing the skylight, and doesn't mention
doing any
> > > attaching beyond that, I'd say they think the cleco's will
hold it
> > > on! Keep in mind that I have the Model IV manual and yours may
> > > actually tell you how to finish up the job. Kidding aside, it
all
> > > depends on a few factors...what is the Vne of your plane, and
how
> > > hard will you fly it? How many violent storms or weather will
you
> > fly
> > > in? Will the plane see turbulence? Of course, none of us know
these
> > > answers..most of them anyway, so we try to follow the manual or
> > later
> > > service bulletins, or call those building the plane now...John
> > > McBean....and see if any new methods have come into existence.
> > >
> > > When I installed my wing tips, I ordered the "removable wing tip
> > kit"
> > > consisting of...what else?....Aluminum strips, K1000 anchor
nuts and
> > > machine screws to attach the tips after the anchor-nutted strips
> > were
> > > flush-riveted in place. More work? You bet, but once done,
it's done
> > > right, and they can be removed with one hand, a screwdriver,
and no
> > > drill.
> > >
> > > Lynn Matteson
> > > Kitfox IV Speedster, taildragger
> > > Jabiru 2200, #2062, 605 hrs
> > > Sensenich 62x46
> > > Electroair direct-fire ignition system
> > > New skis done and flying
> > >
> > >
> > >
> > >
> > > On Feb 18, 2009, at 7:23 PM, patrick reilly wrote:
> > >
> > > > Man Oh Man. I checked the bottom side of my butt ribs.
There is no
> > > > metal reinforcing strip on the bottom! I had to repair one
wing
> > > > tip. The last rib on the outside end of the wing had that
metal
> > > > reinforcing strip on the bottom of the rib to keep the
rivets on
> > > > the wing tip from pulling through. What the hell do I do
now? Do I
> > > > remove the fabric covering on the rib and bolt down the
cabin top?
> > > > Do I use sheet metal screws in the wood? Or are the rivets
through
> > > > the wood just fine. The plane flew for 200 hrs as originally
> > build,
> > > > no metal reinforcing strip on the underside. But, I don't know
> > what
> > > > type fasteners were used originally, as the windshield was not
> > > > installed when I got it. I guess I better look at builders
manual.
> > > > It seems that there are an awful lot of different methods
being
> > > > used by you guys to attach that cabin top.
> > > >
> > > > Pat Reilly
> > > > Mod 3 582 Rebuild>===
> > >
> > >
> > >
> > ========== _-
> > =================================== _-
> > contribution_-
> > ================================
>==================
>
>
>
============================================================ _-
============================================================ _-
contribution_-
============================================================
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_________________ Lynn
Kitfox IV-Jabiru 2200
N369LM |
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