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Fuel tanks

 
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mdnanwelch7(at)hotmail.co
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PostPosted: Thu Mar 12, 2009 2:31 pm    Post subject: Fuel tanks Reply with quote

Jim C
 
(please note corrected spelling of the subject)
 
Jim C
 
  Exellent point re: 5052.  I hadn't done any research for the proper aluminum alloy to use.  I had just recently purchased some 2024T6 from these folks C and was simply passing that information along that they carried 2024.
 
  My apologies for making it look like I was suggesting 2024 for tanks.  You are correct that the best aluminum alloy for fuel tanks is 5052. 
 
  Since Jim points out 5052 is the best alloy C anybody care to advise the best thickness.  My guess would be about .0625.  Anyone have a tank and know what thickness you used? 
 
Mike Welch
MkIII

 
From: jimh474(at)embarqmail.com
To: kolb-list(at)matronics.com
Subject: Re: Re: Fjuel rtanks
Date: Thu C 12 Mar 2009 18:12:44 -0400

Mike;
 
I wouldn't use 2024 aluminum for a fuel tank. Use 5052 aluminum. 2024 corrodes real easy and with today's fuel you would be looking at severe corrosion problems with 2024.
 
5052 is a marine grade aluminum and is very resistant to corrosion.
 
Just my 2 cents worth.
 
Jim H
 
(I have been welding aluminum for 60 years and still no expert)
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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Thu Mar 12, 2009 2:53 pm    Post subject: Fuel tanks Reply with quote

.050"

john h



ISince Jim points out 5052 is the best alloy, anybody care to advise the best thickness. My guess would be about .0625. Anyone have a tank and know what thickness you used?

Mike Welch

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John Hauck
MKIII/912ULS
hauck's holler
Titus, Alabama
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jimh474(at)embarqmail.com
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PostPosted: Thu Mar 12, 2009 3:02 pm    Post subject: Fuel tanks Reply with quote

Mike;

I use .050, 5052 on all aluminum tanks that I weld up. John's 25 gallon tank is .050. and cross baffled.

Jim Hauck
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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Thu Mar 12, 2009 3:12 pm    Post subject: Fuel tanks Reply with quote

Hi Gang:

Highly recommend sloshing the tank after fabrication. Will eliminate future headaches.

Jim welded up an 18 gal tank for my FS.  That was 1987. We did not know about sloshing the tank. Water tested, pressure tested, thought we had it, but down the road it sprung a leak in the most in accessible place.

1991, Jim welded up a 25 gal tank for my mkIII. Water tested, pressure tested, sloshed, and never looked back. That was nearly 2,900 flight hours, and three crashes ago.  This tank just keeps on ticking.

john h
mkIII




Quote:
.050"

john h

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olendorf



Joined: 06 Jul 2006
Posts: 140
Location: Schenectady, NY USA

PostPosted: Fri Mar 13, 2009 8:59 am    Post subject: Re: Fuel tanks Reply with quote

Here is the company that made my 8 gal tank. The tank is working great. No leaks. http://www.alumiworx.com/cart/index.php?act=viewProd&productId=20

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