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Filler for unwanted rivet holes.

 
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jakent(at)unison.ie
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PostPosted: Thu Mar 26, 2009 3:40 am    Post subject: Filler for unwanted rivet holes. Reply with quote

Garey, if the skin is not already riveted on you could try slightly
countersinking both sides of the hole, then using your rivet cutter to cut
off a length of rivet shank a few gnat's whiskers longer than the thickness
of the skin and using a back-riveting plate and mushroom or back-riveting
set to drive the stub in the hole - not too enthusiastically - you don't
want to stretch the skin. A little work with a sanding pad or scotchbrite
and the repair will be hardly noticed.
John Kent EI-DIY.
"What material have you Builders used to fill in a couple of unwanted holes
in the
Skin, where a rivet can NOT be placed to plug the hole ????

Is Super-Fil a possible solution ????

Thanks, Garey Wittich Santa Monica, CA"






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Gary.A.Sobek



Joined: 09 Jan 2006
Posts: 217
Location: SoCAL USA

PostPosted: Thu Mar 26, 2009 3:06 pm    Post subject: Filler for unwanted rivet holes. Reply with quote

I have done similar to what John says on a 3/32" hole in 0.032 skin. Counter sunk both sides and then set a 3/32" rivet. Once set C I used a RIVET SHAVER to cut away the excess.  Done correctly C it is almost impossible to tell that a repair has been made.

Gary A. Sobek
"My Sanity" RV-6 N157GS O-320 Hartzell C
2 C201+ Flying Hours So. CA C USA

[quote] From: jakent(at)unison.ie
To: rv-list(at)matronics.com
Subject: RE:Filler for unwanted rivet holes.
Date: Thu C 26 Mar 2009 07:38:10 -0400

--> RV-List message posted by: "jakent(at)unison.ie" <jakent(at)unison.ie>

Garey C if the skin is not already riveted on you could try slightly
countersinking both sides of the hole C then using your rivet cutter to cut
off a length of rivet shank a few gnat's whiskers longer than the thickness
of the skin and using a back-riveting plate and mushroom or back-riveting
set to drive the stub in the hole - not too enthusiastically - you don't
want to stretch the skin. A little work with a sanding pad or scotchbrite
and the repair will be hardly noticed.
John Kent EI-DIY.


"What material have you Builders used to fill in a couple of unwanted holes
in the
Skin C where a rivet can NOT be placed to plug the hole ????

Is Super-Fil a possible solution ????

Thanks C Garey Wittich Santa Monica C CA"














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bicyclop(at)pacbell.net
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PostPosted: Thu Mar 26, 2009 4:39 pm    Post subject: Filler for unwanted rivet holes. Reply with quote

You can go one better and set a NAS 1097 reduced head rivet in a smaller countersunk hole, if it's not already dimpled full size.

Pax,

Ed Holyoke

RV6 Flyer wrote: [quote] .hmmessage P { margin:0px; padding:0px } body.hmmessage { font-size: 10pt; font-family:Verdana } I have done similar to what John says on a 3/32" hole in 0.032 skin. Counter sunk both sides and then set a 3/32" rivet. Once set, I used a RIVET SHAVER to cut away the excess. Done correctly, it is almost impossible to tell that a repair has been made.

Gary A. Sobek
"My Sanity" RV-6 N157GS O-320 Hartzell,
2,201+ Flying Hours So. CA, USA



> From: jakent(at)unison.ie (jakent(at)unison.ie)
> To: rv-list(at)matronics.com (rv-list(at)matronics.com)
> Subject: RE:Filler for unwanted rivet holes.
> Date: Thu, 26 Mar 2009 07:38:10 -0400
>
> --> RV-List message posted by: "jakent(at)unison.ie" (jakent(at)unison.ie) <jakent(at)unison.ie> (jakent(at)unison.ie)
>
> Garey, if the skin is not already riveted on you could try slightly
> countersinking both sides of the hole, then using your rivet cutter to cut
> off a length of rivet shank a few gnat's whiskers longer than the thickness
> of the skin and using a back-riveting plate and mushroom or back-riveting
> set to drive the stub in the hole - not too enthusiastically - you don't
> want to stretch the skin. A little work with a sanding pad or scotchbrite
> and the repair will be hardly noticed.
> John Kent EI-DIY.
>
>
> "What material have you Builders used to fill in a couple of unwanted holes
> in the
> Skin, where a rivet can NOT be placed to plug the hole ????
>
> Is Super-Fil a possible solution ????
>
> Thanks, Garey Wittich Santa Monica, CA"
>
>
>
>
>
>
>
>
>
>
>
>
>
>
> --------------------------------------------------------------------
> mail2web.com - Microsoft® Exchange solutions from a leading provider -
> http://link.mail2web.com/Business/Exchange
>
>
>
>

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