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Question for the door experts

 
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kearney



Joined: 20 Sep 2008
Posts: 563

PostPosted: Thu May 14, 2009 4:39 pm    Post subject: Question for the door experts Reply with quote

Hi        

Well today I start on my doors. First I trimmed the door opening to about 1/8” from the scribe lines. Then, as per the plans, I trimmed the door halves and drilled the index holes. Well, the first problem was that the window index holes didn’t align – two were off by ½”. Next I found the forward index hole did not match the hole left open on the forward fuse skin. TRhe door index holes is high by at least a couple of inches compared to the hole in the fuse skin.

Has anyone else run into this problem and if so how did you deal with it?  I spoke to Ken Scott at Van’s who mentioned that this was a first for him. I guess I am just lucky.

Cheers

Les
#40643 – Covered in f/g dust
[quote][b]


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msausen



Joined: 25 Oct 2007
Posts: 559
Location: Appleton, WI USA

PostPosted: Thu May 14, 2009 5:29 pm    Post subject: Question for the door experts Reply with quote

Must be short term memory, I believe I had a similar conversation with him a couple months back.  I just fit the door based on pictures and look along with making sure it had even spacing from the inside.

Michael

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Les Kearney
Sent: Thursday, May 14, 2009 8:38 PM
To: rv10-list(at)matronics.com
Subject: Question for the door experts



Hi

Well today I start on my doors. First I trimmed the door opening to about 1/8” from the scribe lines. Then, as per the plans, I trimmed the door halves and drilled the index holes. Well, the first problem was that the window index holes didn’t align – two were off by ½”. Next I found the forward index hole did not match the hole left open on the forward fuse skin. TRhe door index holes is high by at least a couple of inches compared to the hole in the fuse skin.

Has anyone else run into this problem and if so how did you deal with it? I spoke to Ken Scott at Van’s who mentioned that this was a first for him. I guess I am just lucky.

Cheers

Les
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johngoodman



Joined: 18 Sep 2006
Posts: 530
Location: GA

PostPosted: Fri May 15, 2009 5:27 am    Post subject: Re: Question for the door experts Reply with quote

Les,
I just finished what you are talking about a few days ago. You are right, the window index holes don't line up. I discovered the culprits were the top ones, so I clecoed the bottom ones, pressed the halves together as best I could and drilled new top ones.
As far as the fore and aft index hole tabs, I initially found similar issues, but discovered the aft hole tab is the critical one. Be careful about the TWO holes you can use on the aft tab. It's the lower one. If you cleco it first, the front one will line up. At least it should.
One problem I had was I hadn't done a great job on cutting the canopy opening and some of it needed a little last-minute trimming to get the doors in properly.
If you still have the tabs on, measure the distance between the two factory holes, then measure the distance between the two fuselage holes. They should be the same or very close (allowing for some curve).

When you get to the hinges, don't waste your time cutting 1/8" aluminum shims like I did. Just use a couple of tongue depressors. All you're trying to do is give the hinges some basic alignment and a little wiggle room.
Speaking of the hinges, make SURE you have properly identified each and every piece as Left or Right. My door half ones had no markings and you have to look very close to see the difference.
John


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kearney



Joined: 20 Sep 2008
Posts: 563

PostPosted: Fri May 15, 2009 5:50 am    Post subject: Question for the door experts Reply with quote

Hi Michael

Thanks for the comments.

/Rant on

 I am beginning to question the value of Van’s tech support. On more than one occasion I have gotten the “I’ve never heard of that before” only to find that was not the case. It really ticks me off to vague or non-answers or non answers to specific questions. In the case of the doors, they should a) confirm that is a problem and b) give specific instructions as to how to deal with it. As a first time builder who has very limited local support, I expect to ask a lot of questions that may seem obvious to the master builders at Van’s. I don’t expect to get a condescending attitude!

/Rant off

Cheers

Les



From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of RV Builder (Michael Sausen)
Sent: May-14-09 7:28 PM
To: rv10-list(at)matronics.com
Subject: RE: Question for the door experts


Must be short term memory, I believe I had a similar conversation with him a couple months back. I just fit the door based on pictures and look along with making sure it had even spacing from the inside.

Michael

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Les Kearney
Sent: Thursday, May 14, 2009 8:38 PM
To: rv10-list(at)matronics.com
Subject: Question for the door experts



Hi

Well today I start on my doors. First I trimmed the door opening to about 1/8” from the scribe lines. Then, as per the plans, I trimmed the door halves and drilled the index holes. Well, the first problem was that the window index holes didn’t align – two were off by ½”. Next I found the forward index hole did not match the hole left open on the forward fuse skin. TRhe door index holes is high by at least a couple of inches compared to the hole in the fuse skin.

Has anyone else run into this problem and if so how did you deal with it? I spoke to Ken Scott at Van’s who mentioned that this was a first for him. I guess I am just lucky.

Cheers

Les
#40643 – Covered in f/g dust
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ricksked(at)embarqmail.co
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PostPosted: Fri May 15, 2009 6:08 am    Post subject: Question for the door experts Reply with quote

I called Van's one time...that's all it took for me to realize I was pretty much on my own except for this and VAF forums. If you happen to feel good about yourself one day and think maybe a little too good, give Ken Scott a call...when you hang up you will feel several different emotions, "What an A**hole" was my first emotional response. I had to call one other time when they sent me two "right" parts and Joe took care of it but I had the upper-hand, I didn't have a question for them to "not heard" of before. Joe was very nice and helpful...Maybe it's living with a violin player that ascews ones personality.

Rick Sked
N246RS
Paint
do not archive
---


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Kelly McMullen



Joined: 16 Apr 2008
Posts: 1188
Location: Sun Lakes AZ

PostPosted: Fri May 15, 2009 6:21 am    Post subject: Question for the door experts Reply with quote

Les, it is just that there is so much better support right here. I
know I have yet to call Van's for support.
I suspect if they take a fair number of calls, their memory of
previous calls is poor. What would it cost Van's to have support staff
enter call subjects/answers into computer, so that is short time they
would have some real documentation of where problems exist and how to
fix them. When they take calls on anything from RV3 to RV12, they
probably don't develop much collective memory

On Fri, May 15, 2009 at 6:44 AM, Les Kearney <kearney(at)shaw.ca> wrote:
Quote:

/Rant on

 I am beginning to question the value of Van’s tech support. On more than
one occasion I have gotten the “I’ve never heard of that before” only to
find that was not the case. It really ticks me off to vague or non-answers
or non answers to specific questions. In the case of the doors, they should
a) confirm that is a problem and b) give specific instructions as to how to
deal with it. As a first time builder who has very limited local support, I
expect to ask a lot of questions that may seem obvious to the master
builders at Van’s. I don’t expect to get a condescending attitude!

/Rant off


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Kelly McMullen
A&P/IA, EAA Tech Counselor
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timrvator(at)comcast.net
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PostPosted: Fri May 15, 2009 6:05 pm    Post subject: Question for the door experts Reply with quote

That's a common reaction, and has been for more than a decade.  I was warned about this individual before I bought my first RV  kit (mid 1990s).  I learned to ask for somebody else.  Anybody else.
Quote:
--
Tim Lewis -- HEF (Manassas, VA)
RV-6A N47TD -- 1050 hrs
RV-10 #40059 under construction


Rick Sked wrote: [quote] p { margin: 0; }
I called Van's one time...that's all it took for me to realize I was pretty much on my own except for this and VAF forums. If you happen to feel good about yourself one day and think maybe a little too good, give Ken Scott a call...when you hang up you will feel several different emotions,  "What an A**hole" was my first emotional response. I had to call one other time when they sent me two "right" parts and Joe took care of it but I had the upper-hand, I didn't have a question for them to "not heard" of before. Joe was very nice and helpful...Maybe it's living with a violin player that ascews ones personality.
 
Rick Sked
N246RS
Paint
do not archive
---


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