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ZBAG, a respectful question
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kkinney



Joined: 11 Jan 2006
Posts: 42

PostPosted: Tue Jun 16, 2009 5:03 am    Post subject: ZBAG, a respectful question Reply with quote

My question is directed to anyone who has design questions regarding the 601XL.

What evidence would it take to prove to you the 601XL is free of flutter?

Regards,
Kevin Kinney


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jmaynard



Joined: 27 Feb 2008
Posts: 394
Location: Fairmont, MN (FRM)

PostPosted: Tue Jun 16, 2009 5:22 am    Post subject: ZBAG, a respectful question Reply with quote

On Tue, Jun 16, 2009 at 06:03:50AM -0700, kkinney wrote:
Quote:
My question is directed to anyone who has design questions regarding the
601XL.

What evidence would it take to prove to you the 601XL is free of flutter?

As far as I'm concerned, it's been proven.

That's only one aspect of the design, however. It would take similar studies
of the Zodiac's structure, not just sandbags piled on the wing, but a
complete evaluation of the design from a structural viewpoint, both static
and dynamic, with fully published results, to resolve my concern that
there's a problem somewhere.

Zenair has finally started to do the right thing. They should finish the
job.
--
Jay Maynard, K5ZC, PP-ASEL, CFI-SP http://www.conmicro.com
http://jmaynard.livejournal.com http://www.tronguy.net
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PostPosted: Tue Jun 16, 2009 5:42 am    Post subject: ZBAG, a respectful question Reply with quote

No aircraft made is flutter free. The GVT test show it is a solid design.. KEEP BUILDING Wink

On Tue, Jun 16, 2009 at 9:17 AM, Jay Maynard <jmaynard(at)conmicro.com (jmaynard(at)conmicro.com)> wrote:
[quote]--> Zenith-List message posted by: Jay Maynard <jmaynard(at)conmicro.com (jmaynard(at)conmicro.com)>

On Tue, Jun 16, 2009 at 06:03:50AM -0700, kkinney wrote:
> My question is directed to anyone who has design questions regarding the
> 601XL.
>
> What evidence would it take to prove to you the 601XL is free of flutter?


As far as I'm concerned, it's been proven.

That's only one aspect of the design, however. It would take similar studies
of the Zodiac's structure, not just sandbags piled on the wing, but a
complete evaluation of the design from a structural viewpoint, both static
and dynamic, with fully published results, to resolve my concern that
there's a problem somewhere.

Zenair has finally started to do the right thing. They should finish the
job.
--
Jay Maynard, K5ZC, PP-ASEL, CFI-SP   http://www.conmicro.com
http://jmaynard.livejournal.com       http://www.tronguy.net
Fairmont, MN (KFRM)                        (Yes, that's me!)
AMD Zodiac CH601XLi N55ZC http://www.tronguy.net/N55ZC.shtml


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PostPosted: Tue Jun 16, 2009 7:01 am    Post subject: ZBAG, a respectful question Reply with quote

Hi Kevin,

I believe the XL is free of flutter problems. The German testing
confirms that notion.

Alas, that says exactly nothing about the safety of the XL
design. It merely confirms that aileron flutter is not the cause of
all the fatal events with this unfortunate design.

Paul
XL grounded
do not archive
At 06:03 AM 6/16/2009, you wrote:
Quote:
-> Zenith-List message posted by: "kkinney" <kkinney(at)fuse.net>

My question is directed to anyone who has design questions regarding
the 601XL.

What evidence would it take to prove to you the 601XL is free of flutter?

Regards,
Kevin Kinney


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PostPosted: Tue Jun 16, 2009 7:10 am    Post subject: ZBAG, a respectful question Reply with quote

No aircraft, ever, none... Wow! Kinda puts all those idiot engineers in their place. Glad we're going to solve the potential by ignoring it. Thanks Ernie.
[quote] ---


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jmaynard



Joined: 27 Feb 2008
Posts: 394
Location: Fairmont, MN (FRM)

PostPosted: Tue Jun 16, 2009 7:34 am    Post subject: ZBAG, a respectful question Reply with quote

On Tue, Jun 16, 2009 at 07:58:15AM -0700, Paul Mulwitz wrote:
Quote:
I believe the XL is free of flutter problems. The German testing confirms
that notion.

Alas, that says exactly nothing about the safety of the XL design.

I disagree: saying that the aircraft is not susceptible to aileron flutter
with tension on the cables is a significant statement about its safety. It
just doesn't say *everything* that needs to be said about it.

Quote:
It merely confirms that aileron flutter is not the cause of all the fatal
events with this unfortunate design.

That's a little strong. The design is, overall, quite sound. That there may
be an unrevealed flaw (the jury is very much still out on that one) does not
mean that it's "unfortunate".
--
Jay Maynard, K5ZC, PP-ASEL, CFI-SP http://www.conmicro.com
http://jmaynard.livejournal.com http://www.tronguy.net
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PostPosted: Tue Jun 16, 2009 8:43 am    Post subject: ZBAG, a respectful question Reply with quote

I used to work for Canadair, back in the days when they were building the
F86 and the Argus subhunter.
They used the sandbag technique for load testing. Should they have gone
further?
Dave Austin 601HDS - 912


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Joined: 27 Feb 2008
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PostPosted: Tue Jun 16, 2009 9:44 am    Post subject: ZBAG, a respectful question Reply with quote

On Tue, Jun 16, 2009 at 12:39:51PM -0400, Dave Austin wrote:
Quote:
I used to work for Canadair, back in the days when they were building the
F86 and the Argus subhunter.
They used the sandbag technique for load testing. Should they have gone
further?

In those days, they didn't have the advanced numerical analysis tools
available to aeronautical engineers now. They also tested to destruction.
Zenair has, to the best of my knowledge (which may be incorrect), done
neither until the GVT-supported flutter analysis.
--
Jay Maynard, K5ZC, PP-ASEL, CFI-SP http://www.conmicro.com
http://jmaynard.livejournal.com http://www.tronguy.net
Fairmont, MN (KFRM) (Yes, that's me!)
AMD Zodiac CH601XLi N55ZC http://www.tronguy.net/N55ZC.shtml


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PostPosted: Tue Jun 16, 2009 10:11 am    Post subject: ZBAG, a respectful question Reply with quote

Dave
sorry i hurt your feelings. 
Even the NTSB said something like flutter mitigation, not flutter free. If it was the keep build comment that hurt your feelings, I think it is the right thing to do it is not ignoring anything


E.

On Tue, Jun 16, 2009 at 11:09 AM, Dave <d.goddard(at)ns.sympatico.ca (d.goddard(at)ns.sympatico.ca)> wrote:
[quote] No aircraft, ever, none... Wow! Kinda puts all those idiot engineers in their place. Glad we're going to solve the potential by ignoring it. Thanks Ernie.
[quote] ---


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William Dominguez



Joined: 09 Apr 2008
Posts: 118

PostPosted: Tue Jun 16, 2009 10:51 am    Post subject: ZBAG, a respectful question Reply with quote

What evidence would it take to prove to you the 601XL is free of flutter?

For me the most important thing is not to find evidence that the Zodiac is flutter free or flutter prone. The most important thing is to find a solution that will avoid this type of accident in the future. The evidence will be in the record, when this type of accident rate have come down to normal level compared to similar designs, that will be evidence that the problem was resolved. If they keep happening at same or higher rate, it will be evidence that we still have a problem.

Having said that, I don't accept that the plane is a dangerous one. If my plane would be ready today I would fly it. The structural failure rate for the XL is less than 2 percent of the fleet. Higher than other similar designs but not high enough to be considered dangerous. After all, most pilot flying XLs today have a higher risk of getting a stroke or a heart attack than getting a wing folded during flight. Of course, this is assuming that they fly as intended.

William Dominguez
Zodiac 601XL Plans
Miami Florida
http://www.geocities.com/bill_dom

--- On Tue, 6/16/09, kkinney <kkinney(at)fuse.net> wrote:
Quote:

From: kkinney <kkinney(at)fuse.net>
Subject: Zenith-List: ZBAG, a respectful question
To: zenith-list(at)matronics.com
Date: Tuesday, June 16, 2009, 9:03 AM

--> Zenith-List message posted by: "kkinney" <[url=/mc/compose?to=kkinney(at)fuse.net]kkinney(at)fuse.net[/url]>

My question is directed to anyone who has design questions regarding the 601XL.

What evidence would it take to prove to you the 601XL is free of flutter?

Regards,
Kevin Kinney


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PostPosted: Tue Jun 16, 2009 12:22 pm    Post subject: ZBAG, a respectful question Reply with quote

Not to worry, feelings intact. I just find absolute declarations of a defect or the lack thereof are not helpful. I have never experienced flutter in anything so the absolute declaration of no aircraft being free to be a little odd. I suppose it could happen, but then there's be all that s**t to clean up.
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PostPosted: Tue Jun 16, 2009 12:50 pm    Post subject: ZBAG, a respectful question Reply with quote

Dave,Sorry that you do like absolute declarations. I have not been on a bridge that has fallen down but I know ALL bridges will.
E

On Tue, Jun 16, 2009 at 3:58 PM, Dave <d.goddard(at)ns.sympatico.ca (d.goddard(at)ns.sympatico.ca)> wrote:
[quote] Not to worry, feelings intact. I just find absolute declarations of a defect or the lack thereof are not helpful. I have never experienced flutter in anything so the absolute declaration of no aircraft being free to be a little odd. I suppose it could happen, but then there's be all that s**t to clean up.
[quote] ---


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PostPosted: Tue Jun 16, 2009 1:12 pm    Post subject: ZBAG, a respectful question Reply with quote

Different perceptions I suppose. I expect it may be possible for any single one to fall, I would expect that most are actually retired and dismantled first. So an absolute declaration that they all in fact will, appears to be mistaken.

[quote] ---


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PostPosted: Tue Jun 16, 2009 1:25 pm    Post subject: ZBAG, a respectful question Reply with quote

Dave,

I think all Suspension bridges have a flutter in them under the right wind loads, maybe the civil engineers in the crowd will know better, there is this case.
http://en.wikipedia.org/wiki/Tacoma_Narrows_Bridge


e

On Tue, Jun 16, 2009 at 5:11 PM, Dave <d.goddard(at)ns.sympatico.ca (d.goddard(at)ns.sympatico.ca)> wrote:
[quote] Different perceptions I suppose. I expect it may be possible for any single one to fall, I would expect that most are actually retired and dismantled first. So an absolute declaration that they all in fact will, appears to be mistaken.
 
[quote] ---


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PostPosted: Tue Jun 16, 2009 1:38 pm    Post subject: ZBAG, a respectful question Reply with quote

Sorrywrong link
[url=http://en.wikipedia.org/wiki/Tacoma_Narrows_Bridge_(1940)]http://en.wikipedia.org/wiki/Tacoma_Narrows_Bridge_(1940)[/url]
e

On Tue, Jun 16, 2009 at 5:24 PM, ernie <ernieth(at)gmail.com (ernieth(at)gmail.com)> wrote:
[quote]Dave,

I think all Suspension bridges have a flutter in them under the right wind loads, maybe the civil engineers in the crowd will know better, there is this case.
http://en.wikipedia.org/wiki/Tacoma_Narrows_Bridge


e


On Tue, Jun 16, 2009 at 5:11 PM, Dave <d.goddard(at)ns.sympatico.ca (d.goddard(at)ns.sympatico.ca)> wrote:
[quote] Different perceptions I suppose. I expect it may be possible for any single one to fall, I would expect that most are actually retired and dismantled first. So an absolute declaration that they all in fact will, appears to be mistaken.
 
[quote] ---


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PostPosted: Tue Jun 16, 2009 3:09 pm    Post subject: ZBAG, a respectful question Reply with quote

On Tuesday 16 June 2009 16:24, ernie wrote:
Quote:
Dave,
I think all Suspension bridges have a flutter in them under the right wind
loads, maybe the civil engineers in the crowd will know better, there
is this case.
http://en.wikipedia.org/wiki/Tacoma_Narrows_Bridge

I'm not a civil engineer, but I was trained as a physicist. The Tacoma Narrows
Bridge collapse was drilled into us as an example of physical resonance. I
don't think you can get flutter without having resonance, be it in a bridge,
or whatever.

The resonance needs a sharp peak at some frequency to get a good oscillation
going. Without the resonance and sharp peak, no oscillation.

I believe I was told that it is possible to minimize the potential for
resonance at the design level, and test for it with a process similar to
ground vibration testing. As far as I know, there are indeed suspension
bridges which do not oscillate, and do not have flutter.

The ground vibration testing performed on the 601XL would indicate the
aircraft wings do not have a resonance point with a significant peak. Thus,
for most practical purposes, it is extremely unlikely flutter will develop. I
think most aircraft designers and structrual dynamicists would probably take
that position.

This is not to say that there either is, or is not, some other design problem.
I personally am comfortable that the aircraft is reasonably well designed,
and have every intention of flying it when completed. Whether someone else
feels comfortable with flying their 601XL seems to me to be a personal
decision.
==============================================
You can check on my aircraft construction
progress at: http://www.mykitlog.com/santaigo
=================================================
Jim B. Belcher
BS, MS Physics, math, Computer Science
A&P/IA
Instrument Rated Pilot
General Radio Telephone Certificate
Retired Aerospace Technical Manager
=================================================


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PostPosted: Tue Jun 16, 2009 3:40 pm    Post subject: ZBAG, a respectful question Reply with quote

Thank you Jim.

I think I am being misunderstood. Remember  my first post "The GVT test show it is a solid design.. KEEP BUILDING Wink."


Every structure has a resonance frequency. Flutter that I am talking about does not have to be destructive, and may be out of the normal operating range. Even with extra Damping will also take a number of oscillation to damping out. 


http://en.wikipedia.org/wiki/Aeroelasticity#Flutter   At its mildest this can appear as a "buzz


Sorry I even started typing on this list.


E

On Tue, Jun 16, 2009 at 7:11 PM, Jim Belcher <z601(at)anemicaardvark.com (z601(at)anemicaardvark.com)> wrote:
[quote] --> Zenith-List message posted by: Jim Belcher <z601(at)anemicaardvark.com (z601(at)anemicaardvark.com)>

On Tuesday 16 June 2009 16:24, ernie wrote:
> Dave,
> I think all Suspension bridges have a flutter in them under the right wind
> loads, maybe the civil engineers in the crowd will know better, there
> is this case.
> http://en.wikipedia.org/wiki/Tacoma_Narrows_Bridge


I'm not a civil engineer, but I was trained as a physicist. The Tacoma Narrows
Bridge collapse was drilled into us as an example of physical resonance. I
don't think you can  get flutter without having resonance, be it in a bridge,
or whatever.

The resonance needs a sharp peak at some frequency to get a good oscillation
going. Without the resonance and sharp peak, no oscillation.

I believe I was told that it is possible to minimize the potential for
resonance at the design level, and test for it with a process similar to
ground vibration testing. As far as I know, there are indeed suspension
bridges which do not oscillate, and do not have flutter.

The ground vibration testing performed on the 601XL would indicate the
aircraft wings do not have a resonance point with a significant peak. Thus,
for most practical purposes, it is extremely unlikely flutter will develop. I
think most aircraft designers and structrual dynamicists would probably take
that position.

This is not to say that there either is, or is not, some other design problem.
I personally am comfortable that the aircraft is reasonably well designed,
and have every intention of flying it when completed. Whether someone else
feels comfortable with flying their 601XL seems to me to be a personal
decision.
=====================
  You can check on my aircraft construction
progress at: http://www.mykitlog.com/santaigo
========================
              Jim B. Belcher
   BS, MS Physics, math, Computer Science
                 A&P/IA
          Instrument Rated Pilot
    General Radio Telephone Certificate
    Retired Aerospace Technical Manager
========================


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PostPosted: Tue Jun 16, 2009 4:06 pm    Post subject: ZBAG, a respectful question Reply with quote

Ernie, don't be sorry and please don't stop participating. Different people, different perceptions and ideas. In most places where exchange can take place it's a good thing. My response to you was not meant as a challenge, just wanted to point out that and "all planes" statement was perhaps beyond the scope of acceptable known facts. I also feel it is likely that "every structure" may not have a resonant frequency. I don't claim to know this, it simply seems unlikely.


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PostPosted: Tue Jun 16, 2009 5:35 pm    Post subject: ZBAG, a respectful question Reply with quote

Ok,Maybe not every structure, but with the GVT testing the 601 designs natural resonant frequency has been found to be dampened and not going to cause issues in a normal operating environment.
E  

On Tue, Jun 16, 2009 at 8:06 PM, Dave <d.goddard(at)ns.sympatico.ca (d.goddard(at)ns.sympatico.ca)> wrote:
[quote] Ernie, don't be sorry and please don't stop participating. Different people, different perceptions and ideas. In most places where exchange can take place it's a good thing. My response to you was not meant as a challenge, just wanted to point out that and "all planes" statement was perhaps beyond the scope of acceptable known facts. I also feel it is likely that "every structure" may not have a resonant frequency. I don't claim to know this, it simply seems unlikely.
 
 
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PostPosted: Tue Jun 16, 2009 7:17 pm    Post subject: ZBAG, a respectful question Reply with quote

Off Topic.

Nope. That's why suspension bridges have the steel gratings down the
center. The gratings kill the lift that would be generated in high
wind conditions. The first Tacoma Narrows bridge had a solid road bed
with no gratings. It was also designed too thin and flexible.
Engineers learned a lot from the mistakes made at Tacoma Narrows.
Modern suspension bridges absolutely will not react like the first
Tacoma Narrows bridge did, even under the strongest winds.

On Jun 16, 2009, at 5:24 PM, ernie wrote:

Quote:
Dave,

I think all Suspension bridges have a flutter in them under the
right wind loads, maybe the civil engineers in the crowd will know
better, there is this case.
http://en.wikipedia.org/wiki/Tacoma_Narrows_Bridge


--
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N61BM, CH 601 XL,
RAM Subaru, Stratus redrive.
do not archive.


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