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Fuel tank leak testing

 
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AirMike



Joined: 27 Feb 2007
Posts: 514
Location: Nevada

PostPosted: Tue Jun 23, 2009 6:49 pm    Post subject: Fuel tank leak testing Reply with quote

Getting a bit crazy - worrying about fuel tank leaks. Anyways, I bought the Vans fuel tank test kit. The kit is fine, but it is hard to find a leak-proof balloon. All the balloons seem to sag after a bit causing you to worry if it is leaking or not. you really need to use a mylar balloon and helium.

Anyway, I have the wings temporarily mounted with hardware store bolts, so I took the bull by the horns today and filled one tank with auto gas. This should provide definitive evidence of any leak. Figure that I will drain it and place the fuel in the other tank to test it.

PS: Does anyone know of a fuel dye that will not mess up my fuel system when I put it in my Toyota SUV???


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Kelly McMullen



Joined: 16 Apr 2008
Posts: 1188
Location: Sun Lakes AZ

PostPosted: Tue Jun 23, 2009 7:25 pm    Post subject: Fuel tank leak testing Reply with quote

Marvel Mystery Oil will give it a red tint.

On Tue, Jun 23, 2009 at 7:49 PM, AirMike <Mikeabel(at)pacbell.net (Mikeabel(at)pacbell.net)> wrote:
[quote]

PS: Does anyone know of a fuel dye that will not mess up my fuel system when I put it in my Toyota SUV???

--------
OSH '08 or Bust (busted) be there someday
Q/B Kit -  FWF end game




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jesse(at)saintaviation.co
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PostPosted: Wed Jun 24, 2009 2:36 am    Post subject: Fuel tank leak testing Reply with quote

This might help find obvious leaks in the bottom of the tanks and maybe the back bulkhead, but probably not in the top of the tank. The ballon test gives a little pressure to simulate flying.
Do not archive.

Jesse SaintSaint Aviation
jesse(at)saintaviation.com (jesse(at)saintaviation.com)
352-427-0285
Sent from my iPhone
On Jun 23, 2009, at 11:24 PM, Kelly McMullen <apilot2(at)gmail.com (apilot2(at)gmail.com)> wrote:

[quote]Marvel Mystery Oil will give it a red tint.

On Tue, Jun 23, 2009 at 7:49 PM, AirMike <[url=mailto:Mikeabel(at)pacbell.net]Mikeabel(at)pacbell.net (Mikeabel(at)pacbell.net)[/url]> wrote:
Quote:


PS: Does anyone know of a fuel dye that will not mess up my fuel system when I put it in my Toyota SUV???

--------
OSH '08 or Bust (busted) be there someday
Q/B Kit - FWF end game




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Ron B.



Joined: 17 Feb 2009
Posts: 103
Location: Nova Scotia

PostPosted: Wed Jun 24, 2009 12:52 pm    Post subject: Re: Fuel tank leak testing Reply with quote

Just tested with 100LL two days ago. I had already air tested them when I completed them , but wanted to test them with fuel before painting them. So far so good.
I mounted a tubing on the vent line and bent it upward a couple inches. As the fuel temperature rose the fuel level also rose. When fuel came out the raised vent, I would assume this would be a true test. Most of the air should be out and tank full of fuel. We had the tanks on saw horses and level.
Ron


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