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Contactor question

 
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rv(at)thelefflers.com
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PostPosted: Fri Jul 10, 2009 1:00 pm    Post subject: Contactor question Reply with quote

I'm currently planning a VP-200 Config 4 implementation in my RV-10 (similar in concept to Z-14).

I'm at the stage where I need to install any required conduit, so I started some high level physical power wire planning.

If I keep the battery and x-tie contactors in the rear with the batteries, it appears that I have to run 13 wires from the firewall back to the batteries, whereas if I locate the battery and x-tie contactors up front, only 5 wires will need to be run to the batteries.

This appears to be a no-brainer decision to minimize the amount of wire to be installed. Are there any issues with not having these contactors co-located with the batteries (assuming appropriate wire gauges are used)?

I would be interested in talking with any RV-10 builders that are considering a Config 4 implementation, as well as those that initially thought about a Config 4 then switched to another config.

thanks,

bob
[quote][b]


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nuckolls.bob(at)aeroelect
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PostPosted: Fri Jul 10, 2009 7:07 pm    Post subject: Contactor question Reply with quote

At 04:01 PM 7/10/2009, you wrote:
Quote:
I'm currently planning a VP-200 Config 4 implementation in my RV-10
(similar in concept to Z-14).

I'm at the stage where I need to install any required conduit, so I
started some high level physical power wire planning.

If I keep the battery and x-tie contactors in the rear with the
batteries, it appears that I have to run 13 wires from the firewall
back to the batteries, whereas if I locate the battery and x-tie
contactors up front, only 5 wires will need to be run to the batteries.

For Z-14 with rear mounted batteries consider
mounting the contactors aft and the crossfeed
contactor on the forward side of the firewall.
This provides a good power distribution location
for fat wires forward of the firewall.

If batteries are aft, then you have two fat wires
coming forward. Batteries are grounded locally.

http://aeroelectric.com/Pictures/Batteries/Battery_Install_OBrien_1.jpg
http://aeroelectric.com/Pictures/Batteries/Battery_Install_OBrien_2.jpg
http://aeroelectric.com/Pictures/Batteries/Battery_Install_OBrien_3.jpg

This leaves two contactor wires plus what ever
wires come forward off the battery busses.
Bob . . .

---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
---------------------------------------


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rv(at)thelefflers.com
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PostPosted: Sat Jul 11, 2009 2:54 am    Post subject: Contactor question Reply with quote

Bob,

Thanks for the response, but I was asking a different question. Since I
wasn't clear, let me restate the question in a different way. I was looking
for feedback as to if there are any issues that would require the contactors
to be in close physical proximity to the batteries.

Vertical Power's Config 4 has a similar design concept as your Z-14, but is
different due to the utilization of VP's dual control units. The following
link is a schematic: http://www.verticalpower.com/docs/VP_Config_4.pdf I
wasn't asking how to run fatwires for Z-14.

Thanks,

bob

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nuckolls.bob(at)aeroelect
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PostPosted: Sat Jul 11, 2009 6:08 am    Post subject: Contactor question Reply with quote

At 05:56 AM 7/11/2009, you wrote:
Quote:


Bob,

Thanks for the response, but I was asking a different question. Since I
wasn't clear, let me restate the question in a different way. I was looking
for feedback as to if there are any issues that would require the contactors
to be in close physical proximity to the batteries.

For the battery contactors, yes. The legacy responsbility
for battery contactors is to provide pilot control of battery
energy as close as practical to each battery. All of the Z-figures
should have a (*) notation on the battery (+) leadwire that goes
to the contactor. This symbol suggests "make this wire a short
as practical".

The idea is that shutting off the battery contactors makes the
airplane max-cold with respect to high energy sources. The feeding
of "endurance busses" through 20A fuses directly from the battery
is not in concert with legacy design rules . . . but probably doesn't
present a serious issue.
Quote:
Vertical Power's Config 4 has a similar design concept as your Z-14, but is
different due to the utilization of VP's dual control units. The following
link is a schematic: http://www.verticalpower.com/docs/VP_Config_4.pdf I
wasn't asking how to run fatwires for Z-14.

. . . and it doesn't matter if it was Z-14 or Config 4 as depicted.
Recommendations for contactor locations are the same. With no battery
busses, your wire count to the tail is 2-fat, 4-skinny. I can see where
your confusion came from. His schematic ties alternators and bus feeds
to the battery contactors. For rear mounted batteries it should be revised
to move the ship's fat wire feeds to the OTHER ends of the 4AWG wires
tied to the cross-feed condtactor on the firewall.

Bob . . .

---------------------------------------
( . . . a long habit of not thinking )
( a thing wrong, gives it a superficial )
( appearance of being right . . . )
( )
( -Thomas Paine 1776- )
---------------------------------------


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