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uk 601 xl aircraft cleared for flight
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GBzodiflyer



Joined: 22 Apr 2008
Posts: 7

PostPosted: Wed Aug 26, 2009 12:54 pm    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

601 XL AIRCRAFT ARE CLEARED FOR FLIGHT IN THE UK WITH THE FOLLOWING MODIFICATIONS INCLUDED-
1, Aileron mass balance system.
2, Vertical stiffening of the carry through spar.
3, modified and less sensitive elevator trim modification.
4, Temporary max 0 fuel weight 494 kg until Canadian static load tests are known.

Very Happy


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PostPosted: Wed Aug 26, 2009 1:11 pm    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

On Wednesday 26 August 2009 15:54, GBzodiflyer wrote:
Quote:


601 XL AIRCRAFT ARE CLEARED FOR FLIGHT IN THE UK WITH THE FOLLOWING
MODIFICATIONS INCLUDED- 1, Aileron mass balance system.
2, Vertical stiffening of the carry through spar.
3, modified and less sensitive elevator trim modification.
4, Temporary max 0 fuel weight 494 kg until Canadian static load tests are
known.
On the one hand, I'm happy that there is a path that will unground 601XLs in

the UK.

On the other, I have the uncomfortable feeling that this may be a little like
trying to swat flying insects: it may not hit the actual problem(s), if any.
We still do not appear to have a firm definition of the actual problem(s).
==============================================
You can check on my aircraft construction
progress at: http://www.mykitlog.com/santaigo
=================================================
Jim B. Belcher
BS, MS Physics, math, Computer Science
A&P/IA
Instrument Rated Pilot
General Radio Telephone Certificate
Retired Aerospace Technical Manager
=================================================


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LHusky



Joined: 19 Jun 2008
Posts: 86
Location: Madras, Oregon

PostPosted: Wed Aug 26, 2009 1:13 pm    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

Anybody got their hands on these modifications yet?

Larry Husky
Madras, Oregon

In a message dated 8/26/2009 1:56:37 P.M. Pacific Daylight Time, thehighflyer(at)aol.com writes:
Quote:
--> Zenith601-List message posted by: "GBzodiflyer" <thehighflyer(at)aol.com>

601 XL AIRCRAFT ARE CLEARED FOR FLIGHT IN THE UK WITH THE FOLLOWING MODIFICATIONS INCLUDED-
1, Aileron mass balance system.
2, Vertical stiffening of the carry through spar.
3, modified and less sensitive elevator trim modification.
4, Temporary max 0 fuel weight 494 kg until Canadian static load tests are known.
Very Happy


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countzero



Joined: 25 Oct 2007
Posts: 25

PostPosted: Wed Aug 26, 2009 1:28 pm    Post subject: Re: uk 601 xl aircraft cleared for flight Reply with quote

That is great news. Will there be an XL flying to the Sywell Revival rally?

GBzodiflyer wrote:
601 XL AIRCRAFT ARE CLEARED FOR FLIGHT IN THE UK WITH THE FOLLOWING MODIFICATIONS INCLUDED-
1, Aileron mass balance system.
2, Vertical stiffening of the carry through spar.
3, modified and less sensitive elevator trim modification.
4, Temporary max 0 fuel weight 494 kg until Canadian static load tests are known.

Very Happy


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Gig Giacona



Joined: 10 Jan 2006
Posts: 1416
Location: El Dorado Arkansas USA

PostPosted: Wed Aug 26, 2009 1:40 pm    Post subject: Re: uk 601 xl aircraft cleared for flight Reply with quote

Ready, Fire, Aim.

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PostPosted: Wed Aug 26, 2009 1:48 pm    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

Hi Jim,

While I believe you are correct, I am afraid this is as good as it
will get. The FAA apparently has decided there really is no problem
with the XL, so we can expect nothing more from them. Chris has
promised release of the design changes when the situation in Europe
reached a conclusion, so I guess we can now get the drawings.

I just wrote an email to Sebastian asking for the drawings. When I
get them, I will probably implement some or all of the changes on my
XL and proceed into flight test. My position since the NTSB letter
was released was that my plane would be grounded until their primary
complaints were resolved - aileron mass balance and a control
improvement to eliminate the response problem.

Paul
XL awaiting design changes
At 02:11 PM 8/26/2009, you wrote:
Quote:
On the one hand, I'm happy that there is a path that will unground 601XLs in
the UK.

On the other, I have the uncomfortable feeling that this may be a little like
trying to swat flying insects: it may not hit the actual problem(s), if any.
We still do not appear to have a firm definition of the actual problem(s).


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jaybannist(at)cs.com
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PostPosted: Wed Aug 26, 2009 1:53 pm    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

This is like - A guy comes into the hospital with a sore leg, lacerations and blurry vision. Going only by what other people have told him was wrong, they set and cast his broken leg, clean, suture and bandage his lacerations and remove the cataracts and insert new lenses. Only his leg wasn't broken, it was just sprained. His lacerations needed only band-aids. He didn't have cataracts, and simply needed corrective glasses. The guy goes home satisfied, but later dies of undiagnosed cancer. Is this analogous ?

Jay Bannister
Do not archive





--


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PostPosted: Wed Aug 26, 2009 2:17 pm    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

Paul,

The control response "problem", given the posts I've seen, resides in the hand on the stick. This is a kabuki dance.

Karl
[quote] ---


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PostPosted: Wed Aug 26, 2009 2:19 pm    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

Agree
[quote] ---


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PostPosted: Wed Aug 26, 2009 2:20 pm    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

On Wednesday 26 August 2009 16:53, jaybannist(at)cs.com wrote:
Quote:
This is like - A guy comes into the hospital with a sore leg, lacerations
and blurry vision.? Going only by what other people have told him was
wrong, they set and cast his broken leg, clean, suture and bandage his
lacerations and remove the cataracts and insert new lenses.? Only his leg
wasn't broken, it was just sprained.? His lacerations needed only
band-aids.? He didn't have cataracts, and simply needed corrective glasses.
The guy goes home satisfied, but later dies of undiagnosed cancer.? Is
this analogous ?

..or possibly, by making to corrections to things which may not have been
wrong in the first place, one of the corrections causes new problems.

We really really need to do something to appease people, even if it is wrong.
--
=============================================
Do not archive.
=============================================
Jim B Belcher
BS, MS Physics, Math, Computer Science
A&P/IA
Retired aerospace technical manager
=============================================


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PostPosted: Wed Aug 26, 2009 3:42 pm    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

Exactly.

But, I think this is really the next best thing to finding out the airplane is bulletproof, no matter what the pilot does to it in flight or in the hangar. (Not in THIS lifetime!)

We in the US of A have the luxury of implementing some, none, or all of the recommended "fixes" in our E-AB Zodies.

If the spar stiffening results in a G or two of extra margin, I'll consider that one. Beyond that, who knows? My personal preference is not to monkey with the control system, but just maintain cable tensions.

Well, they had to come up with SOMETHING, whether or not a real need was ever proven. It could've been a lot worse.

Rick Lindstrom
N42KP

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PostPosted: Wed Aug 26, 2009 7:07 pm    Post subject: uk 601 xl aircraft cleared for flight Reply with quote



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mirko



Joined: 12 Jul 2008
Posts: 2

PostPosted: Thu Aug 27, 2009 4:38 am    Post subject: Re: uk 601 xl aircraft cleared for flight Reply with quote

Does anyone know/seen the actual UK tests results? Would be great to hear what they had to say. I suppose the UK-boys would have some sort of agreement with Chris.H to keep certain information confidential.

Regards,
Mirko


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Gig Giacona



Joined: 10 Jan 2006
Posts: 1416
Location: El Dorado Arkansas USA

PostPosted: Thu Aug 27, 2009 5:45 am    Post subject: Re: uk 601 xl aircraft cleared for flight Reply with quote

psm(at)att.net wrote:
Hi Jim,

While I believe you are correct, I am afraid this is as good as it
will get. The FAA apparently has decided there really is no problem
with the XL, so we can expect nothing more from them.


What makes yo say that? Let's look at some quotes from the FAA response to the NTSB letter.

"If the special review team finds an inherent design issue, the FAA will take appropriate action based on those findings."

"If the special review team finds any inherent deficiencies, the FAA will decide on an appropriate an appropriate course of action."

They make those statements or words to the same effect no less than 6 times in the letter.


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601XL Under Construction
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Pete54



Joined: 27 Aug 2009
Posts: 19
Location: Scotland

PostPosted: Thu Aug 27, 2009 8:45 am    Post subject: Re: uk 601 xl aircraft cleared for flight Reply with quote

I own a 2 year old XL which has been grounded by the LAA / CAA action in the UK.

My understanding of the test results is that with no aileron tension and the balance weights fitted there was no tendency to flutter. Pretty much as expected as the German trials suggested there was the potential for flutter with less than 5 lbs force. (the test aircraft was instrumented to detect movement).

The centre section modifications are I would guess an area of some 'difference' between the LAA and CH. The LAA analysis used a 'pin jointed' approach of load transmission between the wing spar and the centre section. This is unlikely due to the clamping force of the wing bolts - but it is a very conservative approach. Not surprisingly it results in the need for strengthening....

If anyone has any details on the Canadian testing I would be interested to get any details.


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PostPosted: Thu Aug 27, 2009 9:17 am    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

In other words, the basis for the flutter testing was not following maintenance procedures which specify cable tensioning!

Karl
[quote] ---


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PostPosted: Thu Aug 27, 2009 9:23 am    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

A long time ago the tails began falling off the v-tailed Bonanza and Beech and many owners with a hell of a lot more invested then we have wanted to pretend it wasn't an issue. But of course it was, and after several more deaths an edumacated guess was made that the design was flawed, a fix was prescribed and everyone (well, almost everyone) lived happily ever after. I hope this will be the case here.

Terry Turnquist
601 XL- Plans

--- On Thu, 8/27/09, Gig Giacona <wrgiacona(at)gmail.com> wrote:
[quote]
From: Gig Giacona <wrgiacona(at)gmail.com>
Subject: Zenith601-List: Re: uk 601 xl aircraft cleared for flight
To: zenith601-list(at)matronics.com
Date: Thursday, August 27, 2009, 8:45 AM

--> Zenith601-List message posted by: "Gig Giacona" <[url=/mc/compose?to=wrgiacona(at)gmail.com]wrgiacona(at)gmail.com[/url]>
psm(at)att.net wrote:
Quote:
Hi Jim,

While I believe you are correct, I am afraid this is as good as it
will get. The FAA apparently has decided there really is no problem
with the XL, so we can expect nothing more from them.


What makes yo say that? Let's look at some quotes from the FAA response to the NTSB letter.

"If the special review team finds an inherent design issue, the FAA will take appropriate action based on those findings."

"If the special review team finds any inherent deficiencies, the FAA will decide on an appropriate an appropriate course of action."

They make those statements or words to the same effect no less than 6 times in the letter.

--------
W.R. &quot;Gig&quot; Giacona
601XL Under Construction
See my progress at www.peoamerica.net/N601WR


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= -->
start: 0000-00-00 end: 0000-00-00 [quote][b]


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PostPosted: Thu Aug 27, 2009 10:15 am    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

Terry Turnquist wrote:


A long time ago the tails began falling off the v-tailed Bonanza and Beech and many owners with a hell of a lot more invested then we have wanted to pretend it wasn't an issue. But of course it was, and after several more deaths an edumacated guess was made that the design was flawed, a fix was prescribed and everyone (well, almost everyone) lived happily ever after. I hope this will be the case here.


Terry,

If you followed the Bonanza, you would know that saying "the tails began falling off the v-tailed Bonanza" is very misleading. Yes, there were failures, but in ALL cases, the airplanes were in extremely turbulent air. Most were in thunderstorm-related turbulence, but one was caught in the wing-tip vortex of an airliner. The V tails weren't just "falling off". They were being ripped off. The only design "flaw" was that they were not designed to fly into thunder storms. Since the "fix", V-tailed Bonanza drivers that fly into thunderstorms now lose their wings first.

Jay Bannister
Do not archive



[quote][b]


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jmaynard



Joined: 27 Feb 2008
Posts: 394
Location: Fairmont, MN (FRM)

PostPosted: Thu Aug 27, 2009 10:44 am    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

On Thu, Aug 27, 2009 at 01:54:48PM -0400, jaybannist(at)cs.com wrote:
Quote:
If you followed the Bonanza, you would know that saying "the tails began
falling off the v-tailed Bonanza"? is very misleading.? Yes, there were
failures, but in ALL cases, the airplanes were in extremely turbulent air.
Most were in thunderstorm-related turbulence, but one was caught in the
wing-tip vortex of an airliner.? The V tails weren't just "falling off".?
They were being ripped off.? The only design "flaw" was that they were not
designed to fly into thunder storms.? Since the "fix", V-tailed Bonanza
drivers that fly into thunderstorms now lose their wings first.

Quite so. OTOH, the fix did one thing more: it restored the reputation of
the airplane. That's why I expect a fix to be developed and made available
(and, likely, required for SLSA Zodiacs).
--
Jay Maynard, K5ZC, PP-ASEL, CFI-SP http://www.conmicro.com
http://jmaynard.livejournal.com http://www.tronguy.net
Fairmont, MN (KFRM) (Yes, that's me!)
AMD Zodiac CH601XLi N55ZC http://www.tronguy.net/N55ZC.shtml


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PostPosted: Thu Aug 27, 2009 10:47 am    Post subject: uk 601 xl aircraft cleared for flight Reply with quote

Hi Guys,

Let me add my own version of the Bonanza story (yes, I lived through
all that . . .)

The story I kept hearing for a decade or so of in-flight breakups of
V-tail Bonanzas was it was all because of poor pilots who lost
control of the planes, got going too fast (it was very slick) and
proceeded to pull up too hard and pull the tail off. It was said
often that these guys just weren't up to flying a high performance
plane like a Bonanza. Of course, none of them were around to defend
themselves from this slander.

Paul
XL awaiting engineering changes.

At 10:54 AM 8/27/2009, you wrote:

Quote:
Terry Turnquist wrote:

A long time ago the tails began falling off the v-tailed Bonanza and
Beech and many owners with a hell of a lot more invested then we
have wanted to pretend it wasn't an issue. But of course it was,
and after several more deaths an edumacated guess was made that the
design was flawed, a fix was prescribed and everyone (well, almost
everyone) lived happily ever after. I hope this will be the case here.
Terry,

If you followed the Bonanza, you would know that saying "the tails
began falling off the v-tailed Bonanza" is very misleading. Yes,
there were failures, but in ALL cases, the airplanes were in
extremely turbulent air. Most were in thunderstorm-related
turbulence, but one was caught in the wing-tip vortex of an
airliner. The V tails weren't just "falling off". They were being
ripped off. The only design "flaw" was that they were not designed
to fly into thunder storms. Since the "fix", V-tailed Bonanza
drivers that fly into thunderstorms now lose their wings first.

Jay Bannister
Do not archive


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