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Fuel Contamination

 
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Guy Buchanan



Joined: 16 Jul 2006
Posts: 1204
Location: Ramona, CA

PostPosted: Thu Oct 01, 2009 8:51 am    Post subject: Fuel Contamination Reply with quote

All,
I don't want to start the fuel controversy going, but have a
specific question regarding contamination. My friend has a IV he's
trying to get running. He's using auto fuel, presumably with alcohol,
(CA,) in Kreemed tanks. He has two of the clear filters, one for each
wing tank, and one more metal cased filter downstream of the fuel pump.
The problem is that the fuel is coming out of his wing tanks
piss yellow and seems to be plating the filters with some kind of
invisible residue, rendering them impassable. As we haven't done much
flying yet we haven't seen the plating in the carbs or intake
manifolds yet, however I expect to. One more symptom is that very
small flecks of rsome ed/brown substance is coming out of one of the tanks.
My suspicion is that someone at some time left fuel in the
tank and it dried and varnished the bottom of the tank. (We've tried
inspecting the outlet area with no success.) I don't think it's a
Kreem problem. It could be a resin problem if some of the tank we
can't see didn't get covered with Kreem. Does anyone have a good
recipe for removing varnish, without removing Kreem?

Thanks,
Guy Buchanan
San Diego, CA
K-IV 1200 / 582-C / Warp / 400 hrs. and counting


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PostPosted: Thu Oct 01, 2009 4:24 pm    Post subject: Fuel Contamination Reply with quote

Guy, my kitfox 2 has the same problem I'm going to strip out the kreem and use a tank sealer this week end , I have had piss yellow gas and small flake come out of the tank . I feel that the kreem was not all over the inside of the tank or it was not clean enough when it was kreemed year ago to with stand the 10% we get today. I do siphen out all the gas each day to fold the wings . I have 125 hours on it , I thought it was breaking down the resin in the tank mine is the old tanks from the 90's ,I just ordered some from kbs tank sealer we will see, Jerry

Jerry Evans
KitfoxII
Magalia Calif.
N582'er'
kitfox 555
--- On Thu, 10/1/09, Guy Buchanan <bnn(at)nethere.com> wrote:
Quote:

From: Guy Buchanan <bnn(at)nethere.com>
Subject: Fuel Contamination
To: kitfox-list(at)matronics.com
Date: Thursday, October 1, 2009, 9:48 AM

--> Kitfox-List message posted by: Guy Buchanan <bnn(at)nethere.com (bnn(at)nethere.com)>

All,
I don't want to start the fuel controversy going, but have a specific question regarding contamination. My friend has a IV he's trying to get running. He's using auto fuel, presumably with alcohol, (CA,) in Kreemed tanks. He has two of the clear filters, one for each wing tank, and one more metal cased filter downstream of the fuel pump.
  The problem is that the fuel is coming out of his wing tanks piss yellow and seems to be plating the filters with some kind of invisible residue, rendering them impassable. As we haven't done much flying yet we haven't seen the plating in the carbs or intake manifolds yet, however I expect to. One more symptom is that very small flecks of rsome ed/brown substance is coming out of one of the tanks.
  My suspicion is that someone at some time left fuel in the tank and it dried and varnished the bottom of the tank. (We've tried inspecting the outlet area with no success.) I don't think it's a Kreem problem. It could be a resin problem if some of the tank we can't see didn't get covered with Kreem. Does anyone have a good recipe for removing varnish, without removing Kreem?

Thanks,
Guy Buchanan
San Diego, CA
K-d much much onics.com/Navigator?Kitfox-List" target=_blank>http://www.matronics.com/N= - MATRONICS sp; -Matt Dralle, L.com/contribution" =======


[quote][b]


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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Fri Oct 02, 2009 9:08 am    Post subject: Re: Fuel Contamination Reply with quote

Here is some info on a filter that I took off a plane this year.
http://rotaxaircraft.com/forum/viewtopic.php?f=15&t=140

No problem with the tanks but the gunk that collected in the paper filter.
I personally think that if you are using paper filters that I would be very cautious. It is ethanol/water or other junk that is making a mess of these ? I use gascolator and have no problems at all with it or my glass filters with plastic screens.
Dave
I have over 800 hours in my Kitfox in last few years alone with ethanol gas and NO KREEM -- go figure !!

http://rotaxaircraft.com/forum/viewtopic.php?f=15&t=140


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KeysFox



Joined: 05 Jan 2009
Posts: 137

PostPosted: Fri Oct 02, 2009 9:50 am    Post subject: Fuel Contamination Reply with quote

Quote:
I have been replacing my CAV 110 wing tank sump drains that gradually
become sticky or difficult to move about every two years. I have been

using auto gas WITHOUT ETHANOL, flying 60 hours per year about an hour at
a time, sumping before each flight. No crud in the in-line glass filters
with plastic filter elements or gascolator between annuals
The last new CAV 110 leaked almost immediately because the small "o" ring
seemed to swell and come out of its grove.
Lockwood Aviation the Kodiak Rotax shop in Sebring by the way also
recommends against paper filters in their Rotax courses.

Any suggestions on the sump drains folks?

BJ
N154K
bjones(at)dmv.com
443-480-1023


Quote:

Here is some info on a filter that I took off a plane this year.
No problem with the tanks but the gunk that collected in the paper filter.
I personally think that if you are using paper filters that I would be
very cautious. It is ethanol/water or other junk that is making a mess
of these ? I use gascolator and have no problems at all with it or my
glass filters with plastic screens.
Dave
I have over 800 hours in my Kitfox in last few years alone with ethanol
gas and NO KREEM -- go figure !!

--------
Rotax Dealer, Ontario Canada
http://www.cfisher.com/
Awesome *New Forum *
http://rotaxaircraft.com/forum/
Realtime Kitfox movies to separate the internet chatter from the truth
http://www.youtube.com/profile_videos?user=kitfoxflyer


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p 66083#266083



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dave



Joined: 22 Sep 2006
Posts: 1382

PostPosted: Fri Oct 02, 2009 10:09 am    Post subject: Re: Fuel Contamination Reply with quote

I never check my wing tanks sumps.
I fell out in my hand about 5 years ago and I put in epoxy and it never leaked since. I afraid to touch other one in fear it leaks.
It not much of a sump anyhow on those tanks.

I have inline glass filter from wingtanks prior to main tank. And a gascolator before fuel pump.

Maybe I just lucky ? Working on my second thousand hours in this Kitfox IV now !!


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PostPosted: Fri Oct 02, 2009 2:15 pm    Post subject: Fuel Contamination Reply with quote

Easy fix! Replace the original "O" rings with VITON (material that they are
made of) "O" Rings. Works on 3 aircraft at our local airport using 10%
ethanol. No leaks, or other problems with sump drains in the last 2 years
on these aircraft. Cost was 6 cents per VITON "O" ring at a local gasket
supply house.

John Hart
KF IV, NSI Subaru
Wilburton, OK
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Dick Maddux



Joined: 24 Jun 2008
Posts: 516
Location: Milton, Fl

PostPosted: Sat Oct 03, 2009 4:54 am    Post subject: Fuel Contamination Reply with quote

Dave,
Excellent example of why you don't use a paper filter (although that gunk probably would have collected on a metal/plastic screen as well) When I went to Lockwoods Rotax school they emphasized to NEVER,NEVER use a paper filter. With ethanol in the fuel the water that is absorbed by the alcohol can make the filter impassable for fuel.
          Dick Maddux
          Fox 4
          Milton,Fl
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