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Feedback wanted

 
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Mike Whisky



Joined: 05 Jun 2006
Posts: 336
Location: Switzerland

PostPosted: Sat Dec 05, 2009 10:38 am    Post subject: Feedback wanted Reply with quote

I just wanted some feedback if the cable routing is ok and if using cable-ties is ok. If not what did others use.

Thanks Michael


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TMX-IO540 ignition cable routing
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orchidman



Joined: 10 Jul 2006
Posts: 277
Location: Oklahoma City - KRCE

PostPosted: Sat Dec 05, 2009 11:23 am    Post subject: Re: Feedback wanted Reply with quote

Michael Wellenzohn wrote:
I just wanted some feedback if the cable routing is ok and if using cable-ties is ok. If not what did others use.

Thanks Michael

Don't use the ties around your fuel injector lines or oil return lines underneath the cylinders or around your engine mount. Use adel clamps on the injector lines like you already have from the engine shop.


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PostPosted: Sat Dec 05, 2009 1:31 pm    Post subject: Feedback wanted Reply with quote

In addition to the below comment, one thing I got from one of my inspectors
a few airplanes ago was not to tie things together directly with the tie
wraps as it invites chafing. Instead use 3 tie wraps, one around each item
and then one to connect the two tie wraps. I vaguely remember some
discussion contrary to this, but that was from an FAA guy and it made sense
to me.

The routing itself looks very nice in my opinion.

Marcus

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PostPosted: Sat Dec 05, 2009 3:15 pm    Post subject: Feedback wanted Reply with quote

Michael,

A couple points:

First, as unlikely as it seems, cable ties will chafe into aluminum and steel tubes after a couple hundred hours or less.  Adel clamps are a huge pain in the butt but there's nothing better for securing something to a tube.

Second, I've never had any luck getting the adhesive pads on cable tie mounts to stick very well, even under the best conditions.  Don't count on those on the firewall staying there very long.  In cool areas we glue them on with Hysol.  In a hot area like the engine compartment you're gonna need a pop rivet or two.

Dave Saylor
AirCrafters LLC
140 Aviation Way
Watsonville, CA 95076
831-722-9141 Shop
831-750-0284 Cell


On Sat, Dec 5, 2009 at 10:38 AM, Michael Wellenzohn <rv-10(at)wellenzohn.net (rv-10(at)wellenzohn.net)> wrote:
[quote] --> RV10-List message posted by: "Michael Wellenzohn" <rv-10(at)wellenzohn.net (rv-10(at)wellenzohn.net)>

I just wanted some feedback if the cable routing is ok and if using cable-ties is ok. If not what did others use.

Thanks Michael

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PostPosted: Sat Dec 05, 2009 4:28 pm    Post subject: Feedback wanted Reply with quote

You can also use silicone tape which sticks only to itself. Then a cable tie over the tape. Just not too tight on the tie over the tape.

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Dave Saylor
Sent: Saturday, December 05, 2009 4:11 PM
To: rv10-list(at)matronics.com
Subject: Re: Feedback wanted

Michael,

A couple points:

First, as unlikely as it seems, cable ties will chafe into aluminum and steel tubes after a couple hundred hours or less. Adel clamps are a huge pain in the butt but there's nothing better for securing something to a tube.

Second, I've never had any luck getting the adhesive pads on cable tie mounts to stick very well, even under the best conditions. Don't count on those on the firewall staying there very long. In cool areas we glue them on with Hysol. In a hot area like the engine compartment you're gonna need a pop rivet or two.

Dave Saylor
AirCrafters LLC
140 Aviation Way
Watsonville, CA 95076
831-722-9141 Shop
831-750-0284 Cell
On Sat, Dec 5, 2009 at 10:38 AM, Michael Wellenzohn <rv-10(at)wellenzohn.net (rv-10(at)wellenzohn.net)> wrote:
[quote]--> RV10-List message posted by: "Michael Wellenzohn" <rv-10(at)wellenzohn.net (rv-10(at)wellenzohn.net)>

I just wanted some feedback if the cable routing is ok and if using cable-ties is ok. If not what did others use.

Thanks Michael

--------
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#511


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AirMike



Joined: 27 Feb 2007
Posts: 514
Location: Nevada

PostPosted: Sat Dec 05, 2009 10:29 pm    Post subject: Cable ties =nyet Reply with quote

I am with Dave - I used a roll of silicone tape from Spruce to tie it all together. It is awesome. Use a scissors to cut the 1" strips into 1/2" strips and wrap it around anything loose. EGT. CHT wires, ignition, all the ignition wires and EFIS wires, and as an anti chafe. I think that it goes to 400 degrees Fahrenheit. Even if the cable ties do not melt on you they harden and break over time. Only behind the firewall.

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Mike Whisky



Joined: 05 Jun 2006
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Location: Switzerland

PostPosted: Sun Dec 06, 2009 2:48 am    Post subject: Re: Feedback wanted Reply with quote

Thank you for all your great feedback. I'll see if I can use Adel clamps.

Cheers
Michael


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PostPosted: Sun Dec 06, 2009 3:17 am    Post subject: Feedback wanted Reply with quote

Google 'rescue tape' ..... I bought their sampler kit with 6 or 7 colors.
Linn

AirMike wrote:
Quote:


I am with Dave - I used a roll of silicone tape from Spruce to tie it
all together. It is awesome. Use a scissors to cut the 1" strips into
1/2" strips and wrap it around anything loose. EGT. CHT wires,
ignition, all the ignition wires and EFIS wires, and as an anti
chafe. I think that it goes to 400 degrees Fahrenheit. Even if the
cable ties do not melt on you they harden and break over time. Only
behind the firewall.

-------- OSH '10 or Bust Q/B - testing phase 1




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Lew Gallagher



Joined: 04 Jan 2008
Posts: 402
Location: Greenville , SC

PostPosted: Sun Dec 06, 2009 6:18 am    Post subject: Re: Feedback wanted Reply with quote

Hey Linn,

I like the silicone tape also. I shopped around and settled on F4 tape at Amazon:
http://www.amazon.com/F4-Tape-Self-fusing-Silicone-Oxide/dp/B001HETINI/ref=sr_1_1?ie=UTF8&s=hi&qid=1260108700&sr=8-1

The blurb says "avation", it got an excellent review, and I got two rolls to qualify for free shipping. It is very easy to cut, as you say, and very simple to add more wires to the bundle later by adding another strip.

Later, - Lew


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PostPosted: Sun Dec 06, 2009 7:33 am    Post subject: Feedback wanted Reply with quote

FWIW....it also works well on
F-16s, A-10s, F-15s and every make and model of car I've ever owned...F-4 tape is a pretty general description since there was so many types of tape used to keep them flying....albeit the red silicone variety was the official first "F-4" tape...it also makes good Superballs !!!!
Sent via BlackBerry by AT&T

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PostPosted: Sun Dec 06, 2009 8:10 am    Post subject: Feedback wanted Reply with quote

Check this for under the cowl

http://www.uline.com/Product/Detail/S-11847/High-Temperature-Tapes/1-x-12-yd
s-Black-Silicone-Self-Fusing-Tape


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PostPosted: Mon Dec 07, 2009 9:52 am    Post subject: Feedback wanted Reply with quote

Michael

Never use cable ties in the engine compartment to secure anything to a motor
mount, any fluid line, always use clamps. Cable ties will eventually either
stretch or just come loose and will chafe and worse will get dirt and grime
under them then chafe with dirt under them (sand paper) and will wear holes
in everything.

Clamps will hold a lot better and not wear out like cable ties do.

John G. Cumins
President

JC'S Interactive Systems
2499 B1 Martin Rd
Fairfield Ca 94533
707-425-7100
707-425-7576 Fax

Your Total Technology Solution Provider

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nukeflyboy



Joined: 05 Jan 2008
Posts: 162
Location: Granbury, TX

PostPosted: Thu Dec 10, 2009 8:02 pm    Post subject: Re: Feedback wanted Reply with quote

I thought that AC 43.13-1A made it a no-no to tie electrical lines to fuel lines. Why is it OK to tie a spark plug line (which are known to arc over) to a fuel injection line? I didn't see anyone mention this. Am I in error?

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