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Phil.Perry(at)netapp.com Guest
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Posted: Sat Jan 02, 2010 7:10 pm Post subject: Z-14 Switch Combos |
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I’m getting a handle on Z-14 from an operational perspective and have a couple of questions about the switch combinations that could create issues.
Obviously with the added complexity of managing two batteries, two alternators, and a cross feed can create some interesting combinations.
Are there any combo’s that we should be aware of that would create over voltage or any other scenarios of concern?
In the event of a failure (for example Alt 2 failure), is there a specific order for shutting off the bad alt and then enabling the cross feed?
Thanks,
Phil
[quote][b]
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bcondrey
Joined: 03 Apr 2006 Posts: 580
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Posted: Mon Jan 04, 2010 8:00 am Post subject: Re: Z-14 Switch Combos |
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Phil,
There isn't anything bad that will happen regardless of switch positions for Z-14 as depicted in the stock diagrams. You've got 2 bus power switches and either can be on or off irrespective of the other (they are isolated). Further, the x-feed switch can be on even if both alternators are online with no ill effect (at least with B&C externally regulated devices).
Bob
RV-10 N442PM (flying with Z-14)
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nuckolls.bob(at)aeroelect Guest
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Posted: Mon Jan 04, 2010 9:45 am Post subject: Z-14 Switch Combos |
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At 10:00 AM 1/4/2010, you wrote:
Quote: |
<bob.condrey(at)baesystems.com>
Phil,
There isn't anything bad that will happen regardless of switch
positions for Z-14 as depicted in the stock diagrams. You've got 2
bus power switches and either can be on or off irrespective of the
other (they are isolated). Further, the x-feed switch can be on
even if both alternators are online with no ill effect (at least
with B&C externally regulated devices).
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There are no "gotchas" lurking in the design
or operation of Figure Z-14 . . . nothing is
at risk for damage due to mis-positioning of
switches.
Bob . . .
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MauleDriver(at)nc.rr.com Guest
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Posted: Mon Jan 04, 2010 11:28 am Post subject: Z-14 Switch Combos |
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Phil, that's been my understanding too but I have no actual experience.
Bob C. here knows what he's talking about.
Bill
bcondrey wrote:
Quote: |
Phil,
There isn't anything bad that will happen regardless of switch positions for Z-14 as depicted in the stock diagrams. You've got 2 bus power switches and either can be on or off irrespective of the other (they are isolated). Further, the x-feed switch can be on even if both alternators are online with no ill effect (at least with B&C externally regulated devices).
Bob
RV-10 N442PM (flying with Z-14)
Read this topic online here:
http://forums.matronics.com/viewtopic.php?p 80027#280027
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nuckolls.bob(at)aeroelect Guest
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Posted: Mon Jan 04, 2010 12:09 pm Post subject: Z-14 Switch Combos |
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At 09:08 PM 1/2/2010, you wrote:
Quote: | I'm getting a handle on Z-14 from an operational perspective and
have a couple of questions about the switch combinations that could
create issues.
Obviously with the added complexity of managing two batteries, two
alternators, and a cross feed can create some interesting combinations.
Are there any combo's that we should be aware of that would create
over voltage or any other scenarios of concern?
In the event of a failure (for example Alt 2 failure), is there a
specific order for shutting off the bad alt and then enabling the cross feed?
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No . . . there's no risks for any 'mis management' of
switches. But you may not close the cross-feed ever.
Depending on what YOU power from each of the two busses,
how YOU use the airplane and which alternator quit, you
need to re-configure the system to maximize probablity
of a no sweat arrival at airport of intended destination.
This MIGHT call for immediate closure of the cross-feed
(but probably not). Or it might remain open with one
bus shut down completely until airport is in sight.
Z-14 is just a fancier version of Z-13/8 which is a
fancier version of Z-11 with an E-bus. The level
of fanciness only drives your decisions on best
utilization of limited resources for engine driven
power. That procedure is something that you have
to develop.
Bob . . .
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Phil.Perry(at)netapp.com Guest
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Posted: Mon Jan 04, 2010 6:45 pm Post subject: Z-14 Switch Combos |
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So we were on a good path until, "But you may not close the cross-feed
ever."
If that's the case, what good is the cross-feed if the switch is off
limits??? I think your intentions were to say only in an emergency when
it is required?
Let's looks a scenario where I forget to open the cross-feed after
start. The other two contactors for the Alt/Batt are closed too. What
are the effects of the electrical system for prolonged cross-feed
closure on a cross country tour across the southern states? Any battery
damage?
My guess is that the alternators would be shedding load back and forth
for the flight and never stabilize.
I think I'm getting closer to understanding it. I just want to make
sure I understand everything operationally before I dedicate myself to a
specific diagram only to be disappointed later.
Thanks again for your help,
Phil
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william_slaughter(at)att. Guest
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Posted: Mon Jan 04, 2010 7:43 pm Post subject: Z-14 Switch Combos |
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I believe that "may not..." should be translated as "may never have occasion
to", rather than "you must not do that". At least that's the way I read it.
William
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n8zg(at)mchsi.com Guest
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Posted: Mon Jan 04, 2010 7:49 pm Post subject: Z-14 Switch Combos |
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Phil -
I think you misinterpreted Bob's comment. It appears you read it to say
"you're never ALLOWED to close the cross-feed switch", when Bob meant "you
might not ever have a reason to close it".
Neal
<Phil.Perry(at)netapp.com>
So we were on a good path until, "But you may not close the cross-feed
ever."
If that's the case, what good is the cross-feed if the switch is off
limits??? I think your intentions were to say only in an emergency when
it is required?
Phil
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Bob McC
Joined: 09 Jan 2006 Posts: 258 Location: Toronto, ON
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Posted: Mon Jan 04, 2010 8:13 pm Post subject: Z-14 Switch Combos |
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Phil and William;
My reading of the statement agrees with William's translation as well.
Bob McC
[quote] --
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_________________ Bob McC
Falco #908
(just starting) |
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Phil.Perry(at)netapp.com Guest
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Posted: Mon Jan 04, 2010 9:02 pm Post subject: Z-14 Switch Combos |
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Awesome.. I get it now..
Thanks for the help and clarification...
Phil
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nuckolls.bob(at)aeroelect Guest
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Posted: Tue Jan 05, 2010 7:29 am Post subject: Z-14 Switch Combos |
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At 09:08 PM 1/4/2010, you wrote:
Quote: |
Phil -
I think you misinterpreted Bob's comment. It appears you read it to say
"you're never ALLOWED to close the cross-feed switch", when Bob meant "you
might not ever have a reason to close it".
Neal
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Correct. The process for deciding how to operate
Z-14 is dependent upon what devices are
fed from each bus and how you use the airplane.
Z-14 was originally crafted for a guy building
a Glasair with full up IFR capability in both
seats. Further, it was the builder's intent to
use this machine in missions that most of us
work hard to avoid.
Z-14 offers OPTIONS for deciding how you will
manage energy resources that have become limited
due to failure of some component like an alternator
or battery contactor.
There is no SET PROCEDURE I can offer you without
doing the same failure modes effects analysis
I would conduct for a TC aircraft with a similar
system installed and tailored to the most demanding
mission for which the airplane is outfitted.
Z-14's cross-feed contactor solved a problem
with attempting to PARALLEL two alternators
in a dual alternator airplane by making them
responsible for SEPARATE systems in normal
operations.
Z-13/8 was crafted to take exploit the existence
of an unused engine accessory drive pad when
a vacuum pump is removed. Some politicians hate
to waste a good crisis, I had to waste a good
drive pad. When considered against the quantum
jumps in reliability offered by modern alternators
and artfully maintained RG batteries, I believe
Z-13/8 is about the most elegant solution to
powering up the light airplane for 99 plus
percent of all OBAM aircraft.
If you have Z-14 installed, then share with us
how equipment in your airplane is powered from
the two busses along with your vision of how
you expect to use this airplane. Is it important
to you to forestall a dark-n-stormy night story
'cause you've had an alternator go belly up while
night IFR over the Rockies crossing a weather
front? If so, what items of equipment are installed
and how are they spread between the two systems?
Bob . . .
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Phil.Perry(at)netapp.com Guest
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Posted: Wed Jan 06, 2010 8:24 am Post subject: Z-14 Switch Combos |
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Hey Bob,
It looks like the crossfeed switch doubles as a starter switch in your
diagram, is that correct?
I'm planning on going with a push button to start, so I'll probably
modify the setup slightly. But just want to make sure I'm reading it
correctly.
Thanks,
Phil
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nuckolls.bob(at)aeroelect Guest
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Posted: Wed Jan 06, 2010 8:33 am Post subject: Z-14 Switch Combos |
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At 10:19 AM 1/6/2010, you wrote:
Quote: |
Hey Bob,
It looks like the crossfeed switch doubles as a starter switch in your
diagram, is that correct?
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Yes . . . it's spring loaded out of the start position.
It offers automatic closure of the cross-feed contactor
during start.
Quote: | I'm planning on going with a push button to start, so I'll probably
modify the setup slightly. But just want to make sure I'm reading it
correctly.
|
Then the cross-feed switch can be SPST.
Bob . . .
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Phil.Perry(at)netapp.com Guest
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Posted: Wed Jan 06, 2010 8:07 pm Post subject: Z-14 Switch Combos |
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Thanks Bob...
I'll make it a DPDT and use the second pole for a nag-light indicating
the x-feed switch is closed.
Great design. Thanks for saving us a bunch of work.
Phil
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klehman(at)albedo.net Guest
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Posted: Thu Jan 07, 2010 5:24 am Post subject: Z-14 Switch Combos |
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Phil
Even better than a double pole switch might be staying with the SPST
switch and wiring the light to actually show when the crossfeed
contactor is activated. If you implement auto paralleling during
cranking, in addition to showing when the switch is active, the light
will then also confirm auto paralleling. If the engine ever cranks
slowly, you will immediately know whether the crossfeed contactor is
being commanded to close.
Ken
Perry, Phil wrote:
Quote: |
Thanks Bob...
I'll make it a DPDT and use the second pole for a nag-light indicating
the x-feed switch is closed.
Great design. Thanks for saving us a bunch of work.
Phil
> Hey Bob,
>
> It looks like the crossfeed switch doubles as a starter switch in your
> diagram, is that correct?
Yes . . . it's spring loaded out of the start position.
It offers automatic closure of the cross-feed contactor
during start.
> I'm planning on going with a push button to start, so I'll probably
> modify the setup slightly. But just want to make sure I'm reading it
> correctly.
Then the cross-feed switch can be SPST.
Bob . . .
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nuckolls.bob(at)aeroelect Guest
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Posted: Thu Jan 07, 2010 5:37 am Post subject: Z-14 Switch Combos |
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At 09:58 PM 1/6/2010, you wrote:
Quote: |
Thanks Bob...
I'll make it a DPDT and use the second pole for a nag-light indicating
the x-feed switch is closed.
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You can wire a lamp across the contactor coil to
do that. Consider an LED indicator with resistors
in BOTH leads located right at the contactor. This
eliminates the need to fuse the wires.
Quote: | Great design. Thanks for saving us a bunch of work.
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You're welcome.
Bob . . .
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Phil.Perry(at)netapp.com Guest
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Posted: Thu Jan 07, 2010 11:36 am Post subject: Z-14 Switch Combos |
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I think I'll have to fuse them anyway. The wire run length from the
contactor to the panel is pretty lengthy and I'd feel better about
putting a fuse inline.
What's the purpose of the resistors? Is that to encourage the
electrons to flow through the coil instead of the LED?
Phil
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william_slaughter(at)att. Guest
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Posted: Thu Jan 07, 2010 3:59 pm Post subject: Z-14 Switch Combos |
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LED's run on about 2-3 volts. The resistors provide voltage drop.
William
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nuckolls.bob(at)aeroelect Guest
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Posted: Fri Jan 08, 2010 3:25 pm Post subject: Z-14 Switch Combos |
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At 01:25 PM 1/7/2010, you wrote:
Quote: |
I think I'll have to fuse them anyway. The wire run length from the
contactor to the panel is pretty lengthy and I'd feel better about
putting a fuse inline.
What's the purpose of the resistors? Is that to encourage the
electrons to flow through the coil instead of the LED?
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Fuses protect wires . . . but so do the resistors. If your
led calls for say 1000 ohms total resistance in series
to achieve desired brightness, then consider two
510 ohm resistors in series with each lead right
at the contactor. See:
http://www.aeroelectric.com/articles/Homeless/Homeless_Components.htm
The idea is that the resistors (1) take care of
LED requirements and (2) shorting either lead to
the airframe doesn't create a hazard because the
resistors limit the current.
We did a similar thing with the alternator diagnosis
feature of our now discontinued AEC9021 voltmeter/
loadmeter:
http://www.aeroelectric.com/Catalog/AEC/9021/9021-704F.pdf
On pages 6 and 9 you see a 470 ohm resistor tapping
a sample of alternator field voltage. The resistor's
presence is not detrimental to the diagnostic procedure
described on page 2 but eliminates the need for a fuse
by preventing alternator upset if the diagnostic wire becomes
faulted.
Bob . . .
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