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Another wing build question--wing walk doublers

 
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william(at)gbta.net
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PostPosted: Mon Jan 25, 2010 11:06 am    Post subject: Another wing build question--wing walk doublers Reply with quote

On page 16-2 step 3. The second part of this step has us dimple the aft most screw hole for a #8 flush head screw. Easy enough. Next it asks us to machine countersink the rest of the screw holes for a #8 flush head screw dimple. Do we countersink the skin- or- the wing walk doublers underneath of the skin and just dimple the skin?

Next question is the last part of the step. We are asked to machine countersink all the rivet holes that correspond to the W-1027A and W-1027B wing walk doublers for the head of an AN426AD3 rivet. Again, do we countersink the skin or just countersink the doublers and dimple the skin?

Thanks in advance,
Bill

RV-10 wings
[quote][b]


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John Kirkland



Joined: 13 Jan 2006
Posts: 19
Location: South Weber, UT

PostPosted: Mon Jan 25, 2010 11:19 am    Post subject: Re: Another wing build question--wing walk doublers Reply with quote

Countersink the skin and doubler, nothing gets dimpled. Use a piece of scrap with a #8 dimple as a test piece to judge how much to countersink. The test dimple needs to fit in the countersink, just like the fairing will when you have the wings mounted. Otherwise, the fairing that covers the gap between wing and fuselage will sit high.

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rleffler



Joined: 05 Nov 2006
Posts: 680

PostPosted: Mon Jan 25, 2010 11:41 am    Post subject: Another wing build question--wing walk doublers Reply with quote

Bill,

Just countersink the skin. The doublers should be in place. If the countersink bit has to cut any of the doubler to get the proper depth, it will. As you know, with a countersink, the bottom of the wing skin will be flush, so there is no need to dimple or countersink the doubler directly.

Same procedure for both operations.

Bob


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Billy & Tami Britton
Sent: Monday, January 25, 2010 2:05 PM
To: rv10-list(at)matronics.com
Subject: Another wing build question--wing walk doublers



On page 16-2 step 3. The second part of this step has us dimple the aft most screw hole for a #8 flush head screw. Easy enough. Next it asks us to machine countersink the rest of the screw holes for a #8 flush head screw dimple. Do we countersink the skin- or- the wing walk doublers underneath of the skin and just dimple the skin?



Next question is the last part of the step. We are asked to machine countersink all the rivet holes that correspond to the W-1027A and W-1027B wing walk doublers for the head of an AN426AD3 rivet. Again, do we countersink the skin or just countersink the doublers and dimple the skin?



Thanks in advance,

Bill



RV-10 wings
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william(at)gbta.net
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PostPosted: Tue Jan 26, 2010 9:19 am    Post subject: Another wing build question--wing walk doublers Reply with quote

So all the skin to doubler holes for the AN426 rivets get countersunk right
through the skin also? This won't remove too much of the skin to let the
rivet work properly?

Bill

--------------------------------------------------
From: "John Kirkland" <jskirkland(at)webpipe.net>
Sent: Monday, January 25, 2010 1:19 PM
To: <rv10-list(at)matronics.com>
Subject: Re: Another wing build question--wing walk doublers

Quote:


Countersink the skin and doubler, nothing gets dimpled. Use a piece of
scrap with a #8 dimple as a test piece to judge how much to countersink.
The test dimple needs to fit in the countersink, just like the fairing
will when you have the wings mounted. Otherwise, the fairing that covers
the gap between wing and fuselage will sit high.

--------
RV-10 #40333
N540XP (reserved)


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p 83401#283401



Quote:

Checked by AVG - www.avg.com
01:36:00



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rleffler



Joined: 05 Nov 2006
Posts: 680

PostPosted: Tue Jan 26, 2010 10:24 am    Post subject: Another wing build question--wing walk doublers Reply with quote

Correct......

There is nothing unique with countersinking these rivets as opposed to any
that you've done previously.

You do want to test the setting of your countersink cage on a piece of scrap
first.

Bob
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Sstella(at)incisaledge.co
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PostPosted: Tue Jan 26, 2010 10:31 am    Post subject: Another wing build question--wing walk doublers Reply with quote

When you countersink the skin it will take a little off the doubler but it
will leave plenty on the skin for the rivet.

Steve Stella
40654 Wings
N521RV reserved

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william(at)gbta.net
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PostPosted: Tue Jan 26, 2010 2:31 pm    Post subject: Another wing build question--wing walk doublers Reply with quote

Thanks to all that replied. Also sorry for the "simple" question. I just
wanted to be sure I was doing the right thing and not destroying the wing
skins.

Bill

--------------------------------------------------
From: "Steve Stella" <Sstella(at)incisaledge.com>
Sent: Tuesday, January 26, 2010 12:31 PM
To: <rv10-list(at)matronics.com>
Subject: RE: Re: Another wing build question--wing walk doublers

[quote]

When you countersink the skin it will take a little off the doubler but it
will leave plenty on the skin for the rivet.

Steve Stella
40654 Wings
N521RV reserved

--


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bwestfall



Joined: 22 Oct 2008
Posts: 131
Location: Portland, OR

PostPosted: Tue Jan 26, 2010 8:08 pm    Post subject: Another wing build question--wing walk doublers Reply with quote

Bill don't sweat it if you think it's a simple question. I recall mulling
over the plans one too many times in that section. It isn't entirely
obvious till a) you complete it and have a good mental picture or b) you
f-up a part or 3 and end up redoing it enough times to have memorized each
part by feel with your beat up callous hands from all the extra effort.

-Ben Westfall
Do not archive


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