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Starter and contactor wiring

 
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TJPackard



Joined: 16 Dec 2008
Posts: 2

PostPosted: Wed Feb 03, 2010 4:35 pm    Post subject: Starter and contactor wiring Reply with quote

Bob and/or others with help..
A couple of months ago there was some discussion about wiring a Skytec starter per Vans recommendations. I believe Bob recommended eliminating the jumper wire between the Starter B+ and 'S' terminal and connecting the 'S' terminal to the starter contactor "I" terminal. I am installing a Skytec 149-NL starter and the instructions say to remove this jumper wire when wiring for 24 volts and leave it in for 12 v operation. Does removing the jumper effect 12 volt operation? Also, I would like to add a 'starter engaged' warning light per Bobs' recommendation in the "connection" by wiring the "I" terminal of the starter contactor thru a 5amp fuse to the warning light. Any problem with doing both wiring alterations?
Thanks,
Tom Packard


[quote][b]


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PostPosted: Thu Feb 04, 2010 6:43 am    Post subject: Starter and contactor wiring Reply with quote

At 04:56 PM 2/3/2010, you wrote:
Bob and/or others with help..
A couple of months ago there was some discussion about wiring a
Skytec starter per Vans recommendations. I believe Bob recommended
eliminating the jumper wire between the Starter B+ and 'S' terminal
and connecting the 'S' terminal to the starter contactor "I"
terminal. I am installing a Skytec 149-NL starter and the
instructions say to remove this jumper wire when wiring for 24 volts
and leave it in for 12 v operation. Does removing the jumper effect
12 volt operation? Also, I would like to add a 'starter engaged'
warning light per Bobs' recommendation in the "connection" by
wiring the "I" terminal of the starter contactor thru a 5amp fuse to
the warning light. Any problem with doing both wiring alterations?

You got me. Never heard of the 12/24 volt jumper option.
If the starter will function when supplied with 24v
and the "S" terminal left open, then there's something
going on inside that I'm not aware of. Suggest you
follow instructions and leave the jumper installed.

Since these instructions appear to accommodate TC
aircraft, they'll no doubt have external contactors
as part of the original design. This means that
for a 14v airplane, it wires just like the B&C
configuration (jumper installed) depicted on the
Z-figures. Of course, you can always add the starter
engaged light on the "I" terminal of your external
contactor.

Bob . . .


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user9253



Joined: 28 Mar 2008
Posts: 1922
Location: Riley TWP Michigan

PostPosted: Thu Feb 04, 2010 7:28 am    Post subject: Re: Starter and contactor wiring Reply with quote

Tom Packard,
See: http://www.skytecair.com/Jumper101.htm
Quoting from Sky Tec's website:
"
Quote:
Sky-Tec repurposed the S-Terminal functionality on NL model starters to serve as a means of switching the starter between 12V and 24V operation. Because of this, ALL NL STARTER INSTALLATIONS MUST BE WIRED ACCORDING TO THE CERTIFIED AIRCRAFT WIRING DIAGRAM BELOW - NO EXCEPTIONS!

See wiring diagram: http://www.skytecair.com/images/NL%2012V%20Installation%20Wiring_1100.jpg
Evidently the jumper changes the internal wiring to the motor. If operated on 12 volts without the jumper, something bad might happen.
Joe


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PostPosted: Thu Feb 04, 2010 9:39 am    Post subject: Starter and contactor wiring Reply with quote

This is great timing. I am confused, because Van's default wiring plans
have you remove the jumper on the starter and wire this B11 wire
separately from starter contactor to starter, which seems the same thing
as leaving the jumper in place.

picture link here to Van's wiring schematic:
http://picasaweb.google.com/lh/photo/fF4SlbjCoxWWDl_8bqtbHg?authkey=Gv1sRgCI7088GZlYCc2AE&feat=directlink

Can anyone enlighten me? Thanks!
Jae

user9253 wrote:
Quote:


Tom Packard,
See: http://www.skytecair.com/Jumper101.htm
Quoting from Sky Tec's website:
"

> Sky-Tec repurposed the S-Terminal functionality on NL model starters to serve as a means of switching the starter between 12V and 24V operation. Because of this, ALL NL STARTER INSTALLATIONS MUST BE WIRED ACCORDING TO THE CERTIFIED AIRCRAFT WIRING DIAGRAM BELOW - NO EXCEPTIONS!
>

See wiring diagram: http://www.skytecair.com/images/NL%2012V%20Installation%20Wiring_1100.jpg
Evidently the jumper changes the internal wiring to the motor. If operated on 12 volts without the jumper, something bad might happen.
Joe

--------
Joe Gores


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http://forums.matronics.com/viewtopic.php?p 84834#284834





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PostPosted: Thu Feb 04, 2010 12:06 pm    Post subject: Starter and contactor wiring Reply with quote

Tom,
For what it's worth, I'll tell you my story.
I have an IO-390 with Skytec LS starter. The starter comes with a jumper wire installed which I understand jumps power over to engage the starter solenoid. The Skytec folks have a diagram on their web site showing how Van's recommends wiring the starter and said the Van's method is bogus (my words) and it would be foolish to wire it that way. I took their advice and did not wire it like Van's. I should have wired like Van's.

Not long ago, during start, I had a run-on starter and had to disconnect the battery to disengage the starter. Long story short, I made a wiring error that, in the event of a stuck contactor or stuck starter solenoid, I could not remove power from the starter. I corrected that error and in the process I asked Bob's opinion and he recommended removing the jumper wire and wiring like Van's.

So, now, the starter solenoid (S term) is powered from the I terminal on the contactor, a starter engaged light is powered from the contactor I terminal and I can now remove all power from the contactor in the event of a starter run-on. I did not put a fuse in the starter light wire from the contactor I terminal to the starter engaged light because it is only powered for a few seconds and releasing the starter button removes power from the S terminal and the wire. My setup is working fine now and I can check after each start to insure the starter engaged light is not on.

Regards,
Stan Sutterfield

Quote:
Bob and/or others with help..
A couple of months ago there was some discussion about wiring a Skytec starter
per Vans recommendations. I believe Bob recommended eliminating the jumper wire
between the Starter B+ and 'S' terminal and connecting the 'S' terminal to the
starter contactor "I" terminal. I am installing a Skytec 149-NL starter and
the instructions say to remove this jumper wire when wiring for 24 volts and
leave it in for 12 v operation. Does removing the jumper effect 12 volt operation?
Also, I would like to add a 'starter engaged' warning light per Bobs'
recommendation in the "connection" by wiring the "I" terminal of the starter
contactor thru a 5amp fuse to the warning light. Any problem with doing both
wiring alterations?
Thanks,
Tom Packard



[quote][b]


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PostPosted: Thu Feb 04, 2010 1:55 pm    Post subject: Starter and contactor wiring Reply with quote

I'm curious if the "starter engaged light" actually tells you anything more than that you are pressing the starter button with your thumb C which you should hopefully know already? In other words would the light actually inform you of a starter stuck on after the engine is running?
I had been considering weather a light on the panel is worth wile or not.
Thanks.
Jesse
PS I will be wiring like Vans C without the jumper.
From: Speedy11(at)aol.com
Date: Thu C 4 Feb 2010 15:01:36 -0500
Subject: Re: Starter and contactor wiring
To: aeroelectric-list(at)matronics.com

Tom C
For what it's worth C I'll tell you my story.
I have an IO-390 with Skytec LS starter.  The starter comes with a jumper wire installed which I understand jumps power over to engage the starter solenoid.  The Skytec folks have a diagram on their web site showing how Van's recommends wiring the starter and said the Van's method is bogus (my words) and it would be foolish to wire it that way.  I took their advice and did not wire it like Van's.  I should have wired like Van's.
 
Not long ago C during start C I had a run-on starter and had to disconnect the battery to disengage the starter.  Long story short C I made a wiring error that C in the event of a stuck contactor or stuck starter solenoid C I could not remove power from the starter.  I corrected that error and in the process I asked Bob's opinion and he recommended removing the jumper wire and wiring like Van's.
 
So C now C the starter solenoid (S term) is powered from the I terminal on the contactor C a starter engaged light is powered from the contactor I terminal and I can now remove all power from the contactor in the event of a starter run-on.  I did not put a fuse in the starter light wire from the contactor I terminal to the starter engaged light because it is only powered for a few seconds and releasing the starter button removes power from the S terminal and the wire.  My setup is working fine now and I can check after each start to insure the starter engaged light is not on.
 
Regards C
Stan Sutterfield
 
Quote:
Bob and/or others with help..
A couple of months ago there was some discussion about wiring a Skytec starter
per Vans recommendations. I believe Bob recommended eliminating the jumper wire
between the Starter B+ and 'S' terminal and connecting the 'S' terminal to the
starter contactor "I" terminal.  I am installing a Skytec 149-NL starter and
the instructions say to remove this jumper wire when wiring for 24 volts and
leave it in for 12 v operation. Does  removing the jumper effect 12 volt operation?
Also C I would like to add a 'starter engaged' warning light per Bobs'
recommendation in the "connection" by wiring  the "I" terminal of the starter
contactor thru a 5amp fuse to the warning light. Any problem with doing  both
wiring alterations?
Thanks C
Tom Packard


 
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PostPosted: Thu Feb 04, 2010 2:13 pm    Post subject: Starter and contactor wiring Reply with quote

Wouldn't it be better to wire the light to the inboard heavy stud on the starter? That way if the light was on after you took your thumb off the button C you would know there is power at the actual starter C not just at the solenoid.

From: jessejenks(at)hotmail.com
To: aeroelectric-list(at)matronics.com
Subject: RE: Re: Starter and contactor wiring
Date: Thu C 4 Feb 2010 13:53:07 -0800

.ExternalClass .ecxhmmessage P {padding:0px;} .ExternalClass body.ecxhmmessage {font-size:10pt;font-family:Verdana;} I'm curious if the "starter engaged light" actually tells you anything more than that you are pressing the starter button with your thumb C which you should hopefully know already? In other words would the light actually inform you of a starter stuck on after the engine is running?
I had been considering weather a light on the panel is worth wile or not.
Thanks.
Jesse
PS I will be wiring like Vans C without the jumper.
From: Speedy11(at)aol.com
Date: Thu C 4 Feb 2010 15:01:36 -0500
Subject: Re: Starter and contactor wiring
To: aeroelectric-list(at)matronics.com

Tom C
For what it's worth C I'll tell you my story.
I have an IO-390 with Skytec LS starter.  The starter comes with a jumper wire installed which I understand jumps power over to engage the starter solenoid.  The Skytec folks have a diagram on their web site showing how Van's recommends wiring the starter and said the Van's method is bogus (my words) and it would be foolish to wire it that way.  I took their advice and did not wire it like Van's.  I should have wired like Van's.
 
Not long ago C during start C I had a run-on starter and had to disconnect the battery to disengage the starter.  Long story short C I made a wiring error that C in the event of a stuck contactor or stuck starter solenoid C I could not remove power from the starter.  I corrected that error and in the process I asked Bob's opinion and he recommended removing the jumper wire and wiring like Van's.
 
So C now C the starter solenoid (S term) is powered from the I terminal on the contactor C a starter engaged light is powered from the contactor I terminal and I can now remove all power from the contactor in the event of a starter run-on.  I did not put a fuse in the starter light wire from the contactor I terminal to the starter engaged light because it is only powered for a few seconds and releasing the starter button removes power from the S terminal and the wire.  My setup is working fine now and I can check after each start to insure the starter engaged light is not on.
 
Regards C
Stan Sutterfield
 
Quote:
Bob and/or others with help..
A couple of months ago there was some discussion about wiring a Skytec starter
per Vans recommendations. I believe Bob recommended eliminating the jumper wire
between the Starter B+ and 'S' terminal and connecting the 'S' terminal to the
starter contactor "I" terminal.  I am installing a Skytec 149-NL starter and
the instructions say to remove this jumper wire when wiring for 24 volts and
leave it in for 12 v operation. Does  removing the jumper effect 12 volt operation?
Also C I would like to add a 'starter engaged' warning light per Bobs'
recommendation in the "connection" by wiring  the "I" terminal of the starter
contactor thru a 5amp fuse to the warning light. Any problem with doing  both
wiring alterations?
Thanks C
Tom Packard


 
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PostPosted: Thu Feb 04, 2010 2:24 pm    Post subject: Starter and contactor wiring Reply with quote

Good Afternoon Jesse,

I wired my starter warning almost that way. I put it at the other end of that fat wire right on the contactor. As long as that wire is hot, for whatever reason, the light will be on. If your starter has an additional internal contactor my version wouldn't work, but if the external contactor is the only way for power to get to the starter it works fine. If the contactor sticks or gets shorted to power in some other manner, the light is lit.

Happy Skies,

Old Bob

In a message dated 2/4/2010 4:14:34 P.M. Central Standard Time, jessejenks(at)hotmail.com writes:
Quote:
Wouldn't it be better to wire the light to the inboard heavy stud on the starter? That way if the light was on after you took your thumb off the button, you would know there is power at the actual starter, not just at the solenoid.

From: jessejenks(at)hotmail.com
To: aeroelectric-list(at)matronics.com
Subject: RE: Re: Starter and contactor wiring
Date: Thu, 4 Feb 2010 13:53:07 -0800

.ExternalClass .ecxhmmessage P {padding:0px;} .ExternalClass body.ecxhmmessage {font-size:10pt;font-family:Verdana;} I'm curious if the "starter engaged light" actually tells you anything more than that you are pressing the starter button with your thumb, which you should hopefully know already? In other words would the light actually inform you of a starter stuck on after the engine is running?
I had been considering weather a light on the panel is worth wile or not.
Thanks.
Jesse
PS I will be wiring like Vans, without the jumper.
From: Speedy11(at)aol.com
Date: Thu, 4 Feb 2010 15:01:36 -0500
Subject: Re: Starter and contactor wiring
To: aeroelectric-list(at)matronics.com

Tom,
For what it's worth, I'll tell you my story.
I have an IO-390 with Skytec LS starter. The starter comes with a jumper wire installed which I understand jumps power over to engage the starter solenoid. The Skytec folks have a diagram on their web site showing how Van's recommends wiring the starter and said the Van's method is bogus (my words) and it would be foolish to wire it that way. I took their advice and did not wire it like Van's. I should have wired like Van's.

Not long ago, during start, I had a run-on starter and had to disconnect the battery to disengage the starter. Long story short, I made a wiring error that, in the event of a stuck contactor or stuck starter solenoid, I could not remove power from the starter. I corrected that error and in the process I asked Bob's opinion and he recommended removing the jumper wire and wiring like Van's.

So, now, the starter solenoid (S term) is powered from the I terminal on the contactor, a starter engaged light is powered from the contactor I terminal and I can now remove all power from the contactor in the event of a starter run-on. I did not put a fuse in the starter light wire from the contactor I terminal to the starter engaged light because it is only powered for a few seconds and releasing the starter button removes power from the S terminal and the wire.  My setup is working fine now and I can check after each start to insure the starter engaged light is not on.

Regards,
Stan Sutterfield

Quote:
Bob and/or others with help..
A couple of months ago there was some discussion about wiring a Skytec starter
per Vans recommendations. I believe Bob recommended eliminating the jumper wire
between the Starter B+ and 'S' terminal and connecting the 'S' terminal to the
starter contactor "I" terminal. I am installing a Skytec 149-NL starter and
the instructions say to remove this jumper wire when wiring for 24 volts and
leave it in for 12 v operation. Does removing the jumper effect 12 volt operation?
Also, I would like to add a 'starter engaged' warning light per Bobs'
recommendation in the "connection" by wiring the "I" terminal of the starter
contactor thru a 5amp fuse to the warning light. Any problem with doing both
wiring alterations?
Thanks,
Tom Packard



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PostPosted: Thu Feb 04, 2010 3:21 pm    Post subject: Starter and contactor wiring Reply with quote

At 03:53 PM 2/4/2010, you wrote:
Quote:
I'm curious if the "starter engaged light" actually tells you
anything more than that you are pressing the starter button with
your thumb, which you should hopefully know already? In other words
would the light actually inform you of a starter stuck on after the
engine is running?

The "I" terminal is an independent connection that
parallels the connetion between the external contactor's
fat-wire studs. So yes, if there's power on the "I"
terminal, then that contactor is either (1) energized
to crank the engine or (2) stuck in a closed condition
after the starter button is released.

Contactor sticking is a rare incident usually related
to cranking with a soggy battery. But it DOES happen.

Adding an indicator lamp to the "I" terminal annunicates
the condition in a timely manner.

Bob . . .


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PostPosted: Thu Feb 04, 2010 3:21 pm    Post subject: Starter and contactor wiring Reply with quote

At 11:35 AM 2/4/2010, you wrote:
Quote:

<jc-matronics_aeroelectric(at)jline.com>

This is great timing. I am confused, because Van's default wiring
plans have you remove the jumper on the starter and wire this B11
wire separately from starter contactor to starter, which seems the
same thing as leaving the jumper in place.

Correct . . .
Bob . . .


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PostPosted: Thu Feb 04, 2010 8:56 pm    Post subject: Starter and contactor wiring Reply with quote

Thanks Bob and Old Bob C
I was confusing myself with going between the Vans diagram for wiring with a separate contactor and the jumper removed on the internal contactor/solenoid C and the Z-22 diagram (which is actually how I'm going to do it). With Z-22 it looks like you would wire the "starter engaged" light like I said; from the inboard (starter side) fat terminal on the starter because battery power is always present (with the master on) at the other fat terminal and if the internal contactor sticks closed that is the only way a light would show it. Am I right?

From: BobsV35B(at)aol.com
Date: Thu C 4 Feb 2010 17:20:57 -0500
Subject: Re: Re: Starter and contactor wiring
To: aeroelectric-list(at)matronics.com

Good Afternoon Jesse C
 
I wired my starter warning almost that way. I put it at the other end of that fat wire right on the contactor. As long as that wire is hot C for whatever reason C the light will be on. If your starter has an additional internal contactor my version wouldn't work C but if the external contactor is the only way for power to get to the starter it works fine. If the contactor sticks or gets shorted to power in some other manner C the light is lit.
 
Happy Skies C
 
Old Bob
 
In a message dated 2/4/2010 4:14:34 P.M. Central Standard Time C jessejenks(at)hotmail.com writes:
Quote:
Wouldn't it be better to wire the light to the inboard heavy stud on the starter? That way if the light was on after you took your thumb off the button C you would know there is power at the actual starter C not just at the solenoid.

From: jessejenks(at)hotmail.com
To: aeroelectric-list(at)matronics.com
Subject: RE: Re: Starter and contactor wiring
Date: Thu C 4 Feb 2010 13:53:07 -0800

.ExternalClass .ecxhmmessage P {padding:0px;} .ExternalClass body.ecxhmmessage {font-size:10pt;font-family:Verdana;} I'm curious if the "starter engaged light" actually tells you anything more than that you are pressing the starter button with your thumb C which you should hopefully know already? In other words would the light actually inform you of a starter stuck on after the engine is running?
I had been considering weather a light on the panel is worth wile or not.
Thanks.
Jesse
PS I will be wiring like Vans C without the jumper.
From: Speedy11(at)aol.com
Date: Thu C 4 Feb 2010 15:01:36 -0500
Subject: Re: Starter and contactor wiring
To: aeroelectric-list(at)matronics.com

Tom C
For what it's worth C I'll tell you my story.
I have an IO-390 with Skytec LS starter.  The starter comes with a jumper wire installed which I understand jumps power over to engage the starter solenoid.  The Skytec folks have a diagram on their web site showing how Van's recommends wiring the starter and said the Van's method is bogus (my words) and it would be foolish to wire it that way.  I took their advice and did not wire it like Van's.  I should have wired like Van's.
 
Not long ago C during start C I had a run-on starter and had to disconnect the battery to disengage the starter.  Long story short C I made a wiring error that C in the event of a stuck contactor or stuck starter solenoid C I could not remove power from the starter.  I corrected that error and in the process I asked Bob's opinion and he recommended removing the jumper wire and wiring like Van's.
 
So C now C the starter solenoid (S term) is powered from the I terminal on the contactor C a starter engaged light is powered from the contactor I terminal and I can now remove all power from the contactor in the event of a starter run-on.  I did not put a fuse in the starter light wire from the contactor I terminal to the starter engaged light because it is only powered for a few seconds and releasing the starter button removes power from the S terminal and the wire.  My setup is working fine now and I can check after each start to insure the starter engaged light is not on.
 
Regards C
Stan Sutterfield
 
Quote:
Bob and/or others with help..
A couple of months ago there was some discussion about wiring a Skytec starter
per Vans recommendations. I believe Bob recommended eliminating the jumper wire
between the Starter B+ and 'S' terminal and connecting the 'S' terminal to the
starter contactor "I" terminal.  I am installing a Skytec 149-NL starter and
the instructions say to remove this jumper wire when wiring for 24 volts and
leave it in for 12 v operation. Does  removing the jumper effect 12 volt operation?
Also C I would like to add a 'starter engaged' warning light per Bobs'
recommendation in the "connection" by wiring  the "I" terminal of the starter
contactor thru a 5amp fuse to the warning light. Any problem with doing  both
wiring alterations?
Thanks C
Tom Packard


 
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PostPosted: Thu Feb 04, 2010 9:07 pm    Post subject: Starter and contactor wiring Reply with quote

Hi Jesse,

Sounds good to me!

Happy Skies,

Old Bob
Do Not Archive

In a message dated 2/4/2010 10:58:20 P.M. Central Standard Time, jessejenks(at)hotmail.com writes:
Quote:
Thanks Bob and Old Bob,
I was confusing myself with going between the Vans diagram for wiring with a separate contactor and the jumper removed on the internal contactor/solenoid, and the Z-22 diagram (which is actually how I'm going to do it). With Z-22 it looks like you would wire the "starter engaged" light like I said; from the inboard (starter side) fat terminal on the starter because battery power is always present (with the master on) at the other fat terminal and if the internal contactor sticks closed that is the only way a light would show it. Am I right?

From: BobsV35B(at)aol.com
Date: Thu, 4 Feb 2010 17:20:57 -0500
Subject: Re: Re: Starter and contactor wiring
To: aeroelectric-list(at)matronics.com

Good Afternoon Jesse,

I wired my starter warning almost that way. I put it at the other end of that fat wire right on the contactor. As long as that wire is hot, for whatever reason, the light will be on. If your starter has an additional internal contactor my version wouldn't work, but if the external contactor is the only way for power to get to the starter it works fine. If the contactor sticks or gets shorted to power in some other manner, the light is lit.

Happy Skies,

Old Bob

In a message dated 2/4/2010 4:14:34 P.M. Central Standard Time, jessejenks(at)hotmail.com writes:
Quote:
Wouldn't it be better to wire the light to the inboard heavy stud on the starter? That way if the light was on after you took your thumb off the button, you would know there is power at the actual starter, not just at the solenoid.

From: jessejenks(at)hotmail.com
To: aeroelectric-list(at)matronics.com
Subject: RE: Re: Starter and contactor wiring
Date: Thu, 4 Feb 2010 13:53:07 -0800

.ExternalClass .ecxhmmessage P {padding:0px;} .ExternalClass body.ecxhmmessage {font-size:10pt;font-family:Verdana;} I'm curious if the "starter engaged light" actually tells you anything more than that you are pressing the starter button with your thumb, which you should hopefully know already? In other words would the light actually inform you of a starter stuck on after the engine is running?
I had been considering weather a light on the panel is worth wile or not.
Thanks.
Jesse
PS I will be wiring like Vans, without the jumper.



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PostPosted: Fri Feb 05, 2010 9:23 am    Post subject: Re: Starter and contactor wiring Reply with quote

Quote:
You got me. Never heard of the 12/24 volt jumper option.
If the starter will function when supplied with 24v
and the "S" terminal left open, then there's something
going on inside that I'm not aware of. Suggest you
follow instructions and leave the jumper installed.

Could there be something like this inside of the starter?
http://tinyurl.com/yallsk4
The manufacturer is pretty adamant about installing that jumper for 12 volts. It seems to me that wiring according to Van's diagram would work too, as long as 12 volts gets applied to that starter jumper-terminal while cranking.
Joe


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PostPosted: Fri Feb 05, 2010 12:07 pm    Post subject: Starter and contactor wiring Reply with quote

At 11:23 AM 2/5/2010, you wrote:
Quote:
--> AeroElectric-List message posted by: "user9253" <fran4sew(at)banyanol.com>


> You got me. Never heard of the 12/24 volt jumper option.
> If the starter will function when supplied with 24v
> and the "S" terminal left open, then there's something
> going on inside that I'm not aware of. Suggest you
> follow instructions and leave the jumper installed.

Could there be something like this inside of the starter?
http://tinyurl.com/yallsk4
The manufacturer is pretty adamant about installing that jumper for 12 volts.

Interesting! It's not clear to me how the pair
of starter windings are managed . . . the PM
starters I'm familiar with have windings only on
an armature accessed through brushes. and commutators.

To accomplish what's depicted would take a dual winding
armature with two sets of brushes on each end of the
winding stack. I've seen armatures like this . . .
usually on dynamotors of the 1940-1960 era.

[img]cid:.0[/img]

Here's an example of a 3-winding armature for a 24v motor,
and two high voltage generators all on the same piece of
moving machinery! I suppose one could do a 2-voltage
starter with two 12 windings on one armature. It would have
to be more complex than the drawing suggests.

If you look at electron flow in the 24v mode, both coils
run left to right. In the 12v mode, the left coil is
left to right, the right coil is right to left . . . they
would oppose each other unless the brush wiring to one
of the windings is also reversed.

Seems mighty complex just to get a "universal" starter.

Quote:
It seems to me that wiring according to Van's diagram would work too, as long as 12 volts gets applied to that starter jumper-terminal while cranking.

That's the way I see it too.

Bob . . .


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PostPosted: Fri Feb 05, 2010 4:41 pm    Post subject: Starter and contactor wiring Reply with quote

Jesse,
Bob has already expertly answered the question.
For me, I was unsure whether it was the starter contactor or the starter solenoid that stuck causing the run-on starter. So, when I changed my wiring, I reasoned that 1) if I were pressing the starter button, I would know that 2) If the starter button itself stuck, I could see the starter light still on and remove power 3) If the contactor stuck, I could see the starter light on and remove power 4) The only way the starter solenoid could stick is if the contactor stuck - that is, removing power from a not-stuck contactor would, by definition, remove power from the starter. Thus, a stuck starter solenoid can only occur if it is still getting power from the contactor. When power is removed from the starter solenoid, then the gear drive will retract and disengage the starter.
For me, the starter engaged light is a worthwhile addition. It tells me that power is or is not applied across the starter contactor. If it is not lit, then power is not being applied to the starter terminals (or the bulb is burned out)
I considered running the starter light wire from the starter terminal, but reasoned that nothing is gained by doing so since power at the contactor I terminal indicates power is applied across the contactor.
Regards,
Stan Sutterfield

Quote:
I'm curious if the "starter engaged light" actually tells you anything more
than that you are pressing the starter button with your thumb=2C which you
should hopefully know already? In other words would the light actually inf
orm you of a starter stuck on after the engine is running?
I had been considering weather a light on the panel is worth wile or not.
Thanks.
Jesse
PS I will be wiring like Vans=2C without the jumper.



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