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Question on switch wiring

 
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longg(at)pjm.com
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PostPosted: Mon Feb 08, 2010 10:42 am    Post subject: Question on switch wiring Reply with quote

I bought a SPST 12 volt lighted switch from digi-key which I would like to use as a fuel pump indicator switch.

SWITCH TOGGLE ILLUM SPST 20A GRN
SCHED B: 853650
ECCN: EAR99
LEAD: LEAD ALL
ROHS:
ROHS NONC
CH652-ND

Assumptions: My fuel pump runs via a relay switch (20 amp B & C S704-1 job).



Question: The switch is provided with a third 1/4” tab on the top (on position) of the switch. Normal use is to add a jumper from the on position to the top tab to illuminate light when turned on.

The switch works great when used with standard power/ground connection, e.g. landing light. When I use it in conjunction with the relay switch, the light comes on when the switch is in the off position.

Ideas appreciated.

Glenn
[quote][b]


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nuckolls.bob(at)aeroelect
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PostPosted: Mon Feb 08, 2010 12:09 pm    Post subject: Question on switch wiring Reply with quote

At 12:33 PM 2/8/2010, you wrote:
Quote:
I bought a SPST 12 volt lighted switch from digi-key which I would like to use as a fuel pump indicator switch.

SWITCH TOGGLE ILLUM SPST 20A GRN
SCHED B: 853650
ECCN: EAR99
LEAD: LEAD ALL
ROHS:
ROHS NONC
CH652-ND

Assumptions: My fuel pump runs via a relay switch (20 amp B & C S704-1 job).



Question: The switch is provided with a third 1/4” tab on the top (on position) of the switch. Normal use is to add a jumper from the on position to the top tab to illuminate light when turned on.

The switch works great when used with standard power/ground connection, e.g. landing light. When I use it in conjunction with the relay switch, the light comes on when the switch is in the off position.


First, why the relay? The switch is rated for 20A . . .
probably enough to control the pump directly.

The third terminal is for grounding the internal LED/Resistor
combination so that the lamp lights when the switch is closed.
For this switch to be "relay augmented" you'll have to wire
the pump as shown here:
[img]cid:7.1.0.9.0.20100208135643.01e91628(at)aeroelectric.com.0[/img]
. . . and this is not a very elegant approach. Unfortunately
the switch you have (like most of it's cousins) doesn't bring
BOTH lamp leads out for independent excitation of the lamp.
One end of the lamp is tied to the "power output" terminal
in the assumption that one ALWAYS uses the switch barefoot
to control power in the +supply lead.

Bob . . .


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longg(at)pjm.com
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PostPosted: Mon Feb 08, 2010 2:47 pm    Post subject: Question on switch wiring Reply with quote

Thanks Bob,

Yes, the switch is overkill (or in reality, perhaps the relay is), but the switch matches the others if underutilized. I did not look hard and long enough for a 1 amp or lower with the same size/style. The pump shipped with 12 ga. wire leads and I really did not want to run a 12 ga. wire to the switch, thus the relay. The FP is rated for 7-10 amps.

The FP is on the checklist but it’s one of the easy to forget items that sometimes gets left on or off. Therefore an pilot light of some kind is a nice feature.

Glenn E. Long


From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of Robert L. Nuckolls, III
Sent: Monday, February 08, 2010 3:02 PM
To: aeroelectric-list(at)matronics.com
Subject: Re: Question on switch wiring



At 12:33 PM 2/8/2010, you wrote:


I bought a SPST 12 volt lighted switch from digi-key which I would like to use as a fuel pump indicator switch.

SWITCH TOGGLE ILLUM SPST 20A GRN
SCHED B: 853650
ECCN: EAR99
LEAD: LEAD ALL
ROHS:
ROHS NONC
CH652-ND

Assumptions: My fuel pump runs via a relay switch (20 amp B & C S704-1 job).



Question: The switch is provided with a third 1/4” tab on the top (on position) of the switch. Normal use is to add a jumper from the on position to the top tab to illuminate light when turned on.

The switch works great when used with standard power/ground connection, e.g. landing light. When I use it in conjunction with the relay switch, the light comes on when the switch is in the off position.


First, why the relay? The switch is rated for 20A . . .
probably enough to control the pump directly.

The third terminal is for grounding the internal LED/Resistor
combination so that the lamp lights when the switch is closed.
For this switch to be "relay augmented" you'll have to wire
the pump as shown here:
[img]cid:image001.jpg(at)01CAA8E5.064AE830[/img]
. . . and this is not a very elegant approach. Unfortunately
the switch you have (like most of it's cousins) doesn't bring
BOTH lamp leads out for independent excitation of the lamp.
One end of the lamp is tied to the "power output" terminal
in the assumption that one ALWAYS uses the switch barefoot
to control power in the +supply lead.

Bob . . .


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nuckolls.bob(at)aeroelect
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PostPosted: Mon Feb 08, 2010 3:31 pm    Post subject: Question on switch wiring Reply with quote

At 04:44 PM 2/8/2010, you wrote:
Quote:
Thanks Bob,

Yes, the switch is overkill (or in reality, perhaps the relay is),
but the switch matches the others if underutilized. I did not look
hard and long enough for a 1 amp or lower with the same size/style.
The pump shipped with 12 ga. wire leads and I really did not want to
run a 12 ga. wire to the switch, thus the relay. The FP is rated for 7-10 amps.

Do you have real world current values for what
the pump needs in normal operations? Is this a
flight pump or an aux/boost pump that is seldom
used/needed? 7A (100 watts) is a LOT of power
for the pumping of fuel. While your pump may be
capable of drawing that much current at rated
maximum volume and pressure, I've found that
most real-world installations are much less
demanding.

I think it likely that you can simply wire
the pump system with 16 awg wires through
the un-aided switch protected by a 10A
fuse/breaker. But you need to get some
real numbers from somebody who's flying
the system or the folks who engineered
the system and have numbers.

Alternatively, wire it all with 14AWG,
15A breaker and leave the relay out. MUCH
simpler and more reliable. The built in
lamp can be used as defined in original
design goals.

Bob. . .


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longg(at)pjm.com
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PostPosted: Tue Feb 09, 2010 6:35 am    Post subject: Question on switch wiring Reply with quote

Excellent, I'm all for simplification. Before I touch it I will get the
real numbers.

Thanks Bob.

--


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