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GPU for Piper

 
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cjensen(at)dts9000.com
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PostPosted: Sat Feb 13, 2010 10:22 am    Post subject: GPU for Piper Reply with quote

Does anyone know of an (relatively) inexpensive source for a ground power unit (GPU) that can be plugged into the wall that can be used for powering a plane's panel, such as a Piper Meridian or Malibu for doing armchair flying to sort through GPS controls, et al? Piper wants 2-3 thousand, which seems pricey, by not surprising. Surely there is a more man's substitute available?
Chuck Jensen


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bgray(at)glasair.org
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PostPosted: Sat Feb 13, 2010 11:30 am    Post subject: GPU for Piper Reply with quote

A 28v/30a regulated power supply and a jumper cable should be all that
is needed.

My PS is manufactured by Astron. (VLS 35M, about $400)

http://www.astroncorp.com/showpage.asp?p=6
Bruce
www.Glasair.org

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cjensen(at)dts9000.com
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PostPosted: Sat Feb 13, 2010 3:14 pm    Post subject: GPU for Piper Reply with quote

Thanks, Bruce...but then, I suppose one has to hook that up to the Piper plug, which is only overpriced by about double. Nonetheless, your link was a good one.

Thanks,
Chuck Jensen

Diversified Technologies
2680 Westcott Blvd
Knoxville, TN 37931
Phn: 865-539-9000 x100
Cell: 865-406-9001
Fax: 865-539-9001
cjensen(at)dts9000.com

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n801bh(at)NetZero.com
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PostPosted: Sat Feb 13, 2010 3:39 pm    Post subject: GPU for Piper Reply with quote

Go to any auto parts store... Look for Cole Hersee part #
11042 plug

With ground return terminal. Brass female contact with spring
grip tension provides solid engagement with the mating socket.
Cable clamp holds cable firmly in place.

do not archive
Ben Haas
N801BH
www.haaspowerair.com

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PostPosted: Sat Feb 13, 2010 4:00 pm    Post subject: GPU for Piper Reply with quote

Thanks for the refresher, Ben, I recall of having seen that part number before and it may well suit my purposes.

Chuck Jensen
[quote] --


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mrspudandcompany(at)veriz
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PostPosted: Sat Feb 13, 2010 4:52 pm    Post subject: GPU for Piper Reply with quote

[quote]
è AeroElectric-List message posted by: "Chuck Jensen"
<cjensen(at)dts9000.com>

Does anyone know of an (relatively) inexpensive source for a ground
power unit (GPU) that can be plugged into the wall that can be used for
powering a plane's panel, such as a Piper Meridian or Malibu for doing
armchair flying to sort through GPS controls, et al? Piper wants 2-3
thousand, which seems pricey, by not surprising. Surely there is a more
man's substitute available

Chuck,
If I understand correctly, that you want to operate the electronics without the engine running. If this is the case, why not just connect a battery maintainer to your battery, plug it in, and it will keep your battery at full charge while running the electronics, provided you have a maintainer with enough capacity. I would assume you would not need more than about 10 amps, so it would not take a very large unit to accomplish this task.
Roger [b]


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Allen Fulmer



Joined: 10 Jan 2006
Posts: 79
Location: Alexander City, AL

PostPosted: Sat Feb 13, 2010 6:10 pm    Post subject: GPU for Piper Reply with quote

Not sure if this is actually relevant to the original question but I bought the Cole Hersee Piper style socket and plug from Aircraft Spruce after reading Bob N’s article on modifying for our OBAM aircraft.

ACS catalog page: http://www.aircraftspruce.com/pdf/2010Individual/Cat10463.pdf

AeroElectric connection article: http://www.aeroelectric.com/articles/grndpwr.pdf

Socket and plug seemed kind of heavy to me? Socket was 10 oz. and plug was 7.2 oz. I guess I really might not have needed the plug as FBO is supposed to have this on his “battery cart?”

Not sure if I am going to use it but it is not decision time yet.

Allen Fulmer
RV7 Finishing wiring


From: owner-aeroelectric-list-server(at)matronics.com [mailto:owner-aeroelectric-list-server(at)matronics.com] On Behalf Of n801bh(at)netzero.com
Sent: Saturday, February 13, 2010 5:37 PM
To: aeroelectric-list(at)matronics.com
Subject: RE: AeroElectric-List: GPU for Piper



Go to any auto parts store... Look for Cole Hersee part #
11042 plug
With ground return terminal. Brass female contact with spring
grip tension provides solid engagement with the mating socket.
Cable clamp holds cable firmly in place.

do not archive


Ben Haas
N801BH
www.haaspowerair.com

--------


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Eggenfellner H6 on orde
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Alexander City, AL
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nuckolls.bob(at)aeroelect
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PostPosted: Sat Feb 13, 2010 7:50 pm    Post subject: GPU for Piper Reply with quote

At 08:08 PM 2/13/2010, you wrote:
Quote:
Not sure if this is actually relevant to the original question but I bought the Cole Hersee Piper style socket and plug from Aircraft Spruce after reading Bob N’s article on modifying for our OBAM aircraft.

ACS catalog page: http://www.aircraftspruce.com/pdf/2010Individual/Cat10463.pdf

AeroElectric connection article: http://www.aeroelectric.com/articles/grndpwr.pdf

Socket and plug seemed kind of heavy to me? Socket was 10 oz. and plug was 7.2 oz. I guess I really might not have needed the plug as FBO is supposed to have this on his “battery cart?”

Yup . . . that's the general rule. Actually, the
"Piper" connector is a lighter, lower cost
alternative to the AN2551 found on other brands
and the heavier Piper aircraft. The C.H. 11041
and mating connector was originally created for
the ground based vehicles market like OTR trucks
and electric fork-lifts. I've used this connector
on several 100+ AMP test systems for really BIG
motors. To my knowledge, Piper was the only folk
who used this connector on the lighter singles. I'm
pretty sure all Brand C and Brand B airplanes used
the AN2551. Any FBO worth his ground power revenues
will have both.

Bob . . . [quote][b]


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cjensen(at)dts9000.com
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PostPosted: Sun Feb 14, 2010 5:14 am    Post subject: GPU for Piper Reply with quote

Roger,

Yes, exactly. the G1000 has a ton of features, but they are only useful if one knows how to find them. The mechanical part can be read in the manual, but the reflexive part can only be learned through arm-chair flying, so powering the panel is the objective.

Your battery charger/minder idea is a good one, but I don't know how much load can be shed to reduce amp draw. During normal operations, it's pretty high at 67 amps, but that's with a bunch of accessories and lights running. Perhaps the G1000 load will be <10 amp, but something less than 20 amps is probably in a safe range.

I want to be able to use the same power source for powering the panel and then, setting it (or having it smart enough) to go to 1 amp for trickle charging the battery longer term. I certainly don't want to damage the battery by overcharging, since the replacement cost implies that Piper has replaced the convention lead-acid battery with a gold-acid battery.

So, the task is to find a 110v input charger that will output 20 amp 24V for arm-chair flying but is smart enough to go to 1 amp long term charging rate, the max recommended for the Concorde 38AH battery, when used for battery charging or topping off.

Are bigger versions of some of the battery minders discussed here appropriate for the task? Apologies for asking others to do my homework, but it's frustrating to know just enough about an issue to have doubts.

Chuck Jensen
[quote] Chuck,
Quote:

If I understand correctly, that you want to operate the electronics without the engine running. If this is the case, why not just connect a battery maintainer to your battery, plug it in, and it will keep your battery at full charge while running the electronics, provided you have a maintainer with enough capacity. I would assume you would not need more than about 10 amps, so it would not take a very large unit to accomplish this task.
Roger

href="http://www.matronics.com/Navigator?AeroElectric-List">http://www.matronics.com/Navigator?AeroElectric-List
href="http://forums.matronics.com">http://forums.matronics.com
href="http://www.matronics.com/contribution">http://www.matronics.com/c
[b]


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nuckolls.bob(at)aeroelect
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PostPosted: Sun Feb 14, 2010 6:50 am    Post subject: GPU for Piper Reply with quote

At 07:12 AM 2/14/2010, you wrote:
Quote:
Roger,

Yes, exactly. the G1000 has a ton of features, but they are only useful if one knows how to find them. The mechanical part can be read in the manual, but the reflexive part can only be learned through arm-chair flying, so powering the panel is the objective.

Your battery charger/minder idea is a good one, but I don't know how much load can be shed to reduce amp draw. During normal operations, it's pretty high at 67 amps, but that's with a bunch of accessories and lights running. Perhaps the G1000 load will be <10 amp, but something less than 20 amps is probably in a safe range.

You would do well to first understand your
electrical system's demands and deduce what
level of control you have over those demands.

The radio will be less than 10A in a 28v system.
Quote:

I want to be able to use the same power source for powering the panel and then, setting it (or having it smart enough) to go to 1 amp for trickle charging the battery longer term. I certainly don't want to damage the battery by overcharging, since the replacement cost implies that Piper has replaced the convention lead-acid battery with a gold-acid battery.

The device necessary to operate your systems on
the ground is not a battery charger nor a battery
maintainer. It's a power supply. You need to do
a survey of energy requirements for accomplishing
the proposed ground operations. This means get a
hall effect ammeter . . . or install a temporary
shunt in the battery lead. Bring the readout
device into the cockpit and then start flipping
switches/pulling breakers.

See what configuration of breakers and controls
gives you the desired functionality . . . and
the measure the current necessary to meet that
design goal.

Quote:

So, the task is to find a 110v input charger that will output 20 amp 24V for arm-chair flying but is smart enough to go to 1 amp long term charging rate, the max recommended for the Concorde 38AH battery, when used for battery charging or topping off.

If your power supply emulates alternator performance
then it would be set for 28.5 volts and it would
also charge the battery. For ground ops, you don't
want to burden a power supply tailored to the task
with charging a battery also. Hence, you would set the
power supply down to 25.0 volts.
Quote:

Are bigger versions of some of the battery minders discussed here appropriate for the task? Apologies for asking others to do my homework, but it's frustrating to know just enough about an issue to have doubts.

We had some discussions here on the list for crafting
a professional grade ground power supply for supporting
maintenance on both 14 and 28v airplanes. The elegant
solution came in the form of an older, Hewlett-Packard
robust bench supply on the order of 30 to 40 amps. This
size device necessarily ran on 240 volts.

But even a 40A supply would not support the ship's
heaviest loads like air conditioners or transient
loads like landing gear retraction systems. Having
the battery 'floated' across the bus would support
transient loads . . . but it's not enough snort
to run large continuous loads.

So the task before you is to define what list
of goodies needs to be supported and then deduce
how much current is required to support those items
plus those over which you have no control.

When you have that number, we can suggest sources
for the hardware suited to your task.

Bob . . .
[quote][b]


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nuckolls.bob(at)aeroelect
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PostPosted: Sun Feb 14, 2010 7:05 am    Post subject: GPU for Piper Reply with quote

At 08:12 AM 2/14/2010, you wrote:
Quote:


Chuck's major problem is that he has a 28v airplane, I thought
jumpstarts only come in 12v.

Correct . . .

Quote:
If you want to go the battery route, buy a couple of cheap auto
batteries and connect them in series to give you 28v, add a battery
charger and a ground service plug and you should be set for 1-2 hours of
ground playtime.

An excellent alternative to a plug-in-the-wall power
supply if one accepts limits to the duration of any
one session. You would want to add a voltmeter to the
system (if not already present) and send class out to
recess when the battery(ies) dropped below about 23
volts.

Class could resume once battery chargers had
the batteries topped off.

You also need to see how the ship's battery
is tied to the system when ground power is plugged
in. Some manufacturers tied their ground power
to the battery side of the battery contactor.
This allowed charging a battery externally without
having the whole airplane "hot". Others tied it
to the bus such that ground power could operated
the airplane with the ship's battery contactor
open. There are good reasons for either philosophy,
you need to know which one has been applied to
your airplane.

The other handy thing about a battery cart is
portability. It can be used to start airplanes
remote from AC mains power. It could be fitted
with both the C-H "Piper" style plug and an
AN2551 compatible plug. With some creative
switching, the batteries could be series or
parallel connected to support both 14 and 28v
airplanes.

Bob . . .

[quote]Bruce
www.Glasair.org

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PostPosted: Sun Feb 14, 2010 2:02 pm    Post subject: GPU for Piper Reply with quote

Nuck/Roger/Bruce,

Good ideas all. Bob suggested external power suggestion that sometimes it is connected through the battery and other times around the battery. In this case, the Meridian has external power plugged with the battery contactor open (off). For utility purposed, the battery start pack and a good high amp charger seems like it would serve my purposes and still have the utility of starting/charging the plane or other's plane.

I like the idea of having the battery in the circuit as has been advised many times on this site, it's a world class capacitor and keeps a lot of things from bad endings when things don't go exactly right.

I believe the minimum am load is about 12-13 amp, but the POH doesn't speak to it directly. I'm going to check with Piper to see if they see any shortcomings of this method. Hopefully, I can wrangle an answer out of them after they give me the spiel for the $3K charger.

Chuck Jensen

[quote] --


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icrashrc



Joined: 16 Mar 2006
Posts: 247
Location: Mishawaka, In

PostPosted: Mon Feb 15, 2010 2:54 am    Post subject: Re: GPU for Piper Reply with quote

You may want to consider a 24 or 28 volt power supply like one of these.

http://www.mpja.com/products.asp?dept=3&main=1

Or you could get a pair of 12 volt supplies and wire them in series.

http://www.feathermerchantrc.com/

http://www.rcgroups.com/forums/member.php?u=19395

cjensen(at)dts9000.com wrote:
Does anyone know of an (relatively) inexpensive source for a ground power unit (GPU) that can be plugged into the wall that can be used for powering a plane's panel, such as a Piper Meridian or Malibu for doing armchair flying to sort through GPS controls, et al? Piper wants 2-3 thousand, which seems pricey, by not surprising. Surely there is a more man's substitute available?
Chuck Jensen


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PostPosted: Tue Feb 16, 2010 5:00 pm    Post subject: GPU for Piper Reply with quote

I've been using a pair of 7Ahr AGM batteries for ground power for my
28V system. They can be had at any of the on-line battery houses for
about $20 and are easy to maintain. Works like a charm.

Dan


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