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Noise Insulating Foam
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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Mon Feb 22, 2010 10:22 pm    Post subject: Noise Insulating Foam Reply with quote

Hi Folks:

Recently, someone posted the name and a source for some thin noise
insulating self-adhesive foam. At the time, I did not see a requirement for
it, but now I do.

After rebuilding the mkIII center section with sheet metal and not lexan, I
am now flying in a true snare drum. Blamed it on my radio, my hearing, and
anyone else that was standing around, when I realized I had created a drum.
The 10.5 hour flight day returning from Homer Kolb's funeral almost killed
me. Not only was I deaf as a door knob, but the noise had beat the crap out
of me and I was worn out well before I saw Gantt IAP and home.

Need to get some and get the noise killed before I start serious flying in
April.

Thanks,

john hauck
mkIII
Titus, Alabama


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hauck's holler
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Dana



Joined: 13 Dec 2007
Posts: 1047
Location: Connecticut, USA

PostPosted: Tue Feb 23, 2010 4:10 am    Post subject: Noise Insulating Foam Reply with quote

At 10:44 PM 2/22/2010, John Hauck wrote:
Quote:
--> Kolb-List message posted by: "John Hauck" <jhauck(at)elmore.rr.com>

Hi Folks:

Recently, someone posted the name and a source for some thin noise
insulating self-adhesive foam. At the time, I did not see a requirement for
it, but now I do.

John, E-A-R is one manufacturer. McMaster-Carr sells many of their products.

-Dana
--
America is at that awkward stage. It's too late to work within the system,
but too early to shoot the bastards. [quote][b]


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Richard Pike



Joined: 09 Jan 2006
Posts: 1671
Location: Blountville, Tennessee

PostPosted: Tue Feb 23, 2010 5:43 am    Post subject: Re: Noise Insulating Foam Reply with quote

John, I found that regular automotive headliner material helps a lot, there is a local fabric and sewing shop that has a half dozen different colors in stock. It has foam on the back, and that generic headliner fabric on the facing side, put it on with spray upholstery contact adhesive. Don't know if it is as effective as dedicated sound dampening foam, but it is readily available, looks real good, light weight and fairly easy to work with. One layer would stop the aluminum from vibrating, I suppose you could use two layers to get that Lexus-quiet ride...

Richard Pike
MKIII N420P (420ldPoops)


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Eugene Zimmerman



Joined: 10 Jan 2006
Posts: 392

PostPosted: Tue Feb 23, 2010 5:51 am    Post subject: Noise Insulating Foam Reply with quote

John,

Try
http://www.mcmaster.com/#sound-absorbers/=5xxn8t

Gene

On Feb 22, 2010, at 10:44 PM, John Hauck wrote:

Quote:


Hi Folks:

Recently, someone posted the name and a source for some thin noise
insulating self-adhesive foam. At the time, I did not see a
requirement for
it, but now I do.

After rebuilding the mkIII center section with sheet metal and not
lexan, I
am now flying in a true snare drum. Blamed it on my radio, my
hearing, and
anyone else that was standing around, when I realized I had created
a drum.
The 10.5 hour flight day returning from Homer Kolb's funeral almost
killed
me. Not only was I deaf as a door knob, but the noise had beat the
crap out
of me and I was worn out well before I saw Gantt IAP and home.

Need to get some and get the noise killed before I start serious
flying in
April.

Thanks,

john hauck
mkIII
Titus, Alabama


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Tue Feb 23, 2010 6:28 am    Post subject: Noise Insulating Foam Reply with quote

Thanks to everyone that responded to my request for Noise Insulating Foam.

I have to get some relief. Not only is the noise overpowering me, but is
interferring with my radio transmissions. I've got some foam rubber to seal
the front of the tailboom. I think that is a noise source also, plus a
draft.

john hauck
mkIII
Tutus, Alabama


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PostPosted: Tue Feb 23, 2010 6:31 am    Post subject: Noise Insulating Foam Reply with quote

> Hi Folks:
Quote:

Recently, someone posted the name and a source for some thin noise
insulating self-adhesive foam.>
john hauck
mkIII
Titus, Alabama
 

Hey John, everyone,
 
  A couple of years ago I bought some insultation from America's greatest auto parts vender......J.C. Whitney.  (the greatest part was a joke, guys)
 
  I still haven't installed it. I bought for the firewall on the GlaStar I was building.  IIRC, it's got adhesive on one side, and something really shiny on the other, like aluminum foil.  The insulation stuff looks like a horse blanket  (I think...I haven't looked it over for a couple of years)  I'm headed out to my shop in a few minutes, I'll find it and get a better look.
 
  The stuff I have is that shiny insulation they spread all over the interior of a car, prior to carpet and door panel reinstallation.
 
Mike Welch
spring looks like it's around the corner here in central Missouri
MkIII
 
BTW, I've been meaning to ask about Gantt IAP.  I can't seem to find it.  Is that your personal airport facility?

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PostPosted: Tue Feb 23, 2010 6:44 am    Post subject: Noise Insulating Foam Reply with quote

John,
 
  I just ran out and checked on my JCW insultion.  The shiny part and the horse blanket part is correct, but there isn't any adhesive on one side.  Evidently, if someone wants this stuff to stay in place, they have to get some of that 3M spray adhesive.
  If you didn't mind a silvery look, this stuff may be what you want.  It feels like a good product, and I'm certain it would absolutely deaden a lot of the noise.
 
  Let me know, and I'll mail you a chunk of it to inspect.  (it's about 1/4" thick)
 
 
Gene,
 
  I also measured (the best I could) my gear leg's length.  It's awful hard to tell where the top end is, since it's inside the mounting tube, but it is really close to 36-38".
 
Mike Welch
 
Quote:
 
Hotmail: Trusted email with Microsoft’s powerful SP target='_new'>Sign up now. [quote][b]


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Tue Feb 23, 2010 7:11 am    Post subject: Noise Insulating Foam Reply with quote

Mike W/Gang:

I have found a good source of skinned polyurethane, adhesive on one side. Probably go with that.

Gantt IAP is my 750 foot airstrip located on the Gantt Farm, 3 miles by road from my house. It is located in a cow pasture and I have been flying out of it for 26 years. I have two hangers. For the first time in 26 years, I have no cows or cow manure mining my airstrip. That won't last long though. New cattleman is heading this way with his cows this Spring. The strip is not registered. I saw no need to get involved with the bureaucracy and red tape of the Federal Government.

I made my first solo fixed wing flight out of this strip when it was 650 feet long, in 1984, with no fixed wing training, other than what I could learn from a stack of stick and rudder books I got at the US Air Force Air University Library, Maxwell AFB, Alabama. Being an Army helicopter pilot helped tremendously, but did not cover all the bases. Took two take offs and landings to get it right. I screwed up my first landing in an airplane. All other phases of fixed wing flight, I had no problem with. My biggest fear as a rotary wing pilot only was stall speed. This was something I had never dealt with until the day I decided to fly my brand new Ultrastar.

Do not recommend this type flight training procedure for anyone.

A nice 3,000 foot airport would have been much safer.

I have built three Kolbs. All made their initial flights out of Gantt IAP.

Gantt is truly an international airport. Every international flight I have made was initiated here.

john hauck
mkIII
Titus, Alabama


[quote] The stuff I have is that shiny insulation they spread all over the interior of a car, prior to carpet and door panel reinstallation.

Mike Welch
spring looks like it's around the corner here in central Missouri
MkIII

BTW, I've been meaning to ask about Gantt IAP. I can't seem to find it. Is that your personal airport facility?

[b]


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PostPosted: Tue Feb 23, 2010 7:32 am    Post subject: Noise Insulating Foam Reply with quote

Hi Folks:

Recently, someone posted the name and a source for some thin noise
insulating self-adhesive foam. At the time, I did not see a requirement for

it, but now I do.



john hauck

Quote:
>>>>>>>>>>>>>>>

John and the group

I had found some material that I was going to do some more checking on.
It is called "floor muffler" it is a sound and moisture control
underlayment manufactured by diversified foam products, inc.
1 800 440 6008 WWW.flooringunderlayments.com

It is .07 inches thick. Where I found it was at a place that sells hardwood
floors. They had a sample of this and some other underlayments mounted on
some plywood, then had a sample of hardwood floor mounted on top. They had
a golf ball that could be used as a striking device and when hit the noise
was maybe 1/4 as loud as compared to the other underlayment in the same
display. I know we are not talking apples to apples but the material is
extremely light weight, and would have to be mounted with some type of spray
on adhesive or contact cement.

Good luck

Boyd Young MkIII


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PostPosted: Wed Feb 24, 2010 7:58 pm    Post subject: Noise Insulating Foam Reply with quote

John,
Hi-Tech Foams Lincoln NE 402-470-2346.I believe the product is called Denso-Foam.It's 1/2" thick

peel and stick on the white side,black on the other.
G.Aman






--


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John Hauck



Joined: 09 Jan 2006
Posts: 4639
Location: Titus, Alabama (hauck's holler)

PostPosted: Wed Feb 24, 2010 8:07 pm    Post subject: Noise Insulating Foam Reply with quote

Gary A/Gang:

That is the one I remember now.

Thanks a million.

I'll check them out.

Did you use this in your airplane? or know someone that did? have any results?

john hauck
mkIII
titus, alabama


[quote] Hi-Tech Foams Lincoln NE 402-470-2346.I believe the product is called Denso-Foam.It's 1/2" thick

peel and stick on the white side,black on the other.
G.Aman




[b]


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John Hauck



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PostPosted: Wed Feb 24, 2010 8:57 pm    Post subject: Noise Insulating Foam Reply with quote

OK.

Thanks,

john hauck
mkIII
Titus, Alabama



Quote:
Got yards of the stuff everywhere I thought it would help.In the center cover on root ends.on both sides of the spar carry through and on the inside of the top and in the cabin.Ask Rick if it helps.

[quote][b]


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Thom Riddle



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PostPosted: Thu Feb 25, 2010 6:10 am    Post subject: Re: Noise Insulating Foam Reply with quote

Here is another source of soundproofing products.

http://www.soundprooffoam.com/soundproofing.html?page_type=Soundproofing

I've not tried any of these.


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John Hauck



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PostPosted: Thu Feb 25, 2010 8:36 am    Post subject: Noise Insulating Foam Reply with quote

Here is another source of soundproofing products.

http://www.soundprooffoam.com/soundproofing.html?page_type=Soundproofing

I've not tried any of these.

--------
Thom Riddle


Thanks, Thom R:

I like this one, RoadBlockR:

http://www.soundprooffoam.com/automotive-sound-dampening.html

It was originally designed for aircraft and heavy trucks. My mkIII will
easily compete with these two for producing loud noise.

Price seems within reach. All I need to do is determine how much I need and
order it. Would be nice to knock out some of the racket I am being
bombarded with.

john hauck
mkIII
Titus, Alabama


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Thom Riddle



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PostPosted: Thu Feb 25, 2010 8:56 am    Post subject: Re: Noise Insulating Foam Reply with quote

I think I'll be ordering some of this RoadBlocker too. I didn't see that particular style until you pointed it out, John. I'll probably put some overhead permanently and a removable piece between the back seat and aft fuselage area. Might even add some to the fabric in the aft fuselage area. At 1/2 lb per sqft, the wt penalty is minimal.

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PostPosted: Thu Feb 25, 2010 9:19 am    Post subject: Noise Insulating Foam Reply with quote

At 10:35 AM 2/25/10 -0600, you wrote:
Quote:

I like this one, RoadBlockR:

http://www.soundprooffoam.com/automotive-sound-dampening.html


John,

Still seems expensive and heavy. Standard house extruded foam insulation
weighs only about 0.1 pound per square foot per inch thickness. Might be
worth a try.

Jack B. Hart FF004
Winchester, IN


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PostPosted: Thu Feb 25, 2010 9:47 am    Post subject: Re: Noise Insulating Foam Reply with quote

I'm not a sound engineer but seem to recall reading that unlike thermal insulation, the density of the acoustic barrier material is an important factor in reducing dbl levels. If this is the case, then the lightest material may not do the job. I've been researching this since this subject came up but have not found any definitive information on it.

Since Will Uribe works in this area, maybe if he is monitoring this thread he might be able to add something useful for our mutual benefit.


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John Hauck



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PostPosted: Thu Feb 25, 2010 9:48 am    Post subject: Noise Insulating Foam Reply with quote

Still seems expensive and heavy. Standard house extruded foam insulation
weighs only about 0.1 pound per square foot per inch thickness. Might be
worth a try.

Jack B. Hart FF004
Jack H/Gang:

I went down to the big city of Wetumpka, AL, last night to check out what
they had at Lowes. Problem with this stuff is the fire hazard and the
noxious fumes created by fire, which would be deadly in some crashes. Based
on my flying style and geographic hazards where I fly, I don't mind spending
more for a product, even though there is a weight penalty involved, if it
won't kill me if I crash and burn. Primarily, I want to kill some of the
noise, and do it safely.

There is another problem with spilled fuel when refueling. My fuel filler
is on the top left rear half of the center section. I haven't checked but
spilled fuel would probably melt the foam insulation.

Thanks for your input.

john hauck
mkIII
Titus, Alabama


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PostPosted: Thu Feb 25, 2010 10:01 am    Post subject: Re: Noise Insulating Foam Reply with quote

I found the following site to be helpful in explaining this subject, including the sound barrier ratings. This site also sells the RoadBlockeR and other acoustic materials.

http://www.soundproofcow.com/how-we-test-sound-blocking-products.html


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PostPosted: Thu Feb 25, 2010 12:35 pm    Post subject: Noise Insulating Foam Reply with quote

John H.,
 
  Do you have an electronic noise-cancelling headset?  I bought one of those Headsets, Inc. kits that you install yourself.  I bought it from them at the 2008 Oshkosh Airshow.  I finally got around to soldering it in to my David Clark 13.4 .
 
  Results;  for me, mixed.  My hearing is bad.  Damn near gone, I think.  Severe tinnitus, too. 
 
  When I turn on the noise-cancelling function on my headphones, I'd say the background noise reduction is better, but definitely not gone.  I was just wondering how much improvement I could expect from this method, if you have experience with one.
 
Thanks,   Mike Welch
 
 
 
 
 
  
 
Quote:
From: jhauck(at)elmore.rr.com
To: kolb-list(at)matronics.com
Subject: Re: Re: Noise Insulating Foam
Date: Thu, 25 Feb 2010 10:35:04 -0600

--> Kolb-List message posted by: "John Hauck" <jhauck(at)elmore.rr.com>


Here is another source of soundproofing products.

http://www.soundprooffoam.com/soundproofing.html?page_type=Soundproofing

I've not tried any of these.

--------
Thom Riddle




Thanks, Thom R:

I like this one, RoadBlockR:

http://www.soundprooffoam.com/automotive-sound-dampening.html

It was originally designed for aircraft and heavy trucks. My mkIII will
easily compete with these two for producing loud noise.

Price seems within reach. All I need to do is determine how much I need and
order it. Would be nice to knock out some of the racket I am being
bombarded with.

john hauck
mkIII
Titus, Alabama


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