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Substituting .016 for .020 on the skins?
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mcjon77



Joined: 17 May 2008
Posts: 55
Location: Chicago

PostPosted: Sat Feb 27, 2010 7:19 pm    Post subject: Substituting .016 for .020 on the skins? Reply with quote

Hi guys,

Just wanted to know if anyone has tried substituting .020 for the .016 skins on the fuselage and wings. I thought that their might be a discussion about this before, but after searching, I couldn't find it.

Thanks!


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PostPosted: Sat Feb 27, 2010 7:57 pm    Post subject: Substituting .016 for .020 on the skins? Reply with quote

This has been covered on the older combined Zenith list. A few people have done it, and it has been approved by Zenith.
John Marzulli

http://www.GenevieveMarzulli.org/
http://MarzulliPhoto.net/
http://701Builder.blogspot.com/

On Sat, Feb 27, 2010 at 7:19 PM, mcjon77 <mcjon77(at)yahoo.com (mcjon77(at)yahoo.com)> wrote:
[quote]--> Zenith701801-List message posted by: "mcjon77" <mcjon77(at)yahoo.com (mcjon77(at)yahoo.com)>

Hi guys,

Just wanted to know if anyone has tried substituting .020 for the .016 skins on the fuselage and wings.  I thought that their might be a discussion about this before, but after searching, I couldn't find it.

Thanks!

--------
Jon McDonald
Building Sonex #1287
Thinking ahead about a Zenith CH 701 Very Happy


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stepinwolf



Joined: 21 Jan 2008
Posts: 133
Location: Canada

PostPosted: Sun Feb 28, 2010 5:23 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

Jon,

I figured it out a little while back with one of the local suppliers, and by doing so, there is a approx. 30 lbs weight penalty, and an increase in strength of the aircraft of 25%, not to mention eliminating a good portion of the oil canning.

fly safe
Robert
the 701 & 750 scratch


[quote] ---


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PostPosted: Sun Feb 28, 2010 7:04 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

Hi Jon,
I built a 601HDS and used .020 where .016 was called out on the plans.
Just handling .016 is a frustration because it will bend to nearly any
soft touch, handling etc. I looked at .020 that could easily be damaged
thru handling and went to .025. The net result was a better looking set
of wings and
fuselage. I've seen 701 upper wings skins hanging on a wall and watched
the shape change while sunshine and shadows moved across them.
By all means, go with .020 and avoid .016 where possible. Do figure the
weight added and work it up from there.

Larry McFarland 601HDS at www.macsmachine.com

mcjon77 wrote:
Quote:


Hi guys,

Just wanted to know if anyone has tried substituting .020 for the .016 skins on the fuselage and wings. I thought that their might be a discussion about this before, but after searching, I couldn't find it.

Thanks!

--------
Jon McDonald
Building Sonex #1287
Thinking ahead about a Zenith CH 701 Very Happy


Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=288565#288565




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PostPosted: Sun Feb 28, 2010 9:41 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

I was over at a friends yesterday and noticed that his 750 has .020
skins on the wings. Zenith continues to get wiser. Pegastol wings
always used .020 and twice the ribs. Just some info. Larry

John Marzulli wrote:
Quote:
This has been covered on the older combined Zenith list. A few people have
done it, and it has been approved by Zenith.

John Marzulli

http://www.GenevieveMarzulli.org/
http://MarzulliPhoto.net/
http://701Builder.blogspot.com/


On Sat, Feb 27, 2010 at 7:19 PM, mcjon77 <mcjon77(at)yahoo.com> wrote:

>
>
> Hi guys,
>
> Just wanted to know if anyone has tried substituting .020 for the .016
> skins on the fuselage and wings. I thought that their might be a discussion
> about this before, but after searching, I couldn't find it.
>
> Thanks!
>
> --------
> Jon McDonald
> Building Sonex #1287
> Thinking ahead about a Zenith CH 701 Very Happy
>
>
> Read this topic online here:
>
> http://forums.matronics.com/viewtopic.php?p=288565#288565
>



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PostPosted: Sun Feb 28, 2010 10:04 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

Not wanting to argue, but it struck me that your weight gain might be a
little off or maybe not. I did some calculating using the weights
supplied in the Airparts Inc. catalog. The difference between .016 and
.020 is +.23lbs per linear foot. That means a 8ft piece of .020 would
weight 1.84lbs more. If you used 6 sheets per wings, that would be a
little over 11 lbs per wing or 22 lbs for both. Could be over 30 for
the whole aircraft. Not bad considering the benefits. A ton easier to
work with, helps with beer canning, doesn't dent near as easy and so on.
That's not counting the added strength. Zenith must saw the
advantages, like I said earlier, the 750 wings use it.
Anyway, just thought I'd pipe in for what it's worth. Take care, Larry
N1234L

Robert Pelland wrote:
[quote] Jon,

I figured it out a little while back with one of the local suppliers, and by doing so, there is a approx. 30 lbs weight penalty, and an increase in strength of the aircraft of 25%, not to mention eliminating a good portion of the oil canning.

fly safe
Robert
the 701 & 750 scratch


---


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stepinwolf



Joined: 21 Jan 2008
Posts: 133
Location: Canada

PostPosted: Sun Feb 28, 2010 10:58 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

Larry,

I think we are both very close to the total weight increase. It was some time ago, but I seem to recall how we arrived at the numbers. The local aluminum supplier, has all his pricing on a dollar per pound basis, so we took the weights supplied by the mill for both thicknesses, ( all weights are calculated by the square foot and not linear ) multiplied by the amount of sheets needed, and we came to about thirty pounds, give or take a few, for the complete airframe.

Personally I used the .020 everywhere the .016 was called for, and never regretted my decision, especially when the time came to manipulate ( I always work alone ) the 12' sheets.

Larry, and by the way, we are not arguing, just expressing are own opinions Surprised)

Fly safe
Robert

[quote] ---


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PostPosted: Sun Feb 28, 2010 11:04 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

Spruce has a table with weight per sqr ft. Look at the bottom of this page:

http://www.aircraftspruce.com/catalog/mepages/aluminfo.php

It is fuzzy but legible. If you have a printed catalog the table is there too.

-- Craig

From: owner-zenith701801-list-server(at)matronics.com [mailto:owner-zenith701801-list-server(at)matronics.com] On Behalf Of Robert Pelland
Sent: Sunday, February 28, 2010 10:58 AM
To: zenith701801-list(at)matronics.com
Subject: Re: Zenith701801-List: Substituting .016 for .020 on the skins?

Larry,

I think we are both very close to the total weight increase. It was some time ago, but I seem to recall how we arrived at the numbers. The local aluminum supplier, has all his pricing on a dollar per pound basis, so we took the weights supplied by the mill for both thicknesses, ( all weights are calculated by the square foot and not linear ) multiplied by the amount of sheets needed, and we came to about thirty pounds, give or take a few, for the complete airframe.

Personally I used the .020 everywhere the .016 was called for, and never regretted my decision, especially when the time came to manipulate ( I always work alone ) the 12' sheets.

Larry, and by the way, we are not arguing, just expressing are own opinions Surprised)

Fly safe
Robert

[quote] ---


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PostPosted: Sun Feb 28, 2010 11:48 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

When I was considering scratch building my 701 I looked at using .020
instead of .016 for all of the parts. I found a 35 pound increase in the
weight. .020 is a little easier to handle but not that much. Like a lot of
builders just looking to start building, I thought I had a lot of great
ideas to improve the design. It turns out that I used some of my ideas, and
I like and use them every time I fly. But most of my ideas never made it
into the build, I found most had no real advantage as to final weight or fly
ability.

If my 701 was 35 pounds heavier I would have to leave behind the stove and
food on my camping trip. Not an option!

As far as "fixing" some problems, I'm not sure what they are. The 701 has
not had a in-flight structural failure in 20 years, so I'm not sure you need
to make it 25% stronger and I have not heard of any metal fatigue from oil
canning. But it will sure tell you when you are off the ball. Nothing a
good headset won't fix.

I have had my 701 flying for about a year now and oil canning is not and
issue for me.

I recently saw a Savannah at a fly in with Pega-Stol wings, what a
mechanical nightmare and heavy. There is a reason a number of people have
gone out of business trying to make that wing work and nothing but bad
reviews on assembling them. And a very small advantage in top speed. I
don't know about you, but I didn't build this plane to go fast and loose
STOL performance.

Mark S.
701/912ULS
80 hrs


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mcjon77



Joined: 17 May 2008
Posts: 55
Location: Chicago

PostPosted: Sun Feb 28, 2010 3:53 pm    Post subject: Re: Substituting .016 for .020 on the skins? Reply with quote

.016 weighs .225 lbs per square foot according to Wicks Aircraft.
.020 weighs .282 lbs per square foot according to Wicks Aircraft.
this means a difference of .057lbs per square foot.

A 4x12 sheet of aluminum is 48 square feet.
This means that there is a 2.736 lbs increase per sheet used.
My bet is that it is somewhere between 30-35lbs difference (11-13 sheets).


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PostPosted: Sun Feb 28, 2010 11:50 pm    Post subject: Substituting .016 for .020 on the skins? Reply with quote

Well said Mark as nice as it looks .020 is 1/4 thicker hence 1/4 heavier. A little oil canning sounds much better than trees smacking an overweighted plane

Sent from my iPod

On Feb 28, 2010, at 2:47 PM, "Mark Sherman" <n752ms(at)softcom.net> wrote:


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PostPosted: Mon Mar 01, 2010 1:44 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

.020 is a ridiculous weight penalty for such an aircraft.
  
Oil canning is easily eliminated by .016 angle in the fuselage, and intermediate foam ribs in the wing, both stuck in with Sikkaflex or similar polyurethane adhesive. 
A couple of pounds maybe, and very effective.  Tried and proven.
JG

On Mon, Mar 1, 2010 at 5:34 PM, mksoucy(at)yahoo.com (mksoucy(at)yahoo.com) <mksoucy(at)yahoo.com (mksoucy(at)yahoo.com)> wrote:
[quote]--> Zenith701801-List message posted by: "mksoucy(at)yahoo.com (mksoucy(at)yahoo.com)" <mksoucy(at)yahoo.com (mksoucy(at)yahoo.com)>

Well said Mark as nice as it looks .020 is 1/4 thicker hence 1/4 heavier. A little oil canning sounds much better than trees smacking an overweighted plane

Sent from my iPod

On Feb 28, 2010, at 2:47 PM, "Mark Sherman" <n752ms(at)softcom.net (n752ms(at)softcom.net)> wrote:








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John Bolding



Joined: 23 May 2006
Posts: 281

PostPosted: Mon Mar 01, 2010 5:46 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

In looking back after messing around with these little airplanes for almost
40 yrs I can say with conviction that the most important aspect of building
an airplane you can enjoy to the fullest extent is KEEP IT LIGHT.

I've also discovered that first time builders are more commonly guilty of
this sin than someone who understands the ramifications of building a lead
sled.

I have been blessed to have met and personally know(n) several of the well
known designers of small aircraft , Van (I built an EARLY RV) CG Taylor
(yep, THAT one), Dave Thurston, John Thorp, Dave Blanton, Bob Barrows and
EVERY ONE of them would beat it into your head to not add unnecessary
weight. Thorp wrote an article for Sport Aviation in the 70's I think about
adding a multifunction stick grip (1#) to the top of the stick in a T18 and
he chased that ONE pound all thru the structure showing how it affected
performance and how other things were influenced by it.

Boeing and Airbus would send you a BIG pile of $$ if you could tell them how
to save 30# on one of their aircraft, giving up that much weight on a 1100#
plane is foolish. (I'm being generous with the word foolish)

I've got a buddy that just finished a Glasair TD, he has constant speed
prop, LOTS of filler and paint, heavier engine, 80 gals worth of tanks,
autopilot, Garmin 530 and every instrument known to man , radio stack that
would do justice to a
Gulfstream V, leather upholstery.... you get the picture. Would you believe
his airplane is 280# heavier than mine, our s/n's are 14 apart. Can't wait
to outrun/outclimb/fly slower on less fuel in an aircraft that has 30 less
hp. than he has.

Add ONLY Lightness.

John


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PostPosted: Mon Mar 01, 2010 7:55 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

I agree with you John, but there are good reasons to use .020 over .016
when the .016 is too frail for the job and so easily damaged.
Depends on your perspective and how long you want to keep the plane.
Better advice is to drop 30 lbs off your own frame.
I've done that and kept it off.

Larry McFarland 601HDS at www.macsmachine.com

John Bolding wrote:
Quote:

<jnbolding1(at)teleshare.net>

In looking back after messing around with these little airplanes for
almost 40 yrs I can say with conviction that the most important aspect
of building an airplane you can enjoy to the fullest extent is KEEP IT
LIGHT.

I've also discovered that first time builders are more commonly guilty
of this sin than someone who understands the ramifications of building
a lead sled.

I have been blessed to have met and personally know(n) several of the
well known designers of small aircraft , Van (I built an EARLY RV)
CG Taylor (yep, THAT one), Dave Thurston, John Thorp, Dave Blanton,
Bob Barrows and EVERY ONE of them would beat it into your head to not
add unnecessary weight. Thorp wrote an article for Sport Aviation in
the 70's I think about adding a multifunction stick grip (1#) to the
top of the stick in a T18 and he chased that ONE pound all thru the
structure showing how it affected performance and how other things
were influenced by it.

Boeing and Airbus would send you a BIG pile of $$ if you could tell
them how to save 30# on one of their aircraft, giving up that much
weight on a 1100# plane is foolish. (I'm being generous with the word
foolish)

I've got a buddy that just finished a Glasair TD, he has constant
speed prop, LOTS of filler and paint, heavier engine, 80 gals worth of
tanks, autopilot, Garmin 530 and every instrument known to man , radio
stack that would do justice to a
Gulfstream V, leather upholstery.... you get the picture. Would you
believe his airplane is 280# heavier than mine, our s/n's are 14
apart. Can't wait to outrun/outclimb/fly slower on less fuel in an
aircraft that has 30 less hp. than he has.

Add ONLY Lightness.

John



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bobkat



Joined: 07 Sep 2008
Posts: 143
Location: Bismarck, ND

PostPosted: Mon Mar 01, 2010 8:38 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

Let us all know how you did that, Larry! LOL
I took off the slats to run some V speed tests without slats and the first
thing I did was hit some small bird and dent in the leading edge! I haven't
painted it yet so I'm usure how to get rid of the dent. One thing I've been
considering after reading this topic is that if I have to reskin the leading
edges of the wing before painting, I'd go to heavier aluminum. Wouldn't add
much weight if one only did the leading edge and it could add a bit of
stiffness to the wind, not that that's required. Wouldn't matter if you
"goose" a goose or other heavy bird but might help with the little guys.
---


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stepinwolf



Joined: 21 Jan 2008
Posts: 133
Location: Canada

PostPosted: Mon Mar 01, 2010 8:52 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

Larry,

It look's as though there are as many opinions on the 30 lbs issue as there are 701 flyers. As for myself I can live with the extra 30 lbs ( everybody and his dog, knows that lighter is better ) since I fly alone. I also considerablely reduced the wing loading by increasing the wingspan ( I have a copy of Mr. C. Heinz original sketches ) by 550mm on each wing. I was not comfortable in any increase outboard of the strut attachment point, so as not to increase the fragility of the wing, the extra material was inserted between the fuselage and the outer strut attachment bracket.

My humble calculations ( I might be wrong on this ) give me a new wing loading of 7.85 for the extended wingspan, as compared to the regular 9.0 that is given for the normal 701 wing, so I think it will more then compensate for the slight increase in weight. I also have an 80 HP Rotax mounted, and it is much lighter then all the auto conversions that are presently flying quite well. One way or the other it is an experimental, and the decision was ultimately mine, and one that I can live with it.

By the way, I don't sleep out, I don't need to haul a stove, and if I ever need to cook, I can do it on the hot coals. Surprised), just kidding,,,,,

Robert
the 701 & 750 scratch



[quote] ---


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PostPosted: Mon Mar 01, 2010 8:52 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

Larry.

You say the .016 is to frail, what facts do you base this on?

Mark S.

Sent from my iPhone

On Mar 1, 2010, at 7:48 AM, Larry McFarland <larry(at)macsmachine.com>
wrote:

Quote:

>
I agree with you John, but there are good reasons to use .020 over .
016 when the .016 is too frail for the job and so easily damaged.
Depends on your perspective and how long you want to keep the plane.
Better advice is to drop 30 lbs off your own frame.
I've done that and kept it off.

Larry McFarland 601HDS at www.macsmachine.com

John Bolding wrote:
>
> >
>
> In looking back after messing around with these little airplanes
> for almost 40 yrs I can say with conviction that the most important
> aspect of building an airplane you can enjoy to the fullest extent
> is KEEP IT LIGHT.
>
> I've also discovered that first time builders are more commonly
> guilty of this sin than someone who understands the ramifications
> of building a lead sled.
>
> I have been blessed to have met and personally know(n) several of
> the well known designers of small aircraft , Van (I built an EARLY
> RV) CG Taylor (yep, THAT one), Dave Thurston, John Thorp, Dave
> Blanton, Bob Barrows and EVERY ONE of them would beat it into your
> head to not add unnecessary weight. Thorp wrote an article for
> Sport Aviation in the 70's I think about adding a multifunction
> stick grip (1#) to the top of the stick in a T18 and he chased that
> ONE pound all thru the structure showing how it affected
> performance and how other things were influenced by it.
>
> Boeing and Airbus would send you a BIG pile of $$ if you could tell
> them how to save 30# on one of their aircraft, giving up that much
> weight on a 1100# plane is foolish. (I'm being generous with the
> word foolish)
>
> I've got a buddy that just finished a Glasair TD, he has constant
> speed prop, LOTS of filler and paint, heavier engine, 80 gals worth
> of tanks, autopilot, Garmin 530 and every instrument known to man ,
> radio stack that would do justice to a
> Gulfstream V, leather upholstery.... you get the picture. Would
> you believe his airplane is 280# heavier than mine, our s/n's are
> 14 apart. Can't wait to outrun/outclimb/fly slower on less fuel
> in an aircraft that has 30 less hp. than he has.
>
> Add ONLY Lightness.
>
> John
>




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stepinwolf



Joined: 21 Jan 2008
Posts: 133
Location: Canada

PostPosted: Mon Mar 01, 2010 9:13 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

Mark,

Although the fragility question was not addressed to me, I feel compelled to respond to this one.

Purchase a sheet of 4' x 12' .016 aluminum get it into your workplace and try, by your self, to move it around and manipulate the sheet without causing any damage to it.

You will then know the real meaning of frail, with out the need of any additional facts.

Build & fly safe

Robert


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PostPosted: Mon Mar 01, 2010 9:41 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

My only problem handling and adding smilies to the skins came with the wings. A better approach would have been to use multiple skins. This would make it easier to get to the fuel tanks as well if you ever had to.
 
John Marzulli

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On Mon, Mar 1, 2010 at 7:48 AM, Larry McFarland <larry(at)macsmachine.com (larry(at)macsmachine.com)> wrote:
[quote]--> Zenith701801-List message posted by: Larry McFarland <larry(at)macsmachine.com (larry(at)macsmachine.com)>


I agree with you John, but there are good reasons to use .020 over .016 when the .016 is too frail for the job and so easily damaged.
Depends on your perspective and how long you want to keep the plane. Better advice is to drop 30 lbs off your own frame.
I've done that and kept it off.

Larry McFarland 601HDS at www.macsmachine.com


John Bolding wrote:
Quote:
--> Zenith701801-List message posted by: "John Bolding" <jnbolding1(at)teleshare.net (jnbolding1(at)teleshare.net)>

In looking back after messing around with these little airplanes for almost 40 yrs I can say with conviction that the most important aspect of building an airplane you can enjoy to the fullest extent is KEEP IT LIGHT.

I've also discovered that first time builders are more commonly guilty of this sin than someone who understands the ramifications of building a lead sled.

I have been blessed to have met and personally know(n) several of the well known designers of small aircraft , Van (I built an EARLY RV)   CG Taylor (yep, THAT one), Dave Thurston, John Thorp, Dave Blanton, Bob Barrows and EVERY ONE of them would beat it into your head to not add unnecessary weight.  Thorp wrote an article for Sport Aviation in the 70's I think about adding a multifunction stick grip (1#) to the top of the stick in a T18 and he chased that ONE pound all thru the structure showing how it affected performance and how other things were influenced by it.

Boeing and Airbus would send you a BIG pile of $$ if you could tell them how to save 30# on one of their aircraft, giving up that much weight on a 1100# plane is foolish. (I'm being generous with the word foolish)

I've got a buddy that just finished a Glasair TD,  he has constant speed prop, LOTS of filler and paint, heavier engine, 80 gals worth of tanks, autopilot, Garmin 530 and every instrument known to man , radio stack that would do justice to a
Gulfstream V, leather upholstery.... you get the picture.  Would you believe his airplane is 280# heavier than mine, our s/n's are 14 apart.   Can't wait to outrun/outclimb/fly slower on less fuel  in an aircraft that has 30 less hp. than he has.

Add ONLY Lightness.

John

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PostPosted: Mon Mar 01, 2010 9:48 am    Post subject: Substituting .016 for .020 on the skins? Reply with quote

Hello Listers:

It's interesting that the rear fuselage side/top skins aft of the cabin on
my '48 Bonanza are .016 2024 Alclad. The red ink markings are clearly
visible after 62 years.

Regards,

Randy, Las Vegas

Quote:


Larry.

You say the .016 is to frail, what facts do you base this on?

Mark S.


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