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Northstar problems
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Fox5flyer
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PostPosted: Tue Mar 09, 2010 7:49 am    Post subject: Northstar problems Reply with quote

Dick, mine is Floscan, not a Northstar so this may not help much. The transducers may or may not be the same, but I mounted mine horizontally under the seat purposely to keep it away from heat, something Floscan recommended. I replaced the transducer at the 4 year point because the fuel additives rotted the rubber parts and it was replaced by Floscan with a newer version that used different materials. That was six years ago and still working fine. I suspect your location near the muffler may be the main cause of your problems. Lots of heat there.
Deke Morisse
Mikado Michigan
S5/Subaru/CAP 438+ TT
Previously Model 2 582 400 Hrs
"If you put the federal government in charge of the Sahara
Desert, in five years there'd be a shortage of sand."
-- Nobel prize-winning economist Milton Friedman (1912-2006)

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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Tue Mar 09, 2010 11:47 am    Post subject: Northstar problems Reply with quote

In fact, don't the Northstar instructions specifically say to mount
away from heat? And if it's 4 inches away from the muffler, and above
the gascolator, it sounds like the gascolator is awfully close to the
muffler for whatever that's worth. Why a gascolator anyway in a
Kitfox? The header tank serves me well for that function, and has for
over 4 years. My Northstar transducer functions well inside the
cabin, under the console, but at about a 50-60 degree upward angle.

Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 875 hrs (since 3-27-2006)
Countdown to 1000 hrs~125 to go(137 days to go)
Sensenich 62"x46" Wood (summer)
Sensenich 55.5" x 46" Wood (winter)
Electroair direct-fire ignition system
Rotec TBI-40 injection
Status: flying (and learning)
do not archive

On Mar 9, 2010, at 10:48 AM, fox5flyer wrote:

[quote] Dick, mine is Floscan, not a Northstar so this may not help much.
The transducers may or may not be the same, but I mounted mine
horizontally under the seat purposely to keep it away from heat,
something Floscan recommended. I replaced the transducer at the 4
year point because the fuel additives rotted the rubber parts and
it was replaced by Floscan with a newer version that used different
materials. That was six years ago and still working fine. I
suspect your location near the muffler may be the main cause of
your problems. Lots of heat there.
Deke Morisse
Mikado Michigan
S5/Subaru/CAP 438+ TT
Previously Model 2 582 400 Hrs
"If you put the federal government in charge of the Sahara
Desert, in five years there'd be a shortage of sand."
-- Nobel prize-winning economist Milton Friedman (1912-2006)

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Kitfox IV-Jabiru 2200
N369LM
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vetdrem



Joined: 20 Nov 2007
Posts: 62

PostPosted: Tue Mar 09, 2010 2:32 pm    Post subject: Re: Northstar problems Reply with quote

Lynn, a header tank does not act at all like a gasolator. A gasolator is designed to be a low spot in the system to collect water and other contamination that gets into the fuel system. Fuel enters the from the center of the top, and exits through a screen that is above the bowl and out the outlet fitting on the top of the housing. During the pre-flight inspection, a small sample is drawn off the bottom of the gasolator and examined for contamination.
The header tank is a reservoir for fuel to ensure that there is supply of fuel to the engine at any (normal ) flight attitude. A steep turn can uncover the outlet port of a wing tank, and cause fuel starvation. But because there is a header tank, the engine has a gallon or so to use until the wings get leveled again. The outlet of the header tank is on the bottom of the tank, so any contamination that enters just passes right on through.
Both components are a good idea.

Louie
Model 3 912ul
Houghton Lake, MI


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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Tue Mar 09, 2010 3:26 pm    Post subject: Northstar problems Reply with quote

On the contrary, Louie, the fuel outlet is NOT on the bottom of my
Kitfox (circa 1994) header tank. My fuel outlet, and I suspect that
many other Kitfox header tanks are the same, is about one inch...at
least...up from the bottom. This location insures that any
contamination will drop to the bottom of the header tank, and will
empty out into the sumping collection device. It works just like you
described for the gascolator, except that its holding capacity is
much larger. One good header tank and a couple of Purolator see-
through fuel filters placed before the header tank and you've just
saved the under-the-cowl "good idea." Everything you mentioned about
the gascolator....."designed to be a low spot in the system to
collect water and other contamination"....."During the pre-flight
inspection, a small sample is drawn off the bottom".....exactly
describes the function of MY header tank in MY installation.

You did a good job of describing everything except for the fact that
the header tank....MY stock header tank from the old Skystar
company....does NOT have its outlet "on the bottom."
Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 875 hrs (since 3-27-2006)
Countdown to 1000 hrs~125 to go(137 days to go)
Sensenich 62"x46" Wood (summer)
Sensenich 55.5" x 46" Wood (winter)
Electroair direct-fire ignition system
Rotec TBI-40 injection
Status: flying (and learning)
On Mar 9, 2010, at 5:32 PM, vetdrem wrote:

Quote:


Lynn, a header tank does not act at all like a gasolator. A
gasolator is designed to be a low spot in the system to collect
water and other contamination that gets into the fuel system. Fuel
enters the from the center of the top, and exits through a screen
that is above the bowl and out the outlet fitting on the top of the
housing. During the pre-flight inspection, a small sample is drawn
off the bottom of the gasolator and examined for contamination.
The header tank is a reservoir for fuel to ensure that there is
supply of fuel to the engine at any (normal ) flight attitude. A
steep turn can uncover the outlet port of a wing tank, and cause
fuel starvation. But because there is a header tank, the engine
has a gallon or so to use until the wings get leveled again. The
outlet of the header tank is on the bottom of the tank, so any
contamination that enters just passes right on through.
Both components are a good idea.

Louie
Model 3 912ul
Houghton Lake, MI


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http://forums.matronics.com/viewtopic.php?p=289835#289835




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Kitfox IV-Jabiru 2200
N369LM
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vetdrem



Joined: 20 Nov 2007
Posts: 62

PostPosted: Tue Mar 09, 2010 3:56 pm    Post subject: Re: Northstar problems Reply with quote

Cool. Glad you're comfortable with it. My header tank outlet is also about an inch off the bottom, but I don't have a sample point there, so the gasolator in my plane is the place for trying to ensure clean fuel to the engine.

Louie
Model 3
912ul


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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Tue Mar 09, 2010 5:40 pm    Post subject: Northstar problems Reply with quote

Your header tank doesn't have a drain port / sampling point in the
very bottom? Boy, the inspector must've been asleep the day that one
left the factory. : )

Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 875 hrs (since 3-27-2006)
Countdown to 1000 hrs~125 to go(137 days to go)
Sensenich 62"x46" Wood (summer)
Sensenich 55.5" x 46" Wood (winter)
Electroair direct-fire ignition system
Rotec TBI-40 injection
Status: flying (and learning)
On Mar 9, 2010, at 6:56 PM, vetdrem wrote:

Quote:


Cool. Glad you're comfortable with it. My header tank outlet is
also about an inch off the bottom, but I don't have a sample point
there, so the gasolator in my plane is the place for trying to
ensure clean fuel to the engine.

Louie
Model 3
912ul


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http://forums.matronics.com/viewtopic.php?p=289848#289848




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Lynn
Kitfox IV-Jabiru 2200
N369LM
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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Tue Mar 09, 2010 6:03 pm    Post subject: Northstar problems Reply with quote

Lynn:

Your header, with larger plumbing, could be a gascolator for an A380. Wink
Just reverse the in and out lines.

Noel

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Kitfox III-A
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larry huntley



Joined: 19 Jul 2008
Posts: 149

PostPosted: Tue Mar 09, 2010 6:04 pm    Post subject: Northstar problems Reply with quote

None on my 4-1200. Larry
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EA81,AMAX Redrive Warp 3 blade
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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Tue Mar 09, 2010 6:28 pm    Post subject: Northstar problems Reply with quote

I'll have to have a look at the one that came with my kit to see if
it has a bottom drain port. After I got my kit and started building
it, I found that the later kits moved the header tank from a more
rearward position (behind the baggage sack) and higher, to a (lower)
point right behind the seat, right-hand side of the plane. They also
sloped the upper one-third of the tank, so that it would fit the
slope of the seat. I had mentioned in this group that I would like to
get one of these sloped tanks, and good buddy Deke came through with
one, and that's the one I used. I'd almost forgotten about the change
of position that I made, and I've forgotten whether the original tank
had a bottom drain or not.
Well, if anybody's still building, and wants to move their header
tank, think about the convenience of having it low enough that it
acts like the world's largest "gascolator." But I would think about
getting the one with the drain port already in the bottom, because it
might be a leaking nightmare to try and install a port in that
slippery plastic stuff that they're made from.

Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 875 hrs (since 3-27-2006)
Countdown to 1000 hrs~125 to go(137 days to go)
Sensenich 62"x46" Wood (summer)
Sensenich 55.5" x 46" Wood (winter)
Electroair direct-fire ignition system
Rotec TBI-40 injection
Status: flying (and learning)
On Mar 9, 2010, at 9:04 PM, larry huntley wrote:

[quote]
<asq(at)roadrunner.com>

None on my 4-1200. Larry
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Lynn
Kitfox IV-Jabiru 2200
N369LM
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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Tue Mar 09, 2010 6:29 pm    Post subject: Northstar problems Reply with quote

Looks like I'll have to sit up nights guarding my header tank from
those thievin' A380 drivers. : )

Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 875 hrs (since 3-27-2006)
Countdown to 1000 hrs~125 to go(137 days to go)
Sensenich 62"x46" Wood (summer)
Sensenich 55.5" x 46" Wood (winter)
Electroair direct-fire ignition system
Rotec TBI-40 injection
Status: flying (and learning)
do not archive

On Mar 9, 2010, at 9:02 PM, Noel Loveys wrote:

Quote:


Lynn:

Your header, with larger plumbing, could be a gascolator for an
A380. Wink
Just reverse the in and out lines.

Noel



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Lynn
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Jimz



Joined: 09 Dec 2007
Posts: 31

PostPosted: Tue Mar 09, 2010 8:46 pm    Post subject: Northstar problems Reply with quote

Here you can see the outlet on the front and the drain in the bottom.
Jim Series 5 0-200
21D MN


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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Wed Mar 10, 2010 3:00 am    Post subject: Northstar problems Reply with quote

And on my installation, I used a plastic (PVC) floor flange of a
suitable diameter cemented to the fabric below the quick drain to
reinforce said fabric, and allow for sumping the header tank through
a hole cut in the fabric.

Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 875 hrs (since 3-27-2006)
Countdown to 1000 hrs~125 to go(137 days to go)
Sensenich 62"x46" Wood (summer)
Sensenich 55.5" x 46" Wood (winter)
Electroair direct-fire ignition system
Rotec TBI-40 injection
Status: flying (and learning)

On Mar 9, 2010, at 11:45 PM, Zimmermans wrote:

Quote:
Here you can see the outlet on the front and the drain in the bottom.
Jim Series 5 0-200
21D MN



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N369LM
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mikeperkins



Joined: 22 May 2007
Posts: 123

PostPosted: Wed Mar 10, 2010 8:45 am    Post subject: Re: Northstar problems Reply with quote

A gascolator has a fine-mesh screen, the function of which should be obvious.
A header tank does not.
- Mike Perkins


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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Wed Mar 10, 2010 11:55 am    Post subject: Northstar problems Reply with quote

I'll bet my two Purolator glass in-line filters (before the header
tank) do exactly what that fine-mesh screen does.....and if they
don't, the one Purolator glass in-line filter *after* the header tank
does.

Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 875 hrs (since 3-27-2006)
Countdown to 1000 hrs~125 to go(137 days to go)
Sensenich 62"x46" Wood (summer)
Sensenich 55.5" x 46" Wood (winter)
Electroair direct-fire ignition system
Rotec TBI-40 injection
Status: flying (and learning)
On Mar 10, 2010, at 11:45 AM, mikeperkins wrote:

Quote:

<michael.perkins(at)rauland.com>

A gascolator has a fine-mesh screen, the function of which should
be obvious.
A header tank does not.
- Mike Perkins


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Lynn
Kitfox IV-Jabiru 2200
N369LM
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mikeperkins



Joined: 22 May 2007
Posts: 123

PostPosted: Wed Mar 10, 2010 12:10 pm    Post subject: Re: Northstar problems Reply with quote

Lynn, thank you for providing me an opportunity to clarify. I wasn't comparing the use of gascolators to filters, but rather making a distinction between header tanks and gascolators - a header tank will not prevent stirred-up debris from going on downstream whereas a gascolator will.
- Mike Perkins


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Lynn Matteson



Joined: 10 Jan 2006
Posts: 2778
Location: Grass Lake, Michigan

PostPosted: Wed Mar 10, 2010 12:47 pm    Post subject: Northstar problems Reply with quote

Roger that, Mike. If I didn't have the header tank (to hopefully
allow the debris to settle), I'd probably need the gascolator for the
very purpose you describe. The reason that I have the third glass
filter in-line is to capture any junk that could be going for a ride
just before it goes into that seemingly pesky Northstar transducer.
And, as fate would have it, my TBI contains a very fine mesh screen
that Rotec calls the "last chance filter."

Maybe I'm lucky, but in going on 4 years of flying this one plane,
I've only had to change those Purolator filter elements once....and
that was because I was embarrassed to have bought so many of the
filter elements, and never saw the need to change them. They have
always been so clean and clear that there didn't seem to be a point
to change the elements....and all this having run 3500-4000 gallons
or so through the system....100 LL, that is.

Lynn Matteson
Kitfox IV Speedster, taildragger
Jabiru 2200, #2062, 875 hrs (since 3-27-2006)
Countdown to 1000 hrs~125 to go(136 days to go)
Sensenich 62"x46" Wood (summer)
Sensenich 55.5" x 46" Wood (winter)
Electroair direct-fire ignition system
Rotec TBI-40 injection
Status: flying (and learning)
On Mar 10, 2010, at 3:10 PM, mikeperkins wrote:

Quote:

<michael.perkins(at)rauland.com>

Lynn, thank you for providing me an opportunity to clarify. I
wasn't comparing the use of gascolators to filters, but rather
making a distinction between header tanks and gascolators - a
header tank will not prevent stirred-up debris from going on
downstream whereas a gascolator will.
- Mike Perkins


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http://forums.matronics.com/viewtopic.php?p=289944#289944




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Kitfox IV-Jabiru 2200
N369LM
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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Thu Mar 11, 2010 1:04 pm    Post subject: Northstar problems Reply with quote

You need an access port on the bottom of the fuse to take samples from your header. A nice addition on future header tanks would be for the tank to have a small sump on the bottom to trap water.

Noel

From: owner-kitfox-list-server(at)matronics.com [mailto:owner-kitfox-list-server(at)matronics.com] On Behalf Of Zimmermans
Sent: March 10, 2010 1:15 AM
To: kitfox-list(at)matronics.com
Subject: Re: Northstar problems



Here you can see the outlet on the front and the drain in the bottom.

Jim Series 5 0-200

21D MN

[quote][b]


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Kitfox III-A
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Float Flyr



Joined: 19 Jul 2006
Posts: 2704
Location: Campbellton, Newfoundland

PostPosted: Thu Mar 11, 2010 1:20 pm    Post subject: Northstar problems Reply with quote

The simple answer to that is, if it bothers you install a screen after the
header tank.

Me... I like the idea of a gascolator with a clear glass bowl and a drain at
the lowest point of the whole fuel system. That's just me.
Noel

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vetdrem



Joined: 20 Nov 2007
Posts: 62

PostPosted: Thu Mar 11, 2010 1:27 pm    Post subject: Re: Northstar problems Reply with quote

Let's see now....should I comment on "glass" filters?.........Naw, I'm sure he ment to say poly-carbonate.

Louie


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larry huntley



Joined: 19 Jul 2008
Posts: 149

PostPosted: Thu Mar 11, 2010 1:58 pm    Post subject: Northstar problems Reply with quote

Did you ever get gasoline on polycarbonate? Larry

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Kitfox 4-1200 N234EE
EA81,AMAX Redrive Warp 3 blade
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