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Propeller - Flying in rain

 
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sidsel.svein(at)oslo.onli
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PostPosted: Tue Jun 08, 2010 9:46 pm    Post subject: Propeller - Flying in rain Reply with quote

Karl,

Can you please elaborate on what you say at the end of your response to my question about flying in rain with air intake on top of cowling:

I have flown in the rain with the standard setup, while returning from Oshkosh. I didn't notice any problems. But normally I try to avoid it, because it isn't good for the propeller.

Regards
Svein
[quote][b]


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craigb(at)onthenet.com.au
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PostPosted: Tue Jun 08, 2010 11:54 pm    Post subject: Propeller - Flying in rain Reply with quote

Heavy rain can (apparently, have heard this from several sources) erode the leading edge of some props, in much the same way as sand can
which makes sense if you think about the water jet machining done these days, mind you i wonder how long it would take to see any sort of
meaningful wear.

If anyone has any firsthand experience with this i am sure the group would love to hear about it.

craig
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davidjoyce(at)doctors.org
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PostPosted: Wed Jun 09, 2010 12:59 am    Post subject: Propeller - Flying in rain Reply with quote

Craig/Svein, I have heard of a Woodcomp prop stripping off some of its
carbon fibre sheathing in heavy rain, but having said that probably the
majority of the guys that I have flown with (& my own plane) have Woodcomp
props that have shown absolutely no effect.
Regards, David Joyce, G-XSDJ
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RobHousman



Joined: 29 Mar 2010
Posts: 7
Location: Irvine, CA

PostPosted: Wed Jun 09, 2010 10:10 am    Post subject: Propeller - Flying in rain Reply with quote

I cannot speak from personal experience but having worked for a manufacturer of leading edge abrasion strips for ten years I can offer a relevant comment. In the case of composite propeller blades and rotor blades the industry (with one notable exception, Robinson) use electroformed nickel on the leading edge to protect against both rain and solids that would otherwise damage the leading edge. Other materials are better for either rain or solids but nickel is a superior compromise because it protects against damage from both.

In commercial or military service composite blades require leading edge protection of some sort and if not nickel then stainless steel (Robinson) is used. Obviously our Europas will not be flown regularly in rain but any flown often from dirt strips should be equipped with leading edge protection on composite (or wood) blades.


Best regards,

Rob Housman
Irvine, CA
Europa XS Tri-Gear
A070
Airframe complete



From: owner-europa-list-server(at)matronics.com [mailto:owner-europa-list-server(at)matronics.com] On Behalf Of craig bastin
Sent: Wednesday, June 09, 2010 1:01 AM
To: europa-list(at)matronics.com
Subject: RE: Propeller - Flying in rain



Heavy rain can (apparently, have heard this from several sources) erode the leading edge of some props, in much the same way as sand can

which makes sense if you think about the water jet machining done these days, mind you i wonder how long it would take to see any sort of

meaningful wear.



If anyone has any firsthand experience with this i am sure the group would love to hear about it.



craig
Quote:

-----Original Message-----
From: owner-europa-list-server(at)matronics.com [mailto:owner-europa-list-server(at)matronics.com]On Behalf Of Sidsel & Svein Johnsen
Sent: Wednesday, June 09, 2010 3:44 PM
To: europa-list(at)matronics.com
Subject: Propeller - Flying in rain
Karl,

Can you please elaborate on what you say at the end of your response to my question about flying in rain with air intake on top of cowling:

I have flown in the rain with the standard setup, while returning from Oshkosh. I didn't notice any problems. But normally I try to avoid it, because it isn't good for the propeller.

Regards
Svein
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loboloda(at)execulink.com
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PostPosted: Wed Jun 09, 2010 11:04 am    Post subject: Propeller - Flying in rain Reply with quote

My new Sensenich has leading edge protection, but the paint on the blades is already showing signs of wear, I think due to grit on the runways and taxiways.
I'm now keeping the RPM down while taxying, hoping that this will minimise further damage.

Dave C-FBZI 
On 9-Jun-10, at 12:16 PM, Rob Housman wrote:
[quote]
I cannot speak from personal experience but having worked for a manufacturer of leading edge abrasion strips for ten years I can offer a relevant comment.  In the case of composite propeller blades and rotor blades the industry (with one notable exception, Robinson) use electroformed nickel on the leading edge to protect against both rain and solids that would otherwise damage the leading edge.  Other materials are better for either rain or solids but nickel is a superior compromise because it protects against damage from both.
 
In commercial or military service composite blades require leading edge protection of some sort and if not nickel then stainless steel (Robinson) is used.  Obviously our Europas will not be flown regularly in rain but any flown often from dirt strips should be equipped with leading edge protection on composite (or wood) blades.
 
 
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sidsel.svein(at)oslo.onli
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PostPosted: Thu Jun 10, 2010 11:10 pm    Post subject: Propeller - Flying in rain Reply with quote

Here is the reply from Martin Eskildsen at Airmaster:

To my knowledge the blades should be fine in rain as the Nickel will protect the leading edge. Plastic tape can also be used on the inner part of the blade if necessary.

- and here are the comments from Daryl Heinemann at Warp Drive Inc.:


Martin is correct in that the blades will stand up very well to rain as long as you have the nickel leading edges on them. We put on as much nickel as we can based on the diameter of the propeller which will cover almost half of the length of each blade. Once you get inboard of where the nickel ends the speed of the blade at that point is much slower than the tip so it is not as proned to wear or damage. The Stoneguard leading edge tapes that we can provide are in 12" lengths. If you know that you will fly through rain at some point we recommend cutting these pieces in half and putting a 6" piece from the point where the nickel ends towards the center. This will protect the remaining inner portion of the blades leading edge and can be pulled off and replaced if it does sustain damage.

The only other issue with flying in rain is wearing the painted finish off the back side of the blade. We use a flat black lacquer paint for the factory finish which will take some time to wear through but you may start to see the carbon fabric pattern showing through over time. You can re-apply the flat black lacquer paint if needed, however, you must take care in giving the blades an even coat or else you can throw the balance off. If you get to that point please let us know and we can give more details on this.

Regards
Svein
LN-SKJ
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raimo.toivio(at)rwm.fi
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PostPosted: Fri Jun 11, 2010 10:24 am    Post subject: Propeller - Flying in rain Reply with quote

Hi

Flying in rain is a serious problem for un-coated /varnished) pure wooden blades.
Last summer my friend flied through a heavy rain just few minutes and he almost lost his blades!
All the blade tips [3] were gone and other parts of the blades were damaged.

Now he is flying again with same prop. He just cut the damaged blade tip ends. Now he has a real climbing prop he reported.

Plane: PIK-18 (only one in the world), engine VW, prop is hand made or factory made, I do not know so far.

Engine revs before rain max 3000, now (with shortened blades) 3300 rpm !

Terveisin, Raimo Toivio

Europa XS Mono OH-XRT #417 +150 hrs

37500 Lempäälä
FINLAND

p +358-3-3753 777
f +358-3-3753 100

toivio(at)fly.to (toivio(at)fly.to)
www.rwm.fi



From: Sidsel og Svein Johnsen (sidsel.svein(at)oslo.online.no)
Sent: Friday, June 11, 2010 10:09 AM
To: europa-list(at)matronics.com (europa-list(at)matronics.com)
Subject: Propeller - Flying in rain


Here is the reply from Martin Eskildsen at Airmaster:

To my knowledge the blades should be fine in rain as the Nickel will protect the leading edge. Plastic tape can also be used on the inner part of the blade if necessary.

- and here are the comments from Daryl Heinemann at Warp Drive Inc.:


Martin is correct in that the blades will stand up very well to rain as long as you have the nickel leading edges on them. We put on as much nickel as we can based on the diameter of the propeller which will cover almost half of the length of each blade. Once you get inboard of where the nickel ends the speed of the blade at that point is much slower than the tip so it is not as proned to wear or damage. The Stoneguard leading edge tapes that we can provide are in 12" lengths. If you know that you will fly through rain at some point we recommend cutting these pieces in half and putting a 6" piece from the point where the nickel ends towards the center. This will protect the remaining inner portion of the blades leading edge and can be pulled off and replaced if it does sustain damage.

The only other issue with flying in rain is wearing the painted finish off the back side of the blade. We use a flat black lacquer paint for the factory finish which will take some time to wear through but you may start to see the carbon fabric pattern showing through over time. You can re-apply the flat black lacquer paint if needed, however, you must take care in giving the blades an even coat or else you can throw the balance off. If you get to that point please let us know and we can give more details on this.

Regards
Svein
LN-SKJ
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