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Hottest Cyl CHT

 
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Deems Davis



Joined: 09 Jan 2006
Posts: 925

PostPosted: Wed Sep 29, 2010 10:15 am    Post subject: Hottest Cyl CHT Reply with quote

What's your hottest cylinder ?

The reason I'm asking is that mine is #6, followed closely by #2 (at) OSH I was asking around and it seemed that the same was true for several others? During the summer which lasts a while here in AZ (Today's high is 105) I need to pay attention to these during climb as # 6 will easily top 410F and with a steep/long climb will reach 420.

My initial assumption is that #6 is loosing some cooling air to the cylinders which is being sent to to the oil cooler. For those of us with the plenum, it's probably compounded due to having the oil air intake much lower and eclipsing the cylinder.

I've been noodling about how to get more cooling air through #6 & #2, and would appreciate any thoughts/efforts that others have done/attempted. I just finished installing some 'fixed cowl flaps' on the bottom of the cowl similar to what Al Gardner did, the theory being that it would increase the lower cowl exit area and improve air flow from upper to lower cowl, but a test flight yesterday didn't indicate much if any improvement.

I've thought about cutting back the baffeling on #6 & #2 that wrapped around the lower portion of the cylinder. I recall Sam James saying that the Van's baffeling wasn't opened up enough. Thoughts????


Thanks

Deems
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jcumins(at)jcis.net
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PostPosted: Wed Sep 29, 2010 10:39 am    Post subject: Hottest Cyl CHT Reply with quote

Deems

If you cut back the baffling make sure to do it on the top of the cylinders and not the bottom side. You need to increase the differential pressure between the top of the engine and the bottom. I have see several people trim back the front plate on the #2 cylinder but since you have the fancy cowl I am not too sure how to help you on that one. On our Saratoga we have both oil coolers on the aft baffling right next to the #5 and # 6 cylinders and the engine stays nice and cool here in our 105 degree heat in northern California. So I do not think it is the oil cooler air outlet causing the issues.

I would be looking at getting the max air in the top of the engine and then making sure there is not blockage or reverse pressure on the bottom of the engine.

If you have access to a couple of gauges it would be worth the trouble to do some pressure checks to determine the differential pressure in the cowl that will answer a lot of questions and take some guess work out of it.

John Cumins 40864
Emp done reorganizing garage for Wings


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis
Sent: Wednesday, September 29, 2010 11:12 AM
To: rv10-list(at)matronics.com
Subject: Hottest Cyl CHT



What's your hottest cylinder ?

The reason I'm asking is that mine is #6, followed closely by #2 (at) OSH I was asking around and it seemed that the same was true for several others? During the summer which lasts a while here in AZ (Today's high is 105) I need to pay attention to these during climb as # 6 will easily top 410F and with a steep/long climb will reach 420.

My initial assumption is that #6 is loosing some cooling air to the cylinders which is being sent to to the oil cooler. For those of us with the plenum, it's probably compounded due to having the oil air intake much lower and eclipsing the cylinder.

I've been noodling about how to get more cooling air through #6 & #2, and would appreciate any thoughts/efforts that others have done/attempted. I just finished installing some 'fixed cowl flaps' on the bottom of the cowl similar to what Al Gardner did, the theory being that it would increase the lower cowl exit area and improve air flow from upper to lower cowl, but a test flight yesterday didn't indicate much if any improvement.

I've thought about cutting back the baffeling on #6 & #2 that wrapped around the lower portion of the cylinder. I recall Sam James saying that the Van's baffeling wasn't opened up enough. Thoughts????


Thanks

Deems
Quote:
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dlm46007(at)cox.net
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PostPosted: Wed Sep 29, 2010 10:51 am    Post subject: Hottest Cyl CHT Reply with quote

I have completely removed the air dams on cyls 1 and 2. CHTs rarely get above 360 and it is usually 6 and 2. I never see above 400; only seen during break-in.
[quote] ---


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BPA(at)bpaengines.com
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PostPosted: Wed Sep 29, 2010 11:04 am    Post subject: Hottest Cyl CHT Reply with quote

Deems,

410F on climb out is not IMO considered high, even 420 isn’t out of the norm on a ‘steep/ long climb, but getting warm.

What are the other 4 cylinders’ CHT during normal climb out/, steep/ long climbs?


Allen

-----Original Message-----
From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis
Sent: Wednesday, September 29, 2010 12:12 PM
To: rv10-list(at)matronics.com
Subject: Hottest Cyl CHT

What's your hottest cylinder ?

The reason I'm asking is that mine is #6, followed closely by #2 (at) OSH I was asking around and it seemed that the same was true for several others? During the summer which lasts a while here in AZ (Today's high is 105) I need to pay attention to these during climb as # 6 will easily top 410F and with a steep/long climb will reach 420.

My initial assumption is that #6 is loosing some cooling air to the cylinders which is being sent to to the oil cooler. For those of us with the plenum, it's probably compounded due to having the oil air intake much lower and eclipsing the cylinder.

I've been noodling about how to get more cooling air through #6 & #2, and would appreciate any thoughts/efforts that others have done/attempted. I just finished installing some 'fixed cowl flaps' on the bottom of the cowl similar to what Al Gardner did, the theory being that it would increase the lower cowl exit area and improve air flow from upper to lower cowl, but a test flight yesterday didn't indicate much if any improvement.

I've thought about cutting back the baffeling on #6 & #2 that wrapped around the lower portion of the cylinder. I recall Sam James saying that the Van's baffeling wasn't opened up enough. Thoughts????


Thanks

Deems [quote] http://www.matronics.com/Navigator?RV10-Listhttp://forums.matronics.comhttp://www.matronics.com/contribution [b]


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pitts_pilot(at)bellsouth.
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PostPosted: Wed Sep 29, 2010 11:50 am    Post subject: Hottest Cyl CHT Reply with quote

Having had nightmares about high oil temps (I live in FL), I've taken a good look at the oil cooler installation ..... and here's my thoughts:
1: The oil cooler plenum is poor at best .... the incoming air (from the baffle) only hits about 1/3 of the cooler directly, and turbulent air at that. Some kind of baffle inside the plenum should help direct some of the air to the top part of the cooler.

2: The outlet air of the cooler dumps into the corner of the lower cowl, and I suspect there's not too much flow in that area. The differential pressure from upper to lower cowl determines how much air flow is available for the cooler. Subtract the drag caused by the oil cooler itself, and now the differential pressure is even less. It would seem that an outlet plenum with scat hose connected to louvers on the bottom of the cowl would create a lower pressure area and would enhance the airflow through the cooler.

someone tell me where I'm fooling myself here!!!
Linn
do not archive
On 9/29/2010 2:34 PM, John Cumins wrote: [quote] <![endif]--> <![endif]-->
Deems

If you cut back the baffling make sure to do it on the top of the cylinders and not the bottom side. You need to increase the differential pressure between the top of the engine and the bottom. I have see several people trim back the front plate on the #2 cylinder but since you have the fancy cowl I am not too sure how to help you on that one. On our Saratoga we have both oil coolers on the aft baffling right next to the #5 and # 6 cylinders and the engine stays nice and cool here in our 105 degree heat in northern California. So I do not think it is the oil cooler air outlet causing the issues.

I would be looking at getting the max air in the top of the engine and then making sure there is not blockage or reverse pressure on the bottom of the engine.

If you have access to a couple of gauges it would be worth the trouble to do some pressure checks to determine the differential pressure in the cowl that will answer a lot of questions and take some guess work out of it.

John Cumins 40864
Emp done reorganizing garage for Wings


From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of Deems Davis
Sent: Wednesday, September 29, 2010 11:12 AM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Hottest Cyl CHT



What's your hottest cylinder ?

The reason I'm asking is that mine is #6, followed closely by #2 (at) OSH I was asking around and it seemed that the same was true for several others? During the summer which lasts a while here in AZ (Today's high is 105) I need to pay attention to these during climb as # 6 will easily top 410F and with a steep/long climb will reach 420.

My initial assumption is that #6 is loosing some cooling air to the cylinders which is being sent to to the oil cooler. For those of us with the plenum, it's probably compounded due to having the oil air intake much lower and eclipsing the cylinder.

I've been noodling about how to get more cooling air through #6 & #2, and would appreciate any thoughts/efforts that others have done/attempted. I just finished installing some 'fixed cowl flaps' on the bottom of the cowl similar to what Al Gardner did, the theory being that it would increase the lower cowl exit area and improve air flow from upper to lower cowl, but a test flight yesterday didn't indicate much if any improvement.

I've thought about cutting back the baffeling on #6 & #2 that wrapped around the lower portion of the cylinder. I recall Sam James saying that the Van's baffeling wasn't opened up enough. Thoughts????


Thanks

Deems
Quote:
http://www.matronic=================http://forums.matronics.com - List Contribution Web generous nbsp; --> http://www.matronics.com/c=
Quote:

Quote:

[b]


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speckter(at)comcast.net
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PostPosted: Wed Sep 29, 2010 11:54 am    Post subject: Hottest Cyl CHT Reply with quote

Alan, I was told that the metallurgy starts changing at about 420 degrees and getting the CHT up that high is bad. You obviously aren’t concerned. Why are others concerned and not you?

Gary Specketer


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of BPA
Sent: Wednesday, September 29, 2010 3:06 PM
To: rv10-list(at)matronics.com
Subject: RE: Hottest Cyl CHT


Deems,

410F on climb out is not IMO considered high, even 420 isn’t out of the norm on a ‘steep/ long climb, but getting warm.

What are the other 4 cylinders’ CHT during normal climb out/, steep/ long climbs?


Allen

-----Original Message-----
From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis
Sent: Wednesday, September 29, 2010 12:12 PM
To: rv10-list(at)matronics.com
Subject: Hottest Cyl CHT

What's your hottest cylinder ?

The reason I'm asking is that mine is #6, followed closely by #2 (at) OSH I was asking around and it seemed that the same was true for several others? During the summer which lasts a while here in AZ (Today's high is 105) I need to pay attention to these during climb as # 6 will easily top 410F and with a steep/long climb will reach 420.

My initial assumption is that #6 is loosing some cooling air to the cylinders which is being sent to to the oil cooler. For those of us with the plenum, it's probably compounded due to having the oil air intake much lower and eclipsing the cylinder.

I've been noodling about how to get more cooling air through #6 & #2, and would appreciate any thoughts/efforts that others have done/attempted. I just finished installing some 'fixed cowl flaps' on the bottom of the cowl similar to what Al Gardner did, the theory being that it would increase the lower cowl exit area and improve air flow from upper to lower cowl, but a test flight yesterday didn't indicate much if any improvement.

I've thought about cutting back the baffeling on #6 & #2 that wrapped around the lower portion of the cylinder. I recall Sam James saying that the Van's baffeling wasn't opened up enough. Thoughts????


Thanks

Deems
Quote:
http://www.matronics.com/Navigator?RV10-Listhttp://forums.matronics.comhttp://www.matronics.com/contribution http://www.matronics.com/Navigator?RV10-Listhttp://forums.matronics.comhttp://www.matronics.com/contribution

[quote][b]


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scottmschmidt(at)yahoo.co
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PostPosted: Wed Sep 29, 2010 12:11 pm    Post subject: Hottest Cyl CHT Reply with quote

#2 for me.
-Scott Schmidt

Sent from my iPhone

On Sep 29, 2010, at 1:06 PM, "BPA" <BPA(at)bpaengines.com (BPA(at)bpaengines.com)> wrote:

Quote:

Deems,

410F on climb out is not IMO considered high, even 420 isn’t out of the norm on a ‘steep/ long climb, but getting warm.

What are the other 4 cylinders’ CHT during normal climb out/, steep/ long climbs?


Allen

-----Original Message-----
From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis
Sent: Wednesday, September 29, 2010 12:12 PM
To: [url=mailto:rv10-list(at)matronics.com]rv10-list(at)matronics.com (rv10-list(at)matronics.com)[/url]
Subject: Hottest Cyl CHT

What's your hottest cylinder ?

The reason I'm asking is that mine is #6, followed closely by #2 (at) OSH I was asking around and it seemed that the same was true for several others? During the summer which lasts a while here in AZ (Today's high is 105) I need to pay attention to these during climb as # 6 will easily top 410F and with a steep/long climb will reach 420.

My initial assumption is that #6 is loosing some cooling air to the cylinders which is being sent to to the oil cooler. For those of us with the plenum, it's probably compounded due to having the oil air intake much lower and eclipsing the cylinder.

I've been noodling about how to get more cooling air through #6 & #2, and would appreciate any thoughts/efforts that others have done/attempted. I just finished installing some 'fixed cowl flaps' on the bottom of the cowl similar to what Al Gardner did, the theory being that it would increase the lower cowl exit area and improve air flow from upper to lower cowl, but a test flight yesterday didn't indicate much if any improvement.

I've thought about cutting back the baffeling on #6 & #2 that wrapped around the lower portion of the cylinder. I recall Sam James saying that the Van's baffeling wasn't opened up enough. Thoughts????


Thanks

Deems
Quote:
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[b]http://www.matronics.com/Navigator?RV10-List
Quote:
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0
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BPA(at)bpaengines.com
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PostPosted: Wed Sep 29, 2010 12:35 pm    Post subject: Hottest Cyl CHT Reply with quote

Gary, I’m not saying its good for them. I AM concerned at 420 if the CHT’s are run there for long periods of time, but not necessarily if only occasionally. Ideally, the best temps to run the cylinders are between 350-380. This will give you best cylinder life. I have seen cylinders that have been run in the low 430’s on aerobatic engines that have shown no noticeable effects. But then, I haven’t done any fatigue analysis on them either.

Allen

-----Original Message-----
From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of gary
Sent: Wednesday, September 29, 2010 1:52 PM
To: rv10-list(at)matronics.com
Subject: RE: Hottest Cyl CHT

Alan, I was told that the metallurgy starts changing at about 420 degrees and getting the CHT up that high is bad. You obviously aren’t concerned. Why are others concerned and not you?

Gary Specketer


From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of BPA
Sent: Wednesday, September 29, 2010 3:06 PM
To: rv10-list(at)matronics.com
Subject: RE: Hottest Cyl CHT


Deems,

410F on climb out is not IMO considered high, even 420 isn’t out of the norm on a ‘steep/ long climb, but getting warm.

What are the other 4 cylinders’ CHT during normal climb out/, steep/ long climbs?


Allen

-----Original Message-----
From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis
Sent: Wednesday, September 29, 2010 12:12 PM
To: rv10-list(at)matronics.com
Subject: Hottest Cyl CHT

What's your hottest cylinder ?

The reason I'm asking is that mine is #6, followed closely by #2 (at) OSH I was asking around and it seemed that the same was true for several others? During the summer which lasts a while here in AZ (Today's high is 105) I need to pay attention to these during climb as # 6 will easily top 410F and with a steep/long climb will reach 420.

My initial assumption is that #6 is loosing some cooling air to the cylinders which is being sent to to the oil cooler. For those of us with the plenum, it's probably compounded due to having the oil air intake much lower and eclipsing the cylinder.

I've been noodling about how to get more cooling air through #6 & #2, and would appreciate any thoughts/efforts that others have done/attempted. I just finished installing some 'fixed cowl flaps' on the bottom of the cowl similar to what Al Gardner did, the theory being that it would increase the lower cowl exit area and improve air flow from upper to lower cowl, but a test flight yesterday didn't indicate much if any improvement.

I've thought about cutting back the baffeling on #6 & #2 that wrapped around the lower portion of the cylinder. I recall Sam James saying that the Van's baffeling wasn't opened up enough. Thoughts????


Thanks

Deems
Quote:
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rv10builder(at)verizon.ne
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PostPosted: Wed Sep 29, 2010 1:26 pm    Post subject: Hottest Cyl CHT Reply with quote

concerning #1 if I understand you correctly- Tim made mention of it on his website and commented that is was worse having the splitter in the plenum than before he added it.

From: Linn Walters (pitts_pilot(at)bellsouth.net)
Sent: Wednesday, September 29, 2010 12:46 PM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Re: Hottest Cyl CHT


Having had nightmares about high oil temps (I live in FL), I've taken a good look at the oil cooler installation ..... and here's my thoughts:
1: The oil cooler plenum is poor at best .... the incoming air (from the baffle) only hits about 1/3 of the cooler directly, and turbulent air at that. Some kind of baffle inside the plenum should help direct some of the air to the top part of the cooler.

2: The outlet air of the cooler dumps into the corner of the lower cowl, and I suspect there's not too much flow in that area. The differential pressure from upper to lower cowl determines how much air flow is available for the cooler. Subtract the drag caused by the oil cooler itself, and now the differential pressure is even less. It would seem that an outlet plenum with scat hose connected to louvers on the bottom of the cowl would create a lower pressure area and would enhance the airflow through the cooler.

someone tell me where I'm fooling myself here!!!
Linn
do not archive
On 9/29/2010 2:34 PM, John Cumins wrote: [quote]
Deems

If you cut back the baffling make sure to do it on the top of the cylinders and not the bottom side. You need to increase the differential pressure between the top of the engine and the bottom. I have see several people trim back the front plate on the #2 cylinder but since you have the fancy cowl I am not too sure how to help you on that one. On our Saratoga we have both oil coolers on the aft baffling right next to the #5 and # 6 cylinders and the engine stays nice and cool here in our 105 degree heat in northern California. So I do not think it is the oil cooler air outlet causing the issues.

I would be looking at getting the max air in the top of the engine and then making sure there is not blockage or reverse pressure on the bottom of the engine.

If you have access to a couple of gauges it would be worth the trouble to do some pressure checks to determine the differential pressure in the cowl that will answer a lot of questions and take some guess work out of it.

John Cumins 40864
Emp done reorganizing garage for Wings


From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of Deems Davis
Sent: Wednesday, September 29, 2010 11:12 AM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Hottest Cyl CHT



What's your hottest cylinder ?

The reason I'm asking is that mine is #6, followed closely by #2 (at) OSH I was asking around and it seemed that the same was true for several others? During the summer which lasts a while here in AZ (Today's high is 105) I need to pay attention to these during climb as # 6 will easily top 410F and with a steep/long climb will reach 420.

My initial assumption is that #6 is loosing some cooling air to the cylinders which is being sent to to the oil cooler. For those of us with the plenum, it's probably compounded due to having the oil air intake much lower and eclipsing the cylinder.

I've been noodling about how to get more cooling air through #6 & #2, and would appreciate any thoughts/efforts that others have done/attempted. I just finished installing some 'fixed cowl flaps' on the bottom of the cowl similar to what Al Gardner did, the theory being that it would increase the lower cowl exit area and improve air flow from upper to lower cowl, but a test flight yesterday didn't indicate much if any improvement.

I've thought about cutting back the baffeling on #6 & #2 that wrapped around the lower portion of the cylinder. I recall Sam James saying that the Van's baffeling wasn't opened up enough. Thoughts????
Thanks

Deems
Quote:
http://www.matronic=================http://forums.matronics.com - List Contribution Web generous nbsp;   --> http://www.matronics.com/c=
Quote:

Quote:



href="http://www.matronics.com/Navigator?RV10-List">http://www.matronics.com/Navigator?RV10-List
href="http://forums.matronics.com">http://forums.matronics.com
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pitts_pilot(at)bellsouth.
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PostPosted: Wed Sep 29, 2010 1:50 pm    Post subject: Hottest Cyl CHT Reply with quote

Thanks Pascal .... I looked at Tim's site and that was what I was contemplating. +5 degrees could be anything from time of year to phase of moon. Thanks for the heads up. Anyone else have data??? Might forget #1.
Linn

On 9/29/2010 5:20 PM, Pascal wrote: [quote] concerning #1 if I understand you correctly- Tim made mention of it on his website and commented that is was worse having the splitter in the plenum than before he added it.

From: Linn Walters (pitts_pilot(at)bellsouth.net)
Sent: Wednesday, September 29, 2010 12:46 PM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Re: Hottest Cyl CHT




Having had nightmares about high oil temps (I live in FL), I've taken a good look at the oil cooler installation ..... and here's my thoughts:
1: The oil cooler plenum is poor at best .... the incoming air (from the baffle) only hits about 1/3 of the cooler directly, and turbulent air at that. Some kind of baffle inside the plenum should help direct some of the air to the top part of the cooler.

2: The outlet air of the cooler dumps into the corner of the lower cowl, and I suspect there's not too much flow in that area. The differential pressure from upper to lower cowl determines how much air flow is available for the cooler. Subtract the drag caused by the oil cooler itself, and now the differential pressure is even less. It would seem that an outlet plenum with scat hose connected to louvers on the bottom of the cowl would create a lower pressure area and would enhance the airflow through the cooler.

someone tell me where I'm fooling myself here!!!
Linn
do not archive
On 9/29/2010 2:34 PM, John Cumins wrote:
Quote:

Deems

If you cut back the baffling make sure to do it on the top of the cylinders and not the bottom side. You need to increase the differential pressure between the top of the engine and the bottom. I have see several people trim back the front plate on the #2 cylinder but since you have the fancy cowl I am not too sure how to help you on that one. On our Saratoga we have both oil coolers on the aft baffling right next to the #5 and # 6 cylinders and the engine stays nice and cool here in our 105 degree heat in northern California. So I do not think it is the oil cooler air outlet causing the issues.

I would be looking at getting the max air in the top of the engine and then making sure there is not blockage or reverse pressure on the bottom of the engine.

If you have access to a couple of gauges it would be worth the trouble to do some pressure checks to determine the differential pressure in the cowl that will answer a lot of questions and take some guess work out of it.

John Cumins 40864
Emp done reorganizing garage for Wings


From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of Deems Davis
Sent: Wednesday, September 29, 2010 11:12 AM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Hottest Cyl CHT



What's your hottest cylinder ?

The reason I'm asking is that mine is #6, followed closely by #2 (at) OSH I was asking around and it seemed that the same was true for several others? During the summer which lasts a while here in AZ (Today's high is 105) I need to pay attention to these during climb as # 6 will easily top 410F and with a steep/long climb will reach 420.

My initial assumption is that #6 is loosing some cooling air to the cylinders which is being sent to to the oil cooler. For those of us with the plenum, it's probably compounded due to having the oil air intake much lower and eclipsing the cylinder.

I've been noodling about how to get more cooling air through #6 & #2, and would appreciate any thoughts/efforts that others have done/attempted. I just finished installing some 'fixed cowl flaps' on the bottom of the cowl similar to what Al Gardner did, the theory being that it would increase the lower cowl exit area and improve air flow from upper to lower cowl, but a test flight yesterday didn't indicate much if any improvement.

I've thought about cutting back the baffeling on #6 & #2 that wrapped around the lower portion of the cylinder. I recall Sam James saying that the Van's baffeling wasn't opened up enough. Thoughts????


Thanks

Deems
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partner14



Joined: 12 Jan 2008
Posts: 540
Location: Granbury Texas

PostPosted: Wed Sep 29, 2010 1:52 pm    Post subject: Hottest Cyl CHT Reply with quote

I'm not sure he actually said it was worse... but maybe not noticeably better.
Don

--- On Wed, 9/29/10, Pascal <rv10builder(at)verizon.net> wrote:

Quote:

From: Pascal <rv10builder(at)verizon.net>
Subject: Re: Hottest Cyl CHT
To: rv10-list(at)matronics.com
Date: Wednesday, September 29, 2010, 2:20 PM

concerning #1 if I understand you correctly- Tim made mention of it on his website and commented that is was worse having the splitter in the plenum than before he added it.

From: Linn Walters (pitts_pilot(at)bellsouth.net)
Sent: Wednesday, September 29, 2010 12:46 PM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Re: Hottest Cyl CHT


Having had nightmares about high oil temps (I live in FL), I've taken a good look at the oil cooler installation ..... and here's my thoughts:
1: The oil cooler plenum is poor at best .... the incoming air (from the baffle) only hits about 1/3 of the cooler directly, and turbulent air at that. Some kind of baffle inside the plenum should help direct some of the air to the top part of the cooler.

2: The outlet air of the cooler dumps into the corner of the lower cowl, and I suspect there's not too much flow in that area. The differential pressure from upper to lower cowl determines how much air flow is available for the cooler. Subtract the drag caused by the oil cooler itself, and now the differential pressure is even less. It would seem that an outlet plenum with scat hose connected to louvers on the bottom of the cowl would create a lower pressure area and would enhance the airflow through the cooler.

someone tell me where I'm fooling myself here!!!
Linn
do not archive
On 9/29/2010 2:34 PM, John Cumins wrote:
Quote:

Deems



If you cut back the baffling make sure to do it on the top of the cylinders and not the bottom side.  You need to increase the differential pressure between the top of the engine and the bottom. I have see several people trim back the front plate on the #2 cylinder but since you have the fancy cowl I am not too sure how to help you on that one. On our Saratoga we have both oil coolers on the aft baffling right next to the #5 and # 6 cylinders and the engine stays nice and cool here in our 105 degree heat in northern California.  So I do not think it is the oil cooler air outlet causing the issues.



I would be looking at getting the max air in the top of the engine and then making sure there is not blockage or reverse pressure on the bottom of the engine.



If you have access to a couple of gauges it would be worth the trouble to do some pressure checks to determine the differential pressure in the cowl that will answer a lot of questions and take some guess work out of it.



John Cumins 40864

Emp done reorganizing garage for Wings





From: owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com) [mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)] On Behalf Of Deems Davis
Sent: Wednesday, September 29, 2010 11:12 AM
To: rv10-list(at)matronics.com (rv10-list(at)matronics.com)
Subject: Hottest Cyl CHT



What's your hottest cylinder ?

The reason I'm asking is that mine is #6, followed closely by #2 (at) OSH I was asking around and it seemed that the same was true for several others? During the summer which lasts a while here in AZ (Today's high is 105) I need to pay attention to these during climb as # 6 will easily top 410F and with a steep/long climb will reach 420.

My initial assumption is that #6 is loosing some cooling air to the cylinders which is being sent to to the oil cooler. For those of us with the plenum, it's probably compounded due to having the oil air intake much lower and eclipsing the cylinder.

I've been noodling about how to get more cooling air through #6 & #2, and would appreciate any thoughts/efforts that others have done/attempted. I just finished installing some 'fixed cowl flaps' on the bottom of the cowl similar to what Al Gardner did, the theory being that it would increase the lower cowl exit area and improve air flow from upper to lower cowl, but a test flight yesterday didn't indicate much if any improvement.

I've thought about cutting back the baffeling on #6 & #2 that wrapped around the lower portion of the cylinder. I recall Sam James saying that the Van's baffeling wasn't opened up enough. Thoughts????
Thanks

Deems
Quote:
 
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PostPosted: Wed Sep 29, 2010 2:13 pm    Post subject: Hottest Cyl CHT Reply with quote

#2 - even after trimming the dam to 1/2 size.

cheers
Ron
VH-XRM flying in Oz

From: owner-rv10-list-server(at)matronics.com [mailto:owner-rv10-list-server(at)matronics.com] On Behalf Of Deems Davis
Sent: Thursday, 30 September 2010 4:12 AM
To: rv10-list(at)matronics.com
Subject: Hottest Cyl CHT

What's your hottest cylinder ?

The reason I'm asking is that mine is #6, followed closely by #2 (at) OSH I was asking around and it seemed that the same was true for several others? During the summer which lasts a while here in AZ (Today's high is 105) I need to pay attention to these during climb as # 6 will easily top 410F and with a steep/long climb will reach 420.

My initial assumption is that #6 is loosing some cooling air to the cylinders which is being sent to to the oil cooler. For those of us with the plenum, it's probably compounded due to having the oil air intake much lower and eclipsing the cylinder.

I've been noodling about how to get more cooling air through #6 & #2, and would appreciate any thoughts/efforts that others have done/attempted. I just finished installing some 'fixed cowl flaps' on the bottom of the cowl similar to what Al Gardner did, the theory being that it would increase the lower cowl exit area and improve air flow from upper to lower cowl, but a test flight yesterday didn't indicate much if any improvement.

I've thought about cutting back the baffeling on #6 & #2 that wrapped around the lower portion of the cylinder. I recall Sam James saying that the Van's baffeling wasn't opened up enough. Thoughts????
Thanks

Deems
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Tim Olson



Joined: 25 Jan 2007
Posts: 2879

PostPosted: Wed Sep 29, 2010 2:21 pm    Post subject: Hottest Cyl CHT Reply with quote

It wasn't consistent. It seemed to be about the same initially, but over time I started to suspect it was slightly higher. Whatever the case I don't think it was a very significant change. It may be one of those things that works better or worse for you depending on other factors, so it may be worthwhile, and I like the theory behind it, but I removed mine now and things are no worse and maybe slightly better for me on climbout.
So it's hard to say for sure.
Tim


On Sep 29, 2010, at 4:49 PM, Don McDonald <building_partner(at)yahoo.com (building_partner(at)yahoo.com)> wrote:

[quote]I'm not sure he actually said it was worse... but maybe not noticeably better.
Don

--- On Wed, 9/29/10, Pascal <rv10builder(at)verizon.net (rv10builder(at)verizon.net)> wrote:

Quote:

From: Pascal <rv10builder(at)verizon.net (rv10builder(at)verizon.net)>
Subject: Re: Hottest Cyl CHT
To: [url=mailto:rv10-list(at)matronics.com]rv10-list(at)matronics.com (rv10-list(at)matronics.com)[/url]
Date: Wednesday, September 29, 2010, 2:20 PM

concerning #1 if I understand you correctly- Tim made mention of it on his website and commented that is was worse having the splitter in the plenum than before he added it.

From: Linn Walters (pitts_pilot(at)bellsouth.net)
Sent: Wednesday, September 29, 2010 12:46 PM
To: [url=mailto:rv10-list(at)matronics.com]rv10-list(at)matronics.com (rv10-list(at)matronics.com)[/url]
Subject: Re: Hottest Cyl CHT


Having had nightmares about high oil temps (I live in FL), I've taken a good look at the oil cooler installation ..... and here's my thoughts:
1: The oil cooler plenum is poor at best .... the incoming air (from the baffle) only hits about 1/3 of the cooler directly, and turbulent air at that. Some kind of baffle inside the plenum should help direct some of the air to the top part of the cooler.

2: The outlet air of the cooler dumps into the corner of the lower cowl, and I suspect there's not too much flow in that area. The differential pressure from upper to lower cowl determines how much air flow is available for the cooler.  Subtract the drag caused by the oil cooler itself, and now the differential pressure is even less. It would seem that an outlet plenum with scat hose connected to louvers on the bottom of the cowl would create a lower pressure area and would enhance the airflow through the cooler.

someone tell me where I'm fooling myself here!!!
Linn
do not archive
On 9/29/2010 2:34 PM, John Cumins wrote:
Quote:

Deems



If you cut back the baffling make sure to do it on the top of the cylinders and not the bottom side.  You need to increase the differential pressure between the top of the engine and the bottom. I have see several people trim back the front plate on the #2 cylinder but since you have the fancy cowl I am not too sure how to help you on that one. On our Saratoga we have both oil coolers on the aft baffling right next to the #5 and # 6 cylinders and the engine stays nice and cool here in our 105 degree heat in northern California. So I do not think it is the oil cooler air outlet causing the issues.

I would be looking at getting the max air in the top of the engine and then making sure there is not blockage or reverse pressure on the bottom of the engine.

If you have access to a couple of gauges it would be worth the trouble to do some pressure checks to determine the differential pressure in the cowl that will answer a lot of questions and take some guess work out of it.

John Cumins 40864
Emp done reorganizing garage for Wings


From: [url=mailto:owner-rv10-list-server(at)matronics.com]owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)[/url] [[url=mailto:owner-rv10-list-server(at)matronics.com]mailto:owner-rv10-list-server(at)matronics.com (owner-rv10-list-server(at)matronics.com)[/url]] On Behalf Of Deems Davis
Sent: Wednesday, September 29, 2010 11:12 AM
To: [url=mailto:rv10-list(at)matronics.com]rv10-list(at)matronics.com (rv10-list(at)matronics.com)[/url]
Subject: Hottest Cyl CHT



What's your hottest cylinder ?

The reason I'm asking is that mine is #6, followed closely by #2 (at) OSH I was asking around and it seemed that the same was true for several others? During the summer which lasts a while here in AZ (Today's high is 105) I need to pay attention to these during climb as # 6 will easily top 410F and with a steep/long climb will reach 420.

My initial assumption is that #6 is loosing some cooling air to the cylinders which is being sent to to the oil cooler. For those of us with the plenum, it's probably compounded due to having the oil air intake much lower and eclipsing the cylinder.

I've been noodling about how to get more cooling air through #6 & #2, and would appreciate any thoughts/efforts that others have done/attempted. I just finished installing some 'fixed cowl flaps' on the bottom of the cowl similar to what Al Gardner did, the theory being that it would increase the lower cowl exit area and improve air flow from upper to lower cowl, but a test flight yesterday didn't indicate much if any improvement.

I've thought about cutting back the baffeling on #6 & #2 that wrapped around the lower portion of the cylinder. I recall Sam James saying that the Van's baffeling wasn't opened up enough. Thoughts????
Thanks

Deems
Quote:
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AV8ORJWC



Joined: 13 Jul 2006
Posts: 1149
Location: Aurora, Oregon "Home of VANS"

PostPosted: Wed Sep 29, 2010 4:38 pm    Post subject: Hottest Cyl CHT Reply with quote

Metallurgical alteration of the longterm (life) strength of aluminum, coking of lubricating oil on the exhaust valve guides/stems and development of cracks in the proximity of exhaust valves/seats should be understood before getting too deep into temperature ranges in the 400s. Note: Break In periods are though not exempt are less lifetime critical.

Twenty plus years ago, very few operators had individual CHT sensors to warn of those impending events. These new units are great. I concur that regardless of extra horsepower, modified coolers, higher altitudes, dysfunctional high pressure plenums, warmer climate and other factors, "Temperatures outside of the norm - Do matter". Some friends can just afford the cost associated with such elective activities more easily than others and handles those temperature extremes better.

I like Allen's 350-380 and clearly understand the importance of consistent/controlled operating temperatures. I get increased butt dyno sensitivity at over 400. I increase my monitoring vigilance in approaching 420 and I sure as hell understand the Danger Zone of operating above that number for periods of time during extended climb. I have remarked to fellow pilots when I ride along that cowl flaps need opening, angle of attack needs monitoring, alternate landing sites need to be considered and then the music from Top Gun begins in my head.  A close friend with a Continental TSIO-550 got to visit the price for such wild dancing and it was an eye opener. One of our RV-10 brethren did not head such annunciation and also got to replace some aluminum parts. YMMV.

Choose Wisely your temperatures.


John Cox


From: BPA
Sent: Wed 9/29/2010 1:37 PM
To: rv10-list(at)matronics.com
Subject: RE: RV10-List: Hottest Cyl CHT

Gary, I’m not saying its good for them. I AM concerned at 420 if the CHT’s are run there for long periods of time, but not necessarily if only occasionally. Ideally, the best temps to run the cylinders are between 350-380. This will give you best cylinder life. I have seen cylinders that have been run in the low 430’s on aerobatic engines that have shown no noticeable effects. But then, I haven’t done any fatigue analysis on them either.

Allen

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