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drfred(at)suddenlinkmail.
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PostPosted: Mon Jan 24, 2011 2:09 pm    Post subject: Step Reply with quote

I wanted to add another data point to the broken step. I took some
friends up for a ride this weekend. As a 300 lb guy was getting into
the plane, the right step broke off . Same place as previous notes.
Weld broke, looked like minimal weld material at top. I had a
significant amount of rust inside. I remember that I did put some
primer inside the tube. Will have to cut access holes to get to the bolt.

May be something to think about if you have a heavy person to get in the
plane. Might want to get a small step stool out to help them get up a
little higher. When he was getting in the plane, he couldn't quite get
his weight forward enough to grab the door sill. So he kinda hesitated
and tried to catch his balance and wavered on the step just before it
broke. Maybe if he had a step it would have been a little easier and he
wouldn't have stressed the weld so much.

Of course, small dent in the skin underneath.

I'll try and take some pics and post later. May be the weekend before I
can address the issue.

Dr Fred

515 FW.


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davidsoutpost(at)comcast.
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PostPosted: Mon Jan 24, 2011 3:43 pm    Post subject: Step Reply with quote

One of my steps had a stress crack about 3/8" long on the top of the step weld where it joins the strut. There was a small pit where it started in the middle. I have a TIG welder so I re-welded both steps adding quite a bit of filler as I went along. No way I want to have to remove one if/when one breaks, and that particular step would have broke real quickly. I am now waiting them to come back from chroming so I can get them installed and install the baggage floors.

David Clifford

RV-10 Builder
N849RV (reserved)

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rv10builder(at)verizon.ne
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PostPosted: Mon Jan 24, 2011 3:51 pm    Post subject: Step Reply with quote

Sounds like 300lbs is the limit on the step. Regardless of the rust I think
there needs to be a concern that the step is a sore spot on the planes.
While up at a VAF Socal meeting and show and tell there was a RV-7 that had
a missing step as well. Seems many have commented on the weak weld and need
to reweld the step before it breaks.
I am seriously thinking of a portable step for my passengers. It may be a
hassle, for the few times I do it, but it will be better than a broken step
that will force me to do more later.
Pascal

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rv10rob(at)gmail.com
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PostPosted: Mon Jan 24, 2011 4:24 pm    Post subject: Step Reply with quote

Are people getting injured when these things break?
 
-Rob
On Mon, Jan 24, 2011 at 3:48 PM, Pascal <rv10builder(at)verizon.net (rv10builder(at)verizon.net)> wrote:
[quote]--> RV10-List message posted by: "Pascal" <rv10builder(at)verizon.net (rv10builder(at)verizon.net)>

Sounds like 300lbs is the limit on the step. Regardless of the rust I think there needs to be a concern that the step is a sore spot on the planes. While up at a VAF Socal meeting and show and tell there was a RV-7 that had a missing step as well. Seems many have commented on the weak weld and need to reweld the step before it breaks.
I am seriously thinking of a portable step for my passengers. It may be a hassle, for the few times I do it, but it will be better than a broken step that will force me to do more later.
Pascal

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Kelly McMullen



Joined: 16 Apr 2008
Posts: 1188
Location: Sun Lakes AZ

PostPosted: Mon Jan 24, 2011 4:34 pm    Post subject: Step Reply with quote

Has anyone considered putting a grab handle under the right rear
window to help passengers come aboard?

On Mon, Jan 24, 2011 at 4:48 PM, Pascal <rv10builder(at)verizon.net> wrote:
Quote:


Sounds like 300lbs is the limit on the step. Regardless of the rust I think
there needs to be a concern that the step is a sore spot on the planes.
While up at a VAF Socal meeting and show and tell there was a RV-7 that had
a missing step as well. Seems many have commented on the weak weld and need
to reweld the step before it breaks.
I am seriously thinking of a portable step for my passengers. It may be a
hassle, for the few times I do it, but it will be better than a broken step
that will force me to do more later.
Pascal


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Kelly McMullen
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Tim Olson



Joined: 25 Jan 2007
Posts: 2879

PostPosted: Mon Jan 24, 2011 4:51 pm    Post subject: Step Reply with quote

Step breakage issues aren't unique to RV's...they're common on
many other models too. So they're always something to treat
carefully. A portable step would be a good idea if you're
loading a lot of chubbies....you not only have the step breakage
issue but if you're aft loaded with gear, you could have the
"smash the tail to the ground" issue too.

Tim Olson - RV-10 N104CD
do not archive
On 1/24/2011 5:48 PM, Pascal wrote:
[quote]

Sounds like 300lbs is the limit on the step. Regardless of the rust I
think there needs to be a concern that the step is a sore spot on the
planes. While up at a VAF Socal meeting and show and tell there was a
RV-7 that had a missing step as well. Seems many have commented on the
weak weld and need to reweld the step before it breaks.
I am seriously thinking of a portable step for my passengers. It may be
a hassle, for the few times I do it, but it will be better than a broken
step that will force me to do more later.
Pascal

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jcumins(at)jcis.net
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PostPosted: Mon Jan 24, 2011 5:25 pm    Post subject: Step Reply with quote

We have a handle mounted on the curve of the fuselage above the step on our
Saratoga, and I plan on adding 2 ea type handles to my -10 one on each side
makes climbing the step much easier and safer.


John G. Cumins
40864 Wings Rib riveting
 
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dmaib(at)mac.com
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PostPosted: Mon Jan 24, 2011 5:43 pm    Post subject: Step Reply with quote

I put handles above the rear windows, and many others have as well.
They are similar to handles on the older Bonanza I used to fly, and
they work well.

David Maib
40559
flying

On Jan 24, 2011, at 7:29 PM, Kelly McMullen wrote:

Quote:


Has anyone considered putting a grab handle under the right rear
window to help passengers come aboard?

On Mon, Jan 24, 2011 at 4:48 PM, Pascal <rv10builder(at)verizon.net>
wrote:
>
>
> Sounds like 300lbs is the limit on the step. Regardless of the
> rust I think
> there needs to be a concern that the step is a sore spot on the
> planes.
> While up at a VAF Socal meeting and show and tell there was a RV-7
> that had
> a missing step as well. Seems many have commented on the weak weld
> and need
> to reweld the step before it breaks.
> I am seriously thinking of a portable step for my passengers. It
> may be a
> hassle, for the few times I do it, but it will be better than a
> broken step
> that will force me to do more later.
> Pascal




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taildragon(at)msn.com
Guest





PostPosted: Mon Jan 24, 2011 6:05 pm    Post subject: Step Reply with quote

<?xml:namespace prefix="v" /><?xml:namespace prefix="o" /><![endif]-->
Is there an upper limit on the size of a single passenger or pilot? It seems that there would be a limit to how much can walk on the wing or that the seat and seat belts can support during CAT or high G maneuvers.

Roger


> On Mon, Jan 24, 2011 at 4:48 PM, Pascal <rv10builder(at)verizon.net (rv10builder(at)verizon.net)> 
Quote:
wrote:
> --> RV10-List message posted by: "Pascal" <rv10builder(at)verizon.net (rv10builder(at)verizon.net)>
>
> Sounds like 300lbs is the limit on the step. Regardless of the
> rust I think
> there needs to be a concern that the step is a sore spot on the
> planes.
> While up at a VAF Socal meeting and show and tell there was a RV-7
> that had
> a missing step as well. Seems many have commented on the weak weld
> and need
> to reweld the step before it breaks.
> I am seriously thinking of a portable step for my passengers. It
> may be a
> hassle, for the few times I do it, but it will be better than a
> broken step
> that will force me to do more later.
> Pascal


[quote][b]


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drfred(at)suddenlinkmail.
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PostPosted: Tue Jan 25, 2011 6:42 am    Post subject: Step Reply with quote

David ;

Do you know if the step material is 4130? 

And to answer the other question, the guy didn't injure himself.  Just dropped straight down.  Didn't hit the flap edge.  He never got up that far.  I was thinking about the tipping issue when he climbed in. 

Dr Fred
515FW



On 1/24/2011 5:40 PM, davidsoutpost(at)comcast.net (davidsoutpost(at)comcast.net) wrote: [quote] p { margin: 0; } One of my steps had a stress crack about 3/8" long on the top of the step weld where it joins the strut.  There was a small pit where it started in the middle.  I have a TIG welder so I re-welded both steps adding quite a bit of filler as I went along.  No way I want to have to remove one if/when one breaks, and that particular step would have broke real quickly.  I am now waiting them to come back from chroming so I can get them installed and install the baggage floors.

David Clifford

RV-10 Builder
N849RV (reserved)

---


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tsts4



Joined: 06 Aug 2007
Posts: 167
Location: Tampa, FL

PostPosted: Tue Jan 25, 2011 7:42 am    Post subject: Re: Step Reply with quote

David,
(Sorry for the thread high-jack everyone), would you mind posting some more details on the handle (where to buy, how you installed, etc)?

Thanks,
Todd


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Todd Stovall
aka "Auburntsts" on EAA and VAF
RV-10 N728TT -- Flying
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bruce1hwjohnson(at)yahoo.
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PostPosted: Tue Jan 25, 2011 10:23 am    Post subject: Step Reply with quote

Do you have any pics too post on those handles?


From: David Maib <dmaib(at)mac.com>
To: rv10-list(at)matronics.com
Sent: Mon, January 24, 2011 6:40:41 PM
Subject: Re: RV10-List: Step

--> RV10-List message posted by: David Maib <dmaib(at)mac.com (dmaib(at)mac.com)>

I put handles above the rear windows, and many others have as well. They are similar to handles on the older Bonanza I used to fly, and they work well.

David Maib
40559
flying

On Jan 24, 2011, at 7:29 PM, Kelly McMullen wrote:

Quote:
--> RV10-List message posted by: Kelly McMullen <apilot2(at)gmail.com (apilot2(at)gmail.com)>

Has anyone considered putting a grab handle under the right rear
window to help passengers come aboard?

On Mon, Jan 24, 2011 at 4:48 PM, Pascal <rv10builder(at)verizon.net (rv10builder(at)verizon.net)> wrote:
> --> RV10-List message posted by: "Pascal" <rv10builder(at)verizon.net (rv10builder(at)verizon.net)>
>
> Sounds like 300lbs is the limit on the step. Regardless of the rust I think
> there needs to be a concern that the step is a sore spot on the planes.
> While up at a VAF Socal meeting and show and tell there was a RV-7 that had
> a missing step as well. Seems many have commented on the weak weld and need
> to reweld the step before it breaks.
> I am seriously thinking of a portable step for my passengers. It may be a
> hassle, for the few times I do it, but it will be better than a broken step
> that will force me to do more later.
> Pascal






; bsp; -Matt Dralle, List Admin.
[quote][b]


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