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user9253



Joined: 28 Mar 2008
Posts: 1927
Location: Riley TWP Michigan

PostPosted: Fri Jan 14, 2011 6:56 am    Post subject: model airplane servo Reply with quote

I want to install electric aileron trim. I could buy a Ray Allen servo and control its speed with PWM. I was wondering if there are any other options that might be lighter weight or smaller. Has anyone had experience with linear actuators or model airplane R/C servos? Do the RC model servos hold their position when power is removed? The ideal 12vdc servo would be slow moving and would be operated by a switch without electronic controls. It should also have built-in limit switches and a position feedback pot. Maybe the Ray Allen is the best.
Thanks, Joe


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PostPosted: Fri Jan 14, 2011 7:32 am    Post subject: model airplane servo Reply with quote

>Has anyone had experience with linear actuators or model airplane R/C servos?
> Joe Gores
 
Hi Joe,
 
  A couple of years ago, I considered doing the same thing you are referring to, 
using an RC model servo for a full sized airplane.  I checked them out, there are a
LOT of them, and they are usually graded by how much "pull or push" they can
generate.   If my memory is correct, I think I can remember something like "32 grams" as
the biggest version, or at least a 'near' biggest version..  I did some more looking
around, but I don't remember if I ever found out what the RC Allen servo's rating was.,
...but after I weighed the option of trying experiment (yet again!!), I decided to go with the
RAC servo, and frankly, I'm glad I did!
 
  It was made precisely for my intended use, so no experimentation necessary, and they
even come with little clevis forks, and matching pins, and the kind of stuff you'd
expect to find on such a devise.
 
  I suppose if a guy looked long enough, he may be able to find a servo that rates
higher than 32 gms, but even still, I'd think he'd still be better off with the RAC servo.
That's not to say it can't be done, but I think you may be installing something that MAY
not be up to the task.
 
Mike Welch
 

[quote][b]


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Bob McC



Joined: 09 Jan 2006
Posts: 258
Location: Toronto, ON

PostPosted: Fri Jan 14, 2011 8:24 am    Post subject: model airplane servo Reply with quote

Joe;

It does have all of those features and that is specifically its purpose, so
it would be a logical choice. Any of the other options you mention would
likely require adaptation and you would have to do the experimentation and
reliability research already done for you by Ray Allen. In my humble opinion
I would suggest you've reached the correct conclusion when you said "Maybe
the Ray Allen is the best".

Bob McC


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PostPosted: Fri Jan 14, 2011 8:47 am    Post subject: model airplane servo Reply with quote

Check out http://www.periheliondesign.com/moreproducts.htm for a controller
for Futaba, etc servos. Also has trim wheels, etc.

Bill Schertz
KIS Cruiser #4045
N343BS

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PostPosted: Fri Jan 14, 2011 9:02 am    Post subject: model airplane servo Reply with quote

At 09:56 AM 1/14/2011, you wrote:
Quote:


I want to install electric aileron trim. I could buy a Ray Allen
servo and control its speed with PWM. I was wondering if there are
any other options that might be lighter weight or smaller. Has
anyone had experience with linear actuators or model airplane R/C
servos? Do the RC model servos hold their position when power is
removed? The ideal 12vdc servo would be slow moving and would be
operated by a switch without electronic controls. It should also
have built-in limit switches and a position feedback pot. Maybe the
Ray Allen is the best.

I have a skunk-werks bin with about a dozen
RC actuators that were used in various remote
control situations over the years.

These are short throw (short rotation) devices
with output shafts designed to move control
surfaces with a bellcrank. I have some about the
size of a postage stamp that cost about $10 up
to puppies like this:

http://www.gpdealera.com/cgi-bin/wgainf100p.pgm?I=FUTM0216

for about $100.

They're spur-geared and do not LOCK position
when turned off. Linear actuators like the
RC Allen will not back-drive when powered down.

Further, they're a bit user unfriendly as stock
actuators. They run on 4.5 to 7.0 volts. The
position command signal is a variable duty
cycle pulse. Easy to control out of a microprocessor
(or r/c receiver) not to easy from the pilot's
seat.

I've used these as rudimentary motor-gearbox
assemblies. You can remove the stops, pot
and electronics. The rudimentary assembly
can then drive a lead-screw to provide a LOT
of force over long distances.

I guess the short answer to your question is
no. But they DO offer some interesting opportunities
for a variety of remote control tasks if
you've got the interest and energy to stroke 'em.
Bob . . .


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PostPosted: Fri Jan 14, 2011 9:25 am    Post subject: model airplane servo Reply with quote

While the RC servos do hold their position with power off, it is not
quite locked. You can move them with some force. Whether the ailerons
would apply enough force to do so is a question unanswered.

I would suggest you stick with the proven solution even though it is
somewhat pricey compared to an RC servo. You can change the speed with
PWM or if you want a true servo based on the Ray Allen design, see the
same page listed below for an add-on..

Dick Tasker

Bill Schertz wrote:
[quote]
<wschertz(at)comcast.net>

Check out http://www.periheliondesign.com/moreproducts.htm for a
controller for Futaba, etc servos. Also has trim wheels, etc.

Bill Schertz
KIS Cruiser #4045
N343BS

--


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PostPosted: Fri Jan 14, 2011 10:06 am    Post subject: model airplane servo Reply with quote

I think these servos should be considered:

http://store.firgelli.com

I haven't used them myself, but they seem appropriate to the application.
They are located a few miles from me, so one day I should go visit and give
a PIREP.

Vern Little

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PostPosted: Fri Jan 14, 2011 11:11 am    Post subject: model airplane servo Reply with quote

At 01:03 PM 1/14/2011, you wrote:
Quote:

<sprocket(at)vx-aviation.com>

I think these servos should be considered:

http://store.firgelli.com

I haven't used them myself, but they seem appropriate to the
application. They are located a few miles from me, so one day I
should go visit and give a PIREP.

These look interesting . . . especially since
they're offered with built in servo electronics
to integrate into a variety of voltages and
control protocols (including R/C variable
pulse width). They DO report a back-driving
force value but it's probably very high
compared to working loads. It would be
interesting to know what lead-screw
configuration they are using.

Bob . . .


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PostPosted: Fri Jan 14, 2011 3:25 pm    Post subject: model airplane servo Reply with quote

On 1/14/2011 8:56 AM, user9253 wrote:
Quote:


I want to install electric aileron trim. I could buy a Ray Allen servo and control its speed with PWM. I was wondering if there are any other options that might be lighter weight or smaller. Has anyone had experience with linear actuators or model airplane R/C servos? Do the RC model servos hold their position when power is removed? The ideal 12vdc servo would be slow moving and would be operated by a switch without electronic controls. It should also have built-in limit switches and a position feedback pot. Maybe the Ray Allen is the best.
Thanks, Joe

--------
Joe Gores
Hi Joe,


My 1st homebuilt was a (purchased) Thorp T-18 that had a homebuilt
autopilot (wing leveler) and aileron trim system using a trim tab on one
aileron. It used a standard model a/c servo, just like what you're
probably thinking about. The autopilot used an ingenious
pneumatic/thermal rate sensor as its heart. A stream of air moving
between two thermal sensors made up the rate sensor. The system had roll
trim that used a generic potentiometer to drive the servo controller.
The autopilot section wasn't functional when I bought the plane (it had
been stored for about 5 years before I bought it), but the trim feature
worked just fine for the short time I owned the plane. Failure modes
were never explored by me, because it just worked.

If you're handy with electronics and the application of tools to small
projects, I can't see why you can't add a worm drive to the servo if it
would make you feel more comfortable. Or, you could just do flutter
testing on a trim tab type system with power removed from the servo
(which you'll need to do anyway, if you add any kind of trim tab to the
aileron). It's not likely that you would have any luck mounting the trim
tab on the wing tip itself (it's been tried by others; there just isn't
enough aerodynamic authority unless the tab is almost as big as the
aileron).

BTW, a neighbor has a homebuilt that has the same autopilot design as my
Thorp, but with the addition of a homebuilt magnetic heading source that
allowed the autopilot to actually follow a magnetic heading.

Compared to the 'oldtimers', we young 50-60 year-old 'experimenters' are
just delivery guys for Ikea. Smile

Charlie


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PostPosted: Fri Jan 14, 2011 4:03 pm    Post subject: model airplane servo Reply with quote

Quote:
ust isn't enough aerodynamic authority unless the tab is almost as
big as the aileron).

BTW, a neighbor has a homebuilt that has the same autopilot design
as my Thorp, but with the addition of a homebuilt magnetic heading
source that allowed the autopilot to actually follow a magnetic heading.

Compared to the 'oldtimers', we young 50-60 year-old 'experimenters'
are just delivery guys for Ikea. Smile

Charlie,

The system you've described sounds like a DIY system designed
conceived by a NASA engineer named Doug Garner. I think it was
written up in several issues of Sport Aviation circa 1980.
Doug developed a home brew rate sensor based on a small speaker
huffing on a venturi to produce a steady stream of air between
two de-bulbed lamps used as hot-wire anemometers. He also crafted
a flux gate compass for magnetic heading hold. Very clever stuff.
I met him briefly at OSH about 1986 or so. The autopilot brains
was an 8-bit micro-controller.

Today we have solid state rate sensors, silicon magnetometers
and GPS serial data to effect VERY precise course hold. Of
course, the R/C servos have become still more robust and many
feature all metal gear trains. I think I've got copies of
his articles buried somewhere. I ought to scan them and
put them up on the website as historical data.

Bob . . .


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PostPosted: Fri Jan 14, 2011 5:32 pm    Post subject: model airplane servo Reply with quote

On 1/14/2011 4:59 PM, Robert L. Nuckolls, III wrote:
Quote:

<nuckolls.bob(at)aeroelectric.com>
> ust isn't enough aerodynamic authority unless the tab is almost as
> big as the aileron).
>
> BTW, a neighbor has a homebuilt that has the same autopilot design as
> my Thorp, but with the addition of a homebuilt magnetic heading
> source that allowed the autopilot to actually follow a magnetic heading.
>
> Compared to the 'oldtimers', we young 50-60 year-old 'experimenters'
> are just delivery guys for Ikea. Smile

Charlie,

The system you've described sounds like a DIY system designed
conceived by a NASA engineer named Doug Garner. I think it was
written up in several issues of Sport Aviation circa 1980.
Doug developed a home brew rate sensor based on a small speaker
huffing on a venturi to produce a steady stream of air between
two de-bulbed lamps used as hot-wire anemometers. He also crafted
a flux gate compass for magnetic heading hold. Very clever stuff.
I met him briefly at OSH about 1986 or so. The autopilot brains
was an 8-bit micro-controller.

Today we have solid state rate sensors, silicon magnetometers
and GPS serial data to effect VERY precise course hold. Of
course, the R/C servos have become still more robust and many
feature all metal gear trains. I think I've got copies of
his articles buried somewhere. I ought to scan them and
put them up on the website as historical data.

Bob . . .
I think you're right about the source; I have read the articles. I have

the schematics & wiring diagrams somewhere; if I stumble upon them I'll
scan & forward. I even have the 'heart' of the hardware somewhere; I'll
try to send some pics of that, too. IIRC, the rate sensor was built into
a coffee can. Smile I'm certainly not advocating a return that
technology; I was just trying to point out how little real experimenting
we really do these days.

Charlie


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user9253



Joined: 28 Mar 2008
Posts: 1927
Location: Riley TWP Michigan

PostPosted: Sat Jan 15, 2011 7:44 am    Post subject: Re: model airplane servo Reply with quote

Thanks to Bob and others for the replies and suggestions.
Quote:
It's not likely that you would have any luck mounting the trim
tab on the wing tip itself (it's been tried by others; there just isn't
enough aerodynamic authority unless the tab is almost as big as the
aileron).

That is exactly what I had planned to do. Thanks for the warning, Charlie. Sometimes I get obsessed with details and neglect to stand back and look at the feasibility of the whole project. I do not want to add a trim tab to the ailerons because I am afraid of causing flutter. So I had intended to mount a trim tab on the wing tip. Since it has been tried by others without success, I could be wasting my time and money if installing wing tip trim tabs.
Joe


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PostPosted: Sat Jan 15, 2011 9:05 am    Post subject: model airplane servo Reply with quote

Quote:
> It's not likely that you would have any luck mounting the trim
> tab on the wing tip itself (it's been tried by others; there just isn't
> enough aerodynamic authority unless the tab is almost as big as the
> aileron).

That is exactly what I had planned to do. Thanks for the warning, Charlie. Sometimes I get obsessed with details and neglect to stand back and look at the feasibility of the whole project. I do not want to add a trim tab to the ailerons because I am afraid of causing flutter. So I had intended to mount a trim tab on the wing tip. Since it has been tried by others without success, I could be wasting my time and money if installing wing tip trim tabs.

It's an easy experiment to explore. Use some speed tape
to stick a fixed sheet metal tab on the trailing edge
of the tip. Size it to some value you think might be
tolerable from the perspective of appearance and practical
implementation. Go fly and see how much trim authority
you're having to offset in the stick.

Keep in mind that you're wanting to trim out small
operational variations in roll trim. This isn't
an autopilot design project with a goal of exerting
the same authority in roll as the pilot, you're
wanting to offset relatively small trim offsets
due to loading and fuel distribution.

The Zodiac avoids aileron flutter issues by trimming
with a separate mini-aileron.

[img]cid:.0[/img]


Other pictures of aileron trim tabs seem to illustrate
relatively small mechanisms

[img]cid:.1[/img]

[img]cid:.2[/img]

Also consider an actuator driven spring cartridge rigged
to the aileron controls under the floor boards. This
technique has been used by many designers with
success. You can develop your own design goals.


Bob . . .


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PostPosted: Sat Jan 15, 2011 10:12 am    Post subject: model airplane servo Reply with quote

I have been successfully using model aircraft servos for several years, first on a Kitfox 2 and more recently on a Model 5.

Initially started with rudder only trim, graduating to full three axis trim control using a microcontroller Motorola MC68HC08 to operate the servos.

This was expanded several years ago to include GPS route tracking. More recently altitude hold. This autopilot design is still being developed, and refined.

For trim only the R/C servo will tracks the potentiometer position, and is constantly powered to maintain its position.

Satisfactory R/C servo controllers for trim only can cost less than $20, servos $40. and a power supply for 5-6 volts at 5 amps < $20.

I have found these servos to be quite durable with one servo on my Kitfox 2 (Hitec 805BB) lasting over 500 hrs flying, a similar servo on the 5 now has 150 + hours.

I could go on forever, but will wait to see if there is further interest. Meanwhile I suspect there will be a few questions.

Jim

On 2011-01-14, at 7:56 AM, user9253 wrote:

Quote:


I want to install electric aileron trim. I could buy a Ray Allen servo and control its speed with PWM. I was wondering if there are any other options that might be lighter weight or smaller. Has anyone had experience with linear actuators or model airplane R/C servos? Do the RC model servos hold their position when power is removed? The ideal 12vdc servo would be slow moving and would be operated by a switch without electronic controls. It should also have built-in limit switches and a position feedback pot. Maybe the Ray Allen is the best.
Thanks, Joe

--------
Joe Gores



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PostPosted: Sat Jan 15, 2011 2:37 pm    Post subject: model airplane servo Reply with quote

Jim Corner wrote:

Quote:


I have been successfully using model aircraft servos for several years ...
[snip]

Quote:
I could go on forever, but will wait to see if there is further interest. Meanwhile I suspect there will be a few questions.

Jim,

I'm happy to see someone (else) proving the naysayers wrong. This has
been a pet project of mine for almost as long as you and I've taken a
similar approach using a different controller (ATmega8). I'm even using
a $18 servo to change the position of one of my landing lights for taxi.

Question, please: where have you found for a source of bellcrank,
clevis, threaded rod and other hardware? I'd like to find some 10-32
but all the model airplane stuff I've found is pretty wimpy (4-40 or
6-32 at best). On my landing light the RC stuff is OK but I'd like an
"aviation grade" mechanical coupling for the elevator and aileron trim
on my RV.

--
Joe
Independence, OR
http://www.mail2600.com/position
http://www.mail2600.com/cgi-bin/webcam.cgi


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user9253



Joined: 28 Mar 2008
Posts: 1927
Location: Riley TWP Michigan

PostPosted: Sat Jan 15, 2011 3:00 pm    Post subject: Re: model airplane servo Reply with quote

Quote:
It's an easy experiment to explore. Use some speed tape
to stick a fixed sheet metal tab on the trailing edge
of the tip. Size it to some value you think might be
tolerable from the perspective of appearance and practical
implementation. Go fly and see how much trim authority
you're having to offset in the stick.

That is a very good idea, Bob. I should have thought of that because I did the same thing on the rudder. The runway is covered with snow, so I will have to wait before experimenting in the air.
Joe


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PostPosted: Sat Jan 15, 2011 5:43 pm    Post subject: model airplane servo Reply with quote

Joe

I'm using hardware designed for giant scale RC. The bolts are 8-32 and the push rods are 6 gauge rods. Your speeds are higher than mine, but remember that you require less deflection for the same result. Also we are trimming aerodynamically balanced surfaces and the air load on the trim tabs are a lot less than most expect. I have attached a photo of my flaperon servo installation. It is very effective and can induce a very high roll rate.

Jim




Quote:

I'm happy to see someone (else) proving the naysayers wrong. This has been a pet project of mine for almost as long as you and I've taken a similar approach using a different controller (ATmega8). I'm even using a $18 servo to change the position of one of my landing lights for taxi.

Question, please: where have you found for a source of bellcrank, clevis, threaded rod and other hardware? I'd like to find some 10-32 but all the model airplane stuff I've found is pretty wimpy (4-40 or 6-32 at best). On my landing light the RC stuff is OK but I'd like an "aviation grade" mechanical coupling for the elevator and aileron trim on my RV.

--
Joe
Independence, OR


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PostPosted: Sat Jan 15, 2011 6:01 pm    Post subject: model airplane servo Reply with quote

I am interested in the possibilities of using an R/C servo for the pitch
trim on my TigerCub. Any and ALL details very welcomed!

Thanks for any info.

Bob Taylor
TigerCub N657RT

--------------------------------------------------
From: "Jim Corner" <jcorner(at)shaw.ca>
Sent: Saturday, January 15, 2011 1:08 PM
To: <aeroelectric-list(at)matronics.com>
Subject: Re: model airplane servo

Quote:


I have been successfully using model aircraft servos for several years,
first on a Kitfox 2 and more recently on a Model 5.

Initially started with rudder only trim, graduating to full three axis
trim control using a microcontroller Motorola MC68HC08 to operate the
servos.

This was expanded several years ago to include GPS route tracking. More
recently altitude hold. This autopilot design is still being developed,
and refined.

For trim only the R/C servo will tracks the potentiometer position, and
is constantly powered to maintain its position.

Satisfactory R/C servo controllers for trim only can cost less than $20,
servos $40. and a power supply for 5-6 volts at 5 amps < $20.

I have found these servos to be quite durable with one servo on my Kitfox
2 (Hitec 805BB) lasting over 500 hrs flying, a similar servo on the 5 now
has 150 + hours.

I could go on forever, but will wait to see if there is further interest.
Meanwhile I suspect there will be a few questions.

Jim

On 2011-01-14, at 7:56 AM, user9253 wrote:

>
> <fran4sew(at)banyanol.com>
>
> I want to install electric aileron trim. I could buy a Ray Allen servo
> and control its speed with PWM. I was wondering if there are any other
> options that might be lighter weight or smaller. Has anyone had
> experience with linear actuators or model airplane R/C servos? Do the RC
> model servos hold their position when power is removed? The ideal 12vdc
> servo would be slow moving and would be operated by a switch without
> electronic controls. It should also have built-in limit switches and a
> position feedback pot. Maybe the Ray Allen is the best.
> Thanks, Joe
>
> --------
> Joe Gores
>




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PostPosted: Sat Jan 15, 2011 6:51 pm    Post subject: model airplane servo Reply with quote

Look at the model helicopter suppliers too.  Like this one:

http://www.ronlund.com/mm5/merchant.mvc?Screen=PROD&Store_Code=RHPS&Product_Code=RCHCR&Category_Code=


[url=http://www.ronlund.com/mm5/merchant.mvc?Screen=PROD&Store_Code=RHPS&Product_Code=RCHCR&Category_Code=][/url]It's a hollow carbon fiber shaft with titanium threads and an aluminum ferrule.  For stiffness, weight, and strength, it might be something to consider.

On Sat, Jan 15, 2011 at 8:55 PM, Robert Taylor <Flydad57(at)neo.rr.com (Flydad57(at)neo.rr.com)> wrote:
[quote] --> AeroElectric-List message posted by: "Robert Taylor" <Flydad57(at)neo.rr.com (Flydad57(at)neo.rr.com)>

I am interested in the possibilities of using an R/C servo for the pitch trim on my TigerCub.  Any and ALL details very welcomed!

Thanks for any info.

Bob Taylor
TigerCub N657RT

--------------------------------------------------
From: "Jim Corner" <jcorner(at)shaw.ca (jcorner(at)shaw.ca)>
Sent: Saturday, January 15, 2011 1:08 PM
To: <aeroelectric-list(at)matronics.com (aeroelectric-list(at)matronics.com)>
Subject: Re: model airplane servo

Quote:
--> AeroElectric-List message posted by: Jim Corner <jcorner(at)shaw.ca (jcorner(at)shaw.ca)>


I have been successfully using model aircraft servos for several years, first on a Kitfox 2 and more recently on a Model 5.

Initially started with rudder only trim, graduating to full three axis trim control using a microcontroller Motorola MC68HC08 to operate the servos.

This was expanded several years ago to include GPS route tracking.   More recently altitude hold.  This autopilot design is still being developed, and refined.

For trim only the  R/C servo will tracks the potentiometer position,  and is constantly powered to maintain its position.

Satisfactory R/C servo controllers for trim only can cost less than $20, servos $40. and a power supply for 5-6  volts at 5 amps < $20.

I have found these servos to be quite durable with one servo on my Kitfox 2 (Hitec 805BB) lasting over 500 hrs flying, a similar servo on the 5 now has 150 + hours.

I could go on forever, but will wait to see if there is further interest. Meanwhile I suspect there will be a few questions.

Jim






On 2011-01-14, at 7:56 AM, user9253 wrote:

Quote:
--> AeroElectric-List message posted by: "user9253" <fran4sew(at)banyanol.com (fran4sew(at)banyanol.com)>

I want to install electric aileron trim.  I could buy a Ray Allen servo and control its speed with PWM.  I was wondering if there are any other options that might be lighter weight or smaller.  Has anyone had experience with linear actuators or model airplane R/C servos?  Do the RC model servos hold their position when power is removed?  The ideal 12vdc servo would be slow moving and would be operated by a switch without electronic controls.  It should also have built-in limit switches and a position feedback pot.  Maybe the Ray Allen is the best.
Thanks, Joe

--------
Joe Gores









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PostPosted: Sat Jan 15, 2011 9:16 pm    Post subject: model airplane servo Reply with quote

Quote:
On Sat, Jan 15, 2011 at 8:55 PM, Robert Taylor <Flydad57(at)neo.rr.com (Flydad57(at)neo.rr.com)> wrote:
--> AeroElectric-List message posted by: "Robert Taylor" <Flydad57(at)neo.rr.com (Flydad57(at)neo.rr.com)>

I am interested in the possibilities of using an R/C servo for the pitch trim on my TigerCub. Any and ALL details very welcomed!

I know that there are many success stories that
cite the use of R/C servos for moving things on
airplanes. Just be aware that there ARE failure
modes in these little guys that can cause a fast
and total "hard over" motion to the mechanical
limits of the system.

I would not be able to get these products blessed
for use on TC aircraft without some very convincing
analysis and safeguards against such behaviors.

Having your trim system drive to a limit in
a few hundred milliseconds can really put some
excitement into an otherwise boring day.



Bob . . .
////
(o o)
===========o00o=(_)=o00o=========
< Go ahead, make my day . . . >
< show me where I'm wrong. >
=================================

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