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Thrust...Overrated?

 
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Clem Nichols



Joined: 10 Jan 2006
Posts: 88
Location: Munfordville, Ky

PostPosted: Tue May 09, 2006 5:55 pm    Post subject: Thrust...Overrated? Reply with quote

This is a little apart from the question of thrust, but of parallel =
interest in the sense that it has to do with airplane performance. I =
gather that most Kitfoxers use 3-bladed props just as I do, but it's my =
understanding (perhaps incorrectly) that the more blades a prop has the =
less efficient it is. I know that Randy Schlitter who manufactures the =
Rans S6S, a plane much like the Kitfox, provides a 2-blade wooden prop =
with his kits, and states in his literature that (in his opinion, at =
least) he's never seen a 3-blade prop that works better than a 2-blade =
one. (I hope I haven't misquoted him on this. I couldn't find the =
brochure to check against my memory). I realize the 3-blade by virtue =
of being shorter in diameter is less likely to strike the ground in a =
botched tail-dragger landing. I was just wondering if anyone in the =
group is using a 2-blader, and if so, what their opinion is of it.

Kurt, your message on thrust was most enlightening.

Clem Nichols


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PostPosted: Wed May 10, 2006 10:16 pm    Post subject: Thrust...Overrated? Reply with quote

Hi Clem,

I would really like to see more prop testing on our
planes too. There are a lot of considerations with
the different engines and Fox models, but we have so
many opportunities.

What engine is he running the wood prop on the Rans?
Maybe someone with the same engine here would benefit.
Generally speaking, the 2 blade should be the best
compromise.

Someone who really knows what they are doing with prop
aerodynamics would probably make the best blades out
of composit, due to the ability to form it better.

Kurt S.

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Rex Hefferan



Joined: 10 Jan 2006
Posts: 147
Location: Olney Springs, Colorado USA "NOT a Kitpig"

PostPosted: Thu May 11, 2006 5:07 am    Post subject: Thrust...Overrated? Reply with quote

I was out motorcycle riding with some friends last weekend and saw one
of these airboats with the newer propeller drives. The one I saw had a
counter rotating system with 2 sets of 4 blade propellers for a total of
16 blades! This was all new stuff to me. I wonder if there may be some
way to adapt some simple version for kit planes? Interesting stuff.
http://www.classicairboats.com/pages/props.html

Rex
Florida

kurt schrader wrote:

Quote:


Hi Clem,

I would really like to see more prop testing on our
planes too. There are a lot of considerations with
the different engines and Fox models, but we have so
many opportunities.

What engine is he running the wood prop on the Rans?
Maybe someone with the same engine here would benefit.
Generally speaking, the 2 blade should be the best
compromise.

Someone who really knows what they are doing with prop
aerodynamics would probably make the best blades out
of composit, due to the ability to form it better.

Kurt S.

__________________________________________________








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Karla and Rex Hefferan
Gypsy Bee Innkeepers
719-651-5198 or 719-651-9192


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N740GP - M2/582
Colorado
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Clem Nichols



Joined: 10 Jan 2006
Posts: 88
Location: Munfordville, Ky

PostPosted: Thu May 11, 2006 5:49 am    Post subject: Thrust...Overrated? Reply with quote

Kurt:

Standard engine on the Rans S6S is a Rotax 912S.

Do Not Archive
---


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PostPosted: Thu May 11, 2006 8:24 am    Post subject: Thrust...Overrated? Reply with quote

Hey Rex,

Gald to see you getting out.

The Russian Bear Bomber was very fast with
counter-rotating props. Fastest big prop plane I know
of.

Those props you saw though are for low speed only.
Someone has to make a high speed version or you will
have a fantastic takeoff and climb, but a 65 mph top
speed.

Prop weight has to be considered.... Sad

Glider tow? Heck, at low speed you could pull a
manure spreader with that prop. Lot's a low end
power.

Now if we had a counter rotating, 100 knot, 20 lb Warp
drive.... No torque to fight on takeoff either.

Kurt S.

--- Rex <gypsybee(at)copper.net> wrote:

Quote:
I was out motorcycle riding with some friends last
weekend and saw one
of these airboats with the newer propeller drives.
The one I saw had a
counter rotating system with 2 sets of 4 blade
propellers for a total of
16 blades! This was all new stuff to me. I wonder if
there may be some
way to adapt some simple version for kit planes?
Interesting stuff.
http://www.classicairboats.com/pages/props.html

Rex
Florida

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PostPosted: Thu May 11, 2006 8:24 am    Post subject: Thrust...Overrated? Reply with quote

So a Fox with a 912S could try their prop.... Any
takers?

Kurt S.

--- Clem Nichols <cnichols(at)scrtc.com> wrote:

Quote:
Kurt:

Standard engine on the Rans S6S is a Rotax 912S.

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Rex Hefferan



Joined: 10 Jan 2006
Posts: 147
Location: Olney Springs, Colorado USA "NOT a Kitpig"

PostPosted: Thu May 11, 2006 9:26 am    Post subject: Thrust...Overrated? Reply with quote

Hey Kurt, They claim they can get 100mph+ on ice, but they're using a
500hp Chevy big block or some such engine. Smile
Yeah I knew it was not really workable except maybe to win some STOL
competetions. Did you see that they have a 6 blade hub?
Rex

kurt schrader wrote:

Quote:


Hey Rex,

Gald to see you getting out.

The Russian Bear Bomber was very fast with
counter-rotating props. Fastest big prop plane I know
of.

Those props you saw though are for low speed only.
Someone has to make a high speed version or you will
have a fantastic takeoff and climb, but a 65 mph top
speed.

Prop weight has to be considered.... Sad

Glider tow? Heck, at low speed you could pull a
manure spreader with that prop. Lot's a low end
power.

Now if we had a counter rotating, 100 knot, 20 lb Warp
drive.... No torque to fight on takeoff either.

Kurt S.




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N740GP - M2/582
Colorado
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PostPosted: Thu May 11, 2006 9:53 am    Post subject: Thrust...Overrated? Reply with quote

Rex, at close examination of the web page it appears to me that those props
aren't counter rotating. Take a look at the through prop bolts. Or am I
missing something?
Deke

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PostPosted: Thu May 11, 2006 10:10 am    Post subject: Thrust...Overrated? Reply with quote

Rex,

With 500 HP, you could get a John Deere up to 100 MPH
on ice.

I think with that arrangement they have a heck of an
air powered dragster up to maybe 60. After that, they
have too much prop. 100 mph is probably where the
engine just over revs without enough prop pitch.

That Russian Bear Bomber made a lot of noise. Pilots
who flew intercept said that its prop noise dround out
their own jets. I doubt that the Russians worried
about that though.

I saw the hub. Getting near a piston powered fan jet.

Kurt S.

Do not archive

--- Rex <gypsybee(at)copper.net> wrote:

Quote:
Hey Kurt, They claim they can get 100mph+ on ice,
but they're using a
500hp Chevy big block or some such engine. Smile
Yeah I knew it was not really workable except maybe
to win some STOL
competetions. Did you see that they have a 6 blade
hub?
Rex

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Rex Hefferan



Joined: 10 Jan 2006
Posts: 147
Location: Olney Springs, Colorado USA "NOT a Kitpig"

PostPosted: Thu May 11, 2006 11:10 am    Post subject: Thrust...Overrated? Reply with quote

Deke, Yes you are correct and I appologize that I didn't make it clear
that the link was not going to display the version I observed. Here is a
link from the company that makes the counter rotation drive. In
Australia no less.
http://www.airboatindustries.com.au/counter_rotating_prop.html

Check out this photo! (only a 12 blade configuration)
http://www.airboatindustries.com.au/images/whatis/propeller2.jpg

Rex
Florida

Fox5flyer wrote:

Quote:


Rex, at close examination of the web page it appears to me that those props
aren't counter rotating. Take a look at the through prop bolts. Or am I
missing something?
Deke




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PostPosted: Thu May 11, 2006 8:56 pm    Post subject: Thrust...Overrated? Reply with quote

Neat idea. Glad someone is studying it, but I wonder
about their claims. Most props are better than 80%
efficient. Even the first flight was done with props
over 80%. So how can you get a 25% improvement?

I think they are measuring static thrust and, as we
discussed earlier, that is, ahhhh "Overrated" as a
factor. But prop efficiency is usually low
statically, so there they could make the claim.

The other problem is that counter rotation means
cautious rotation. Props flex in flight. You could
be risking a prop collision if doing acro with this.
The props would gyroscopic precess in opposite
directions and bend opposite. Spacing between hubs is
important.

Lots to consider, but if we could really make it
better, I am all for it.

Kurt S. S-5

--- Rex <gypsybee(at)copper.net> wrote:

Quote:
Deke, Yes you are correct and I appologize that I
didn't make it clear
that the link was not going to display the version I
observed. Here is a
link from the company that makes the counter
rotation drive. In
Australia no less.

http://www.airboatindustries.com.au/counter_rotating_prop.html

Quote:

Check out this photo! (only a 12 blade
configuration)

http://www.airboatindustries.com.au/images/whatis/propeller2.jpg

Quote:

Rex
Florida

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Rex Hefferan



Joined: 10 Jan 2006
Posts: 147
Location: Olney Springs, Colorado USA "NOT a Kitpig"

PostPosted: Fri May 12, 2006 3:29 am    Post subject: Thrust...Overrated? Reply with quote

There's your clue - Marketing language being what it is I suspect it's
25% more than something, but not the 80%+ of most props best numbers.
Picking the best numbers regardless of what they really mean in the real
world is of course more Marketing Hype. I hadn't thought about the flex
and they're using composite blades which usually mean omni-directional
flex properties. I guess they could have some special design with
uni-directional properties.

Anyway, speculation can be fun plus it's different and looks kinda
cool. Some people will buy stuff that looks cool regardless of it's
practical purpose. Just look at 22" rims and tires for a Hummer. Smile
Rex (contemplating the round bump cowl on my M2)

kurt schrader wrote:

Quote:


Neat idea. Glad someone is studying it, but I wonder
about their claims. Most props are better than 80%
efficient. Even the first flight was done with props
over 80%. So how can you get a 25% improvement?

I think they are measuring static thrust and, as we
discussed earlier, that is, ahhhh "Overrated" as a
factor. But prop efficiency is usually low
statically, so there they could make the claim.

The other problem is that counter rotation means
cautious rotation. Props flex in flight. You could
be risking a prop collision if doing acro with this.
The props would gyroscopic precess in opposite
directions and bend opposite. Spacing between hubs is
important.

Lots to consider, but if we could really make it
better, I am all for it.

Kurt S. S-5





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N740GP - M2/582
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PostPosted: Fri May 12, 2006 5:23 am    Post subject: Thrust...Overrated? Reply with quote

Exactly. Static thrust only gives that relationship to other props at
that static RPM. It does not tell you what the overall efficiency will
be at a dynamic airspeed and RPM. Even the Wright Brothers used a wind
tunnel. Without some real number thought the RPM and airspeed range no
one can know except by careful trials and testing on their own aircraft.
Even then the numbers may be skewed for a bunch of reasons. This list
most likely provides more real un-hyped numbers than any company will
ever supply particular to the aircraft we fly. 22s on a Hummer. That
gives me a great idea. Spinners for aircraft rims...I think they are 100
percent efficient and minimal flex under static loads.

Rick
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PostPosted: Fri May 12, 2006 6:07 pm    Post subject: Thrust...Overrated? Reply with quote

Well lets see. A 25% improvement on an 80% efficient prop? I suspect
it would be 25% of 20% . In other words maybe a whooping actual 5%
improvement. Not to be sneared at if true but hardly what the
advertisement would have you believe.

Jerry Liles

Rex wrote:

Quote:


There's your clue - Marketing language being what it is I suspect it's
25% more than something, but not the 80%+ of most props best numbers.
Picking the best numbers regardless of what they really mean in the real
world is of course more Marketing Hype. I hadn't thought about the flex
and they're using composite blades which usually mean omni-directional
flex properties. I guess they could have some special design with
uni-directional properties.

Anyway, speculation can be fun plus it's different and looks kinda
cool. Some people will buy stuff that looks cool regardless of it's
practical purpose. Just look at 22" rims and tires for a Hummer. Smile
Rex (contemplating the round bump cowl on my M2)

kurt schrader wrote:



>
>
>Neat idea. Glad someone is studying it, but I wonder
>about their claims. Most props are better than 80%
>efficient. Even the first flight was done with props
>over 80%. So how can you get a 25% improvement?
>
>I think they are measuring static thrust and, as we
>discussed earlier, that is, ahhhh "Overrated" as a
>factor. But prop efficiency is usually low
>statically, so there they could make the claim.
>
>The other problem is that counter rotation means
>cautious rotation. Props flex in flight. You could
>be risking a prop collision if doing acro with this.
>The props would gyroscopic precess in opposite
>directions and bend opposite. Spacing between hubs is
>important.
>
>Lots to consider, but if we could really make it
>better, I am all for it.
>
>Kurt S. S-5
>
>
>
>
>





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PostPosted: Fri May 12, 2006 8:46 pm    Post subject: Thrust...Overrated? Reply with quote

Rick, Rex, Jerry and the list,

I was once in the operational testing branch of the
Marine Corps. Our job was to be the "truth tellers"
for procurement decisions. We took real Marines and
gave them the production articles and training
programs, then simulated the part of war they were to
operate the item in. The test was to see what
actually happened "in the mud under fire". I mostly
did aviation projects, but one of my projects was the
M-16A-2 rifle you may have heard about.

We would test all the candidates for a job and report
the results to Congress. The idea was to pick the
best and tell what needed fixing before buying. The
reality was, it depended upon who's district an item
came from and whether he was up for reelection,
whether the thing worked or not......

In the case of the M-16A-2, the manufacturer said it
was 50% more accurate at 100 yards than the old one.
A 2" group instead of a 4" group from the bench mount,
as if we all fought from a bench.

We expected that it would mean something like a 12"
group instead of a 14" group in the hands of Marines,
a substantially smaller improvement. (I created a
test that I am proud of for this gun too. Interesting
results in many ways.)

The accuracy results were that if a Marine could hit
the target, the weapon mattered little. Marines
either adjusted for inaccuracies, or they couldn't hit
a barn.

The job was a real education in what works, what was
said to work, and politics, which doesn't work. Since
Federal $ are bottomless in some hands, the price was
really how many Marines lost per vote.

We are the truth tellers here. We experiment and this
list is where we tell each other the truth as best as
we know it. (I trust no one is up for election?) If
we are wrong, we pay, so we are motivated to get it
right.

And now the right guy owns the company too! Smile

What a contrast.....

Kurt S.

Do not archive

--- Jerry Liles <wliles(at)bayou.com> wrote:

Quote:
Well lets see. A 25% improvement on an 80%
efficient prop? I suspect it would be 25% of
20% . In other words maybe a whooping actual 5%
improvement. Not to be sneared at if true but
hardly what the advertisement would have you
believe.

Jerry Liles

Rex wrote:
>
>There's your clue - Marketing language being what
it is.......

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