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FlowScan Problems

 
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john.greenhalgh1(at)sky.c
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PostPosted: Sat Aug 06, 2011 2:02 am    Post subject: FlowScan Problems Reply with quote

I'm still in the process of inital flight testing and now finding the
Flowscan always reads 0.0 on my Grand Rapids EIS. All the connections
appear correct (previous project builder). Just wondering if anyone
could suggest a way forward.

I have checked the ground and thats OK and then I checked the voltage
of the power source at the connector to the sensor between the red and
black wires and this was 10.6 volts which is a surprise as the power
cable is connected to the regulated 12 volt supply direct from the
EIS.

This may or may not be the probem but I'm now in the dark with solving
this puzzle.

Is there any way to check the output from the Flowscan white sensor wire?

I would welcome any suggestions. Regards John


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frans(at)privatepilots.nl
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PostPosted: Sat Aug 06, 2011 7:50 am    Post subject: FlowScan Problems Reply with quote

On 08/06/2011 11:59 AM, John Greenhalgh wrote:
Quote:
I have checked the ground and thats OK and then I checked the voltage
of the power source at the connector to the sensor between the red and
black wires and this was 10.6 volts which is a surprise

If I recall correctly this sensor needs 5 Volts. If that is the case it
is not surprising that it drags the supply down to 10.6Volts. You might
have damaged the flowscan, but check to be sure what the required
voltage is, I hope for you that my memory is wrong.

Frans


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jan_de_jong(at)casema.nl
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PostPosted: Sat Aug 06, 2011 10:13 am    Post subject: FlowScan Problems Reply with quote

Quote:
On 08/06/2011 11:59 AM, John Greenhalgh wrote:

> I have checked the ground and thats OK and then I checked the voltage
> of the power source at the connector to the sensor between the red and
> black wires and this was 10.6 volts which is a surprise
>

If I recall correctly this sensor needs 5 Volts. If that is the case it
is not surprising that it drags the supply down to 10.6Volts. You might
have damaged the flowscan, but check to be sure what the required
voltage is, I hope for you that my memory is wrong.

Frans


At

http://www.floscan.com/html/blue/aviation.php
Floscan says:
*
Electrical Specifications:*
12 to 15 VDC between RED (+) wire and BLACK (-) wire. 30 to 50 mA at 12
VDC.

*Signal Specifications:*
Open collector transistor output on WHITE wire. Sensor will pull-down
to 1.0 volt with 10-15K ohm pull-up resistor installed.

Jan de Jong


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grahamsingleton(at)btinte
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PostPosted: Sat Aug 06, 2011 2:15 pm    Post subject: FlowScan Problems Reply with quote

John
there is also a regulated 5v supply from the EIS I forgot which pin it is but I can find out iof you need it
Graham
From: Frans Veldman <frans(at)privatepilots.nl>
To: europa-list(at)matronics.com
Sent: Saturday, 6 August, 2011 16:47:44
Subject: Re: FlowScan Problems

--> Europa-List message posted by: Frans Veldman <frans(at)privatepilots.nl (frans(at)privatepilots.nl)>

On 08/06/2011 11:59 AM, John Greenhalgh wrote:
Quote:
I have checked the ground and thats OK and then I checked the voltage
of the power source at the connector to the sensor between the red and
black wires and this was 10.6 volts which is a surprise

If I recall correctly this sensor needs 5 Volts. If that is the case it
is not surprising that it drags the supply down to 10.6Volts. You might
have damaged the flowscan, but check to be sure what the required
voltage is, I hope for you tSearch & Download, 7-Day Browse, Chat, gt; http://forums.matronics.com
_; -Matt Dralcontribution" =======


[quote][b]


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kheindl(at)msn.com
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PostPosted: Sat Aug 06, 2011 4:35 pm    Post subject: FlowScan Problems Reply with quote

On my diagram it says 4.8V on pin23.


Date: Sat, 6 Aug 2011 23:11:50 +0100
From: grahamsingleton(at)btinternet.com
Subject: Re: FlowScan Problems
To: europa-list(at)matronics.com

.ExternalClass DIV {;} John
there is also a regulated 5v supply from the EIS I forgot which pin it is but I can find out iof you need it
Graham
From: Frans Veldman <frans(at)privatepilots.nl>
To: europa-list(at)matronics.com
Sent: Saturday, 6 August, 2011 16:47:44
Subject: Re: FlowScan Problems

--> Europa-List message posted by: Frans Veldman <frans(at)privatepilots.nl (frans(at)privatepilots.nl)>

On 08/06/2011 11:59 AM, John Greenhalgh wrote:
Quote:
I have checked the ground and thats OK and then I checked the voltage
of the power source at the connector to the sensor between the red and
black wires and this was 10.6 volts which is a surprise

If I recall correctly this sensor needs 5 Volts. If that is the case it
is not surprising that it drags the supply down to 10.6Volts. You might
have damaged the flowscan, but check to be sure what the required
voltage is, I hope for you tSearch & Download, 7-Day Browse, Chat, gt; http://forums.matronics.com
_;                   -Matt Dralcontribution" =======


[quote]

target="_blank">http://www.matronics.com/Navigator?Europa-List
http://forums.matronics.com
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[b]


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grahamsingleton(at)btinte
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PostPosted: Sun Aug 07, 2011 1:46 am    Post subject: FlowScan Problems Reply with quote

On mine it is pin 25, my EIS is a 1998 model updated around 2003.
Graham
From: Karl Heindl <kheindl(at)msn.com>
To: europa-list(at)matronics.com
Sent: Sunday, 7 August, 2011 1:32:09
Subject: RE: FlowScan Problems

On my diagram it says 4.8V on pin23.


Date: Sat, 6 Aug 2011 23:11:50 +0100
From: grahamsingleton(at)btinternet.com
Subject: Re: FlowScan Problems
To: europa-list(at)matronics.com

.ExternalClass DIV {} John
there is also a regulated 5v supply from the EIS I forgot which pin it is but I can find out iof you need it
Graham
From: Frans Veldman <frans(at)privatepilots.nl>
To: europa-list(at)matronics.com
Sent: Saturday, 6 August, 2011 16:47:44
Subject: Re: FlowScan Problems

--> Europa-List message posted by: Frans Veldman <frans(at)privatepilots.nl (frans(at)privatepilots.nl)>

On 08/06/2011 11:59 AM, John Greenhalgh wrote:
Quote:
I have checked the ground and thats OK and then I checked the voltage
of the power source at the connector to the sensor between the red and
black wires and this was 10.6 volts which is a surprise

If I recall correctly this sensor needs 5 Volts. If that is the case it
is not surprising that it drags the supply down to 10.6Volts. You might
have damaged the flowscan, but check to be sure what the required
voltage is, I hope for you tSearch & Download, 7-Day Browse, Chat, gt; http://forums.matronics.com
_;   -Matt Dralcontribution" =======


[quote]

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http://forums.matronics.com
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http://www.matronics.com/con================

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kheindl(at)msn.com
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PostPosted: Sun Aug 07, 2011 3:58 am    Post subject: FlowScan Problems Reply with quote

Interesting. Mine is about the same vintage. For pin 25 it says :fuel flow input connects to white wire of Floscanmodel 201B sensor.


Date: Sun, 7 Aug 2011 10:43:07 +0100
From: grahamsingleton(at)btinternet.com
Subject: Re: Europa-List: FlowScan Problems
To: europa-list(at)matronics.com

.ExternalClass DIV {;} On mine it is pin 25, my EIS is a 1998 model updated around 2003.
Graham
From: Karl Heindl <kheindl(at)msn.com>
To: europa-list(at)matronics.com
Sent: Sunday, 7 August, 2011 1:32:09
Subject: RE: FlowScan Problems

.ExternalClass .ecxhmmessage P {padding:0px;} .ExternalClass body.ecxhmmessage {font-size:10pt;font-family:Tahoma;} On my diagram it says 4.8V on pin23.


Date: Sat, 6 Aug 2011 23:11:50 +0100
From: grahamsingleton(at)btinternet.com
Subject: Re: FlowScan Problems
To: europa-list(at)matronics.com

.ExternalClass DIV {;} John
there is also a regulated 5v supply from the EIS I forgot which pin it is but I can find out iof you need it
Graham
From: Frans Veldman <frans(at)privatepilots.nl>
To: europa-list(at)matronics.com
Sent: Saturday, 6 August, 2011 16:47:44
Subject: Re: FlowScan Problems

--> Europa-List message posted by: Frans Veldman <frans(at)privatepilots.nl (frans(at)privatepilots.nl)>

On 08/06/2011 11:59 AM, John Greenhalgh wrote:
Quote:
I have checked the ground and thats OK and then I checked the voltage
of the power source at the connector to the sensor between the red and
black wires and this was 10.6 volts which is a surprise

If I recall correctly this sensor needs 5 Volts. If that is the case it
is not surprising that it drags the supply down to 10.6Volts. You might
have damaged the flowscan, but check to be sure what the required
voltage is, I hope for you tSearch & Download, 7-Day Browse, Chat, gt; http://forums.matronics.com
_;                   -Matt Dralcontribution" =======


[quote]

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="_blank">http://www.matronics.com/contribution

http://www.matronics.com/con================



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budyerly(at)msn.com
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PostPosted: Sun Aug 07, 2011 12:17 pm    Post subject: FlowScan Problems Reply with quote

<?xml:namespace prefix="v" /><?xml:namespace prefix="o" /><![endif]--> John,
It sounds like you need to look at your model as well as wire chasing the EIS/flow scan hookups, as others have so expertly given you advise for. There are different variations for the GRT EIS and differences in the wiring.

EASY WAY: Send the unit to GRT and tell Sandy what you want. She'll set up the unit and send the proper wiring diagrams to suit your situation. The flow scan sensor itself is very trustworthy and I doubt it is the problem. However if that is your only problem don't stop flying, as FF is a nice to have.

HARDER WAY.
Model 2000 is wired differently than Model 4000. The older 4000 models had to be modified for dual fuel flow. Model 2000 and early 4000 were set up for single fuel flow. So power up and find out what version you have. The 2000 is ideal for the 912 but not the 914.

Get to know what version you have and study the manuals. The single fuel flow is OK for the 912/912S, and the 914 needs to have the dual fuel flow EIS 4000 mod. Sandy at GRT can send you the wiring schematic/manuals if that is all you need.

Attached is an .xlsx file which is my standard wiring hookup for GRT EIS dual fuel flow on the Model 4000 for a 914 and it works.
Also attached is the model 2000 wiring hookup from a subie I did years ago, note it is significantly different. I haven't done a 2000 in 10 years (I get them converted) so I am a bit rusty, but I know that for under $400 the Model 2000 can be upgraded to a 4000 the way you want it if you need dual fuel flow or desire additional Aux inputs.

It sounds as if you were not supplied with the manuals from the panel builder, so have Sandy email them to you. Hook up is a piece of cake, just follow the schematic.

When you call GRT, be sure to explain your particular setup and version, and they will give the the necessary recommendations and offer recommendations, If you send the EIS to them, they'll have the techs set it up for you. Then it is just plug and play, (after you do the setup / calibration procedures in the manual for proper reading of the fuel flow, of course).

Regards,
Bud Yerly
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EIS_Con_A_25_Pin_Kundel.xlsx
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kheindl(at)msn.com
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PostPosted: Sun Aug 07, 2011 2:13 pm    Post subject: FlowScan Problems Reply with quote

Hi Bud,

If I read you correctly, the 2000 would give me fuel flow with just one Floscan ? I have a 912s.
Karl


From: budyerly(at)msn.com
To: europa-list(at)matronics.com
Subject: Re: FlowScan Problems
Date: Sun, 7 Aug 2011 16:13:54 -0400

John,
It sounds like you need to look at your model as well as wire chasing the EIS/flow scan hookups, as others have so expertly given you advise for.  There are different variations for the GRT EIS and differences in the wiring.
 
EASY WAY:  Send the unit to GRT and tell Sandy what you want.  She'll set up the unit and send the proper wiring diagrams to suit your situation.  The flow scan sensor itself is very trustworthy and I doubt it is the problem.  However if that is your only problem don't stop flying, as FF is a nice to have.
 
HARDER WAY.
Model 2000 is wired differently than Model 4000.  The older 4000 models had to be modified for dual fuel flow.  Model 2000 and early 4000 were set up for single fuel flow.  So power up and find out what version you have.  The 2000 is ideal for the 912 but not the 914.
 
Get to know what version you have and study the manuals.  The single fuel flow is OK for the 912/912S, and the 914 needs to have the dual fuel flow EIS 4000 mod.  Sandy at GRT can send you the wiring schematic/manuals if that is all you need.
 
Attached is an .xlsx file which is my standard wiring hookup for GRT EIS dual fuel flow on the Model 4000 for a 914 and it works.
Also attached is the model 2000 wiring hookup from a subie I did years ago, note it is significantly different.  I haven't done a 2000 in 10 years (I get them converted) so I am a bit rusty, but I know that for under $400 the Model 2000 can be upgraded to a 4000 the way you want it if you need dual fuel flow or desire additional Aux inputs. 
 
It sounds as if you were not supplied with the manuals from the panel builder, so have Sandy email them to you.  Hook up is a piece of cake, just follow the schematic. 
 
When you call GRT, be sure to explain your particular setup and version, and they will give the the necessary recommendations and offer recommendations, If you send the EIS to them, they'll have the techs set it up for you.  Then it is just plug and play, (after you do the setup / calibration procedures in the manual for proper reading of the fuel flow, of course).
 
Regards,
Bud Yerly
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budyerly(at)msn.com
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PostPosted: Sun Aug 07, 2011 3:04 pm    Post subject: FlowScan Problems Reply with quote

<?xml:namespace prefix="v" /><?xml:namespace prefix="o" /><![endif]--> Yes,
The EIS 2000 will work with the supplied GRT fuel flow option. If you add on the fuel flow after purchase, the unit should only need to be programmed (really easy) and on the very old EIS 2000 units, it may need to go back to GRT for upgrade.

My particular experience was installing a GRT 2000 (purchased as a two stroke unit by accident, i.e. it was cheaper) bought in 1999. I then hooked up the customers supplied Floscan senders. I couldn't get it to work. I then called GRT and found, the model I had needed to be upgraded for $375 (new wiring inside), so I sent it to them and had them upgrade the 2000 to a 4000 for a couple bucks more, and on return, it worked right out of the box after a one week turn around.

Again, Grand Rapids is the expert on the 2000 models years, programming and setup. I just know it will work fine with one Floscan on a 912S (where the small amount of fuel through the return line with orifice is not counted) when ordered direct from GRT with the fuel flow option. The 2000 is quite a deal price wise, and is fine for the basic 912S. However, it does not have all the capabilities of the 4000.

Regards,
Bud
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budyerly(at)msn.com
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PostPosted: Tue Aug 16, 2011 1:12 pm    Post subject: FlowScan Problems Reply with quote

<?xml:namespace prefix="v" /><?xml:namespace prefix="o" /><![endif]--> Svein,
I am just a dumb builder who has learned the hard way and only knows what has worked in my shop. And like you guys, with no time to work on my own projects.
You can never beat an Electronics International flow meter system. I have one, and it is superb. No adjustments right out of the box.

Regarding the flow of the return:
I did a bench check of the FS02 return line years ago and found that is flows at 4 oz per minute so about two gallons per hour at a pressure of about 2 PSI with a full tank (as the head pressure resists the return). Non scientific measuring cups and hoses used. In fact it was practically Rube Goldberg at its best.

There is no way to get a single FF sender to be accurate over all power ranges but you can get pretty darned close.

My experience with the setup of a single FF sender on a 912 engine with only a single fuel flow sensor and a restricted return is as follows:
GRT has the fuel flow instruction in their manual starting in section 7.5 for the EIS.
What I do in the shop is the following:
I disconnect the fuel line from the engine, and use a hose extension draining into a gallon can with a valve to also check the fuel pressure.
Like you, I set it up initially only checking the flow out of the main line and verify the accuracy and adjust as necessary according to the manual. Usually it is pretty good...
I then hook the fuel lines back up.

I run the pump with engine off and the return line disconnected and measure the flow rate. With no other restrictions other than fuel in the tank and the FS02, it is just about three-four gallons per hour.
One method I tried was to run the engine and measure the return, the tee pressure should be about 3-4 PSI and the return past the FSO2 installed in a tightly fitting1/4 inch fuel line, drops the return flow by about half. But running engines on the ground and dripping fuel around is stupid, so I don't do that any more.
The GRT manual has you adjust from flight experience the FLOCAL up until your flow is more accurate, if I recall it is a value between 100-150.
What the GRT folks told me to do was to note your fuel burn in flight via fill up and stopwatch to get your approximate fuel flow as it is much safer without fuel lines and props turning on the ground...
Simply increase the FLOCAL and fly again to check it out. Adjusting as you go, and adjusting, and adjusting, and adjusting.
Being a lazy old guy, I fly during test at cruise power and set the FLOCAL until I get about 5.5 GPH at about 3000 MSL and 5000 RPM at 20-25 inches MP.
Then adjust while enjoying cross country flights.

For those with two flow meters, I have found the GRT 4000 with FF return to work as advertised. As accurate as the EI system I have.

I, like you Svein, am spoiled by my Electronics International Flowscan, it is a great piece of equipment, and I am glad to see other manufacturers now making similar equipment that is less tedious than the GRT above.

Regards,
Bud
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