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Overheating cylinder

 
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mr.sun



Joined: 30 Jan 2007
Posts: 85

PostPosted: Tue Sep 13, 2011 7:06 am    Post subject: Overheating cylinder Reply with quote

On a recent crosscountry flight at 8k and 2350 rpm, my IO360 started a wild fluxuation on #2 cht.   My Skyview showed rapid movement between 300 and 550 degrees then it went out of range and stayed that way until landing.   While taxiing all temps were normal and #2 egt stayed normal throughout the flight.   When I pulled the cowl nothing looked cooked and sensor wire looked normal.   Compression seemed normal when I pulled the prop through eight or ten times.   I will swap egt sensors 2&4 next flight.    Any other suggestions?
Greg On Sep 12, 2011 5:33 AM, "Linn Walters" <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)> wrote:> --> RV-List message posted by: Linn Walters <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)>
>
Quote:
Email Les Staples at SkyTek. Les Staples <les(at)skytecair.com (les(at)skytecair.com)>
He's more than willing to help. Tell him I sent ya.
Linn Walters


> On 9/11/2011 8:40 PM, Brian Huffaker wrote:

Quote:
> --> RV-List message posted by: Brian Huffaker<bifft(at)xmission.com (bifft(at)xmission.com)>
> Got the exhaust system attached. It went together very easy, oneof the
>> simplest parts of this project so far. Everything just fit (once I filed

Quote:
> the gaskets a little bit). Definatly recommend the Vetterman exaust if
> anybody is wondering.
>
> Looking ahead to later steps, I'm going to need a flywheel and starter
>> ring gear. Reading around, lycomings have either the 122 or 149 tooth

Quote:
> gear, is there a way I can look at the starter I have and know which gear
> would fit? I can find lots of pages like this:
>>

Quote:
> http://www.skytecair.com/RingGearTech.htm
>
> explaining how to tell from the gear which it is, but nothing going the
> other way. It is a O-360A1D, so probably 149, but how can I know? Or
>> should I just get one, then get a new starter to match? That page talks

Quote:
> about the first 3 digits of the starter model number, which is Delco-Remy
> 1109519. Searching by that I find:
>
>> http://www.texasairsalvage.com/main_view.php?editid1=20144

Quote:
>
> Which says it is for a 122 tooth gear. Anybody know how to tell?
>>

Quote:
> Brian Huffaker, DSWL (bifft(at)xmission.com (bifft(at)xmission.com))
> RV-8A 80091 Hooking up engine.
> 1/4 Starduster II N23UT flying
="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List

://forums.matronics.com">http://forums.matronics.com
min.
=
Quote:




[quote][b]


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PostPosted: Tue Sep 13, 2011 7:40 am    Post subject: Overheating cylinder Reply with quote

Try re-crimping the connectors before swapping the sensors.

On Tue, Sep 13, 2011 at 8:02 AM, <mr.gsun(at)gmail.com (mr.gsun(at)gmail.com)> wrote:
Quote:

On a recent crosscountry flight at 8k and 2350 rpm, my IO360 started a wild fluxuation on #2 cht.   My Skyview showed rapid movement between 300 and 550 degrees then it went out of range and stayed that way until landing.   While taxiing all temps were normal and #2 egt stayed normal throughout the flight.   When I pulled the cowl nothing looked cooked and sensor wire looked normal.   Compression seemed normal when I pulled the prop through eight or ten times.   I will swap egt sensors 2&4 next flight.    Any other suggestions?
Greg On Sep 12, 2011 5:33 AM, "Linn Walters" <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)> wrote:> --> RV-List message posted by: Linn Walters <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)>
>
Quote:
Email Les Staples at SkyTek. Les Staples <les(at)skytecair.com (les(at)skytecair.com)>
He's more than willing to help. Tell him I sent ya.
Linn Walters
>

Quote:

On 9/11/2011 8:40 PM, Brian Huffaker wrote:
> --> RV-List message posted by: Brian Huffaker<bifft(at)xmission.com (bifft(at)xmission.com)>
>
>>

Quote:
> Got the exhaust system attached. It went together very easy, oneof the
> simplest parts of this project so far. Everything just fit (once I filed
> the gaskets a little bit). Definatly recommend the Vetterman exaust if
>> anybody is wondering.

Quote:
>
> Looking ahead to later steps, I'm going to need a flywheel and starter
> ring gear. Reading around, lycomings have either the 122 or 149 tooth
> gear, is there a way I can look at the starter I have and know which gear
>> would fit? I can find lots of pages like this:

Quote:
>
> http://www.skytecair.com/RingGearTech.htm
>
> explaining how to tell from the gear which it is, but nothing going the
>> other way. It is a O-360A1D, so probably 149, but how can I know? Or

Quote:
> should I just get one, then get a new starter to match? That page talks
> about the first 3 digits of the starter model number, which is Delco-Remy
>> 1109519. Searching by that I find:

Quote:
>
> http://www.texasairsalvage.com/main_view.php?editid1=20144
>
>> Which says it is for a 122 tooth gear. Anybody know how to tell?

Quote:
>
> Brian Huffaker, DSWL (bifft(at)xmission.com (bifft(at)xmission.com))
> RV-8A 80091 Hooking up engine.
>> 1/4 Starduster II N23UT flying

Quote:
>
>
="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List

://forums.matronics.com">http://forums.matronics.com
min.
=
Quote:




Quote:


t="_blank">http://www.matronics.com/Navigator?RV-List
ttp://forums.matronics.com
_blank">http://www.matronics.com/contribution


--
Rob Kochman
RV-10 Flying since March 2011
Woodinville, WA
http://kochman.net/N819K

[quote][b]


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mrobert569(at)hotmail.com
Guest





PostPosted: Tue Sep 13, 2011 9:54 am    Post subject: Overheating cylinder Reply with quote

If everything there is OK try checking the injectors.  Sometimes something will get into the fuel injectors that causes the spray pattern to go bad.
 
Mike Robertson

 
Date: Tue, 13 Sep 2011 08:37:34 -0700
Subject: Re: Re: Overheating cylinder
From: rv10rob(at)gmail.com
To: rv-list(at)matronics.com

Try re-crimping the connectors before swapping the sensors.

On Tue, Sep 13, 2011 at 8:02 AM, <mr.gsun(at)gmail.com (mr.gsun(at)gmail.com)> wrote:
Quote:
On a recent crosscountry flight at 8k and 2350 rpm, my IO360 started a wild fluxuation on #2 cht.   My Skyview showed rapid movement between 300 and 550 degrees then it went out of range and stayed that way until landing.   While taxiing all temps were normal and #2 egt stayed normal throughout the flight.   When I pulled the cowl nothing looked cooked and sensor wire looked normal.   Compression seemed normal when I pulled the prop through eight or ten times.   I will swap egt sensors 2&4 next flight.    Any other suggestions?
Greg
On Sep 12, 2011 5:33 AM, "Linn Walters" <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)> wrote:
Quote:
--> RV-List message posted by: Linn Walters <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)>

Email Les Staples at SkyTek. Les Staples <les(at)skytecair.com (les(at)skytecair.com)>
He's more than willing to help. Tell him I sent ya.
Linn Walters


On 9/11/2011 8:40 PM, Brian Huffaker wrote:
> --> RV-List message posted by: Brian Huffaker<bifft(at)xmission.com (bifft(at)xmission.com)>
> Got the exhaust system attached. It went together very easy, oneof the
> simplest parts of this project so far. Everything just fit (once I filed
> the gaskets a little bit). Definatly recommend the Vetterman exaust if
> anybody is wondering.
>
> Looking ahead to later steps, I'm going to need a flywheel and starter
> ring gear. Reading around, lycomings have either the 122 or 149 tooth
> gear, is there a way I can look at the starter I have and know which gear
> would fit? I can find lots of pages like this:
>
> http://www.skytecair.com/RingGearTech.htm
>
> explaining how to tell from the gear which it is, but nothing going the
> other way. It is a O-360A1D, so probably 149, but how can I know? Or
> should I just get one, then get a new starter to match? That page talks
> about the first 3 digits of the starter model number, which is Delco-Remy
> 1109519. Searching by that I find:
>
> http://www.texasairsalvage.com/main_view.php?editid1=20144
>
> Which says it is for a 122 tooth gear. Anybody know how to tell?
>
> Brian Huffaker, DSWL (bifft(at)xmission.com (bifft(at)xmission.com))
> RV-8A 80091 Hooking up engine.
> 1/4 Starduster II N23UT flying
="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List

://forums.matronics.com">http://forums.matronics.com
min.
=
Quote:




Quote:


t="_blank">http://www.matronics.com/Navigator?RV-List
ttp://forums.matronics.com
_blank">http://www.matronics.com/contribution


--
Rob Kochman
RV-10 Flying since March 2011
Woodinville, WA
http://kochman.net/N819K

[quote]

get=_blank>http://www.matronics.com/Navigator?RV-List
ttp://forums.matronics.com
=_blank>http://www.matronics.com/contribution

[b]


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mr.sun



Joined: 30 Jan 2007
Posts: 85

PostPosted: Tue Sep 13, 2011 10:22 am    Post subject: Overheating cylinder Reply with quote

Good thought,  thanks.   I will soak them in some Hoppe's #9.    Would a cylinder with a dirty injector really run that much hotter?   
Greg On Sep 13, 2011 10:58 AM, "Mike Robertson" <mrobert569(at)hotmail.com (mrobert569(at)hotmail.com)> wrote:>
Quote:
If everything there is OK try checking the injectors. Sometimes something will get into the fuel injectors that causes the spray pattern to go bad.
>

Quote:
Mike Robertson





Date: Tue, 13 Sep 2011 08:37:34 -0700
Subject: Re: RV-List: Re: Overheating cylinder
From: rv10rob(at)gmail.com (rv10rob(at)gmail.com)
> To: rv-list(at)matronics.com (rv-list(at)matronics.com)

Quote:

Try re-crimping the connectors before swapping the sensors.


On Tue, Sep 13, 2011 at 8:02 AM, <mr.gsun(at)gmail.com (mr.gsun(at)gmail.com)> wrote:
>

Quote:

On a recent crosscountry flight at 8k and 2350 rpm, my IO360 started a wild fluxuation on #2 cht. My Skyview showed rapid movement between 300 and 550 degrees then it went out of range and stayed that way until landing. While taxiing all temps were normal and #2 egt stayed normal throughout the flight. When I pulled the cowl nothing looked cooked and sensor wire looked normal. Compression seemed normal when I pulled the prop through eight or ten times. I will swap egt sensors 2&4 next flight. Any other suggestions?
> Greg

Quote:
On Sep 12, 2011 5:33 AM, "Linn Walters" <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)> wrote:
> --> RV-List message posted by: Linn Walters <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)>
>>

Quote:
> Email Les Staples at SkyTek. Les Staples <les(at)skytecair.com (les(at)skytecair.com)>
> He's more than willing to help. Tell him I sent ya.
> Linn Walters
>>

Quote:
>
> On 9/11/2011 8:40 PM, Brian Huffaker wrote:
>> --> RV-List message posted by: Brian Huffaker<bifft(at)xmission.com (bifft(at)xmission.com)>
>>
>>>

Quote:
>> Got the exhaust system attached. It went together very easy, oneof the
>> simplest parts of this project so far. Everything just fit (once I filed
>> the gaskets a little bit). Definatly recommend the Vetterman exaust if
>>> anybody is wondering.

Quote:
>>
>> Looking ahead to later steps, I'm going to need a flywheel and starter
>> ring gear. Reading around, lycomings have either the 122 or 149 tooth
>>> gear, is there a way I can look at the starter I have and know which gear

Quote:
>> would fit? I can find lots of pages like this:
>>
>> http://www.skytecair.com/RingGearTech.htm
>>>

Quote:
>> explaining how to tell from the gear which it is, but nothing going the
>> other way. It is a O-360A1D, so probably 149, but how can I know? Or
>> should I just get one, then get a new starter to match? That page talks
>>> about the first 3 digits of the starter model number, which is Delco-Remy

Quote:
>> 1109519. Searching by that I find:
>>
>> http://www.texasairsalvage.com/main_view.php?editid1=20144
>>>

Quote:
>> Which says it is for a 122 tooth gear. Anybody know how to tell?
>>
>> Brian Huffaker, DSWL (bifft(at)xmission.com (bifft(at)xmission.com))
>> RV-8A 80091 Hooking up engine.
>>> 1/4 Starduster II N23UT flying

Quote:
>>
>>
="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List
> ://forums.matronics.com">http://forums.matronics.com

Quote:
min.
=
>
>
>

>

Quote:
t="_blank">http://www.matronics.com/Navigator?RV-List
ttp://forums.matronics.com
_blank">http://www.matronics.com/contribution
>

Quote:


--

Rob Kochman
RV-10 Flying since March 2011
Woodinville, WA
http://kochman.net/N819K



>


[quote][b]


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Greg RV-7
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dmaib@me.com



Joined: 25 Apr 2006
Posts: 454
Location: New Smyrna Beach, Florida

PostPosted: Tue Sep 13, 2011 12:49 pm    Post subject: Re: Overheating cylinder Reply with quote

[quote="mr.sun"]Good thought,� thanks.�� I will soak them in some Hoppe's #9.��� Would a cylinder with a dirty injector really run that much hotter?���
Greg On Sep 13, 2011 10:58 AM, "Mike Robertson" <mrobert569> wrote:>
Quote:
If everything there is OK try checking the injectors. Sometimes something will get into the fuel injectors that causes the spray pattern to go bad.
>

Quote:
Mike Robertson

Yes it will. I have had this happen. My hangar neighbor recently had this happen in his RV-7 during Phase 1 testing.



Date: Tue, 13 Sep 2011 08:37:34 -0700
Subject: Re: RV-List: Re: Overheating cylinder
From: rv10rob(at)gmail.com (rv10rob(at)gmail.com)
> To: rv-list(at)matronics.com (rv-list(at)matronics.com)

Quote:

Try re-crimping the connectors before swapping the sensors.


On Tue, Sep 13, 2011 at 8:02 AM, <mr> wrote:
>

Quote:

On a recent crosscountry flight at 8k and 2350 rpm, my IO360 started a wild fluxuation on #2 cht. My Skyview showed rapid movement between 300 and 550 degrees then it went out of range and stayed that way until landing. While taxiing all temps were normal and #2 egt stayed normal throughout the flight. When I pulled the cowl nothing looked cooked and sensor wire looked normal. Compression seemed normal when I pulled the prop through eight or ten times. I will swap egt sensors 2&4 next flight. Any other suggestions?
> Greg

Quote:
On Sep 12, 2011 5:33 AM, "Linn Walters" <pitts_pilot> wrote:
> --> RV-List message posted by: Linn Walters <pitts_pilot>
>>

Quote:
> Email Les Staples at SkyTek. Les Staples <les>
> He's more than willing to help. Tell him I sent ya.
> Linn Walters
>>

Quote:
>
> On 9/11/2011 8:40 PM, Brian Huffaker wrote:
>> --> RV-List message posted by: Brian Huffaker<bifft>
>>
>>>

Quote:
>> Got the exhaust system attached. It went together very easy, oneof the
>> simplest parts of this project so far. Everything just fit (once I filed
>> the gaskets a little bit). Definatly recommend the Vetterman exaust if
>>> anybody is wondering.

Quote:
>>
>> Looking ahead to later steps, I'm going to need a flywheel and starter
>> ring gear. Reading around, lycomings have either the 122 or 149 tooth
>>> gear, is there a way I can look at the starter I have and know which gear

Quote:
>> would fit? I can find lots of pages like this:
>>
>> http://www.skytecair.com/RingGearTech.htm
>>>

Quote:
>> explaining how to tell from the gear which it is, but nothing going the
>> other way. It is a O-360A1D, so probably 149, but how can I know? Or
>> should I just get one, then get a new starter to match? That page talks
>>> about the first 3 digits of the starter model number, which is Delco-Remy

Quote:
>> 1109519. Searching by that I find:
>>
>> http://www.texasairsalvage.com/main_view.php?editid1=20144
>>>

Quote:
>> Which says it is for a 122 tooth gear. Anybody know how to tell?
>>
>> Brian Huffaker, DSWL (bifft(at)xmission.com (bifft(at)xmission.com))
>> RV-8A 80091 Hooking up engine.
>>> 1/4 Starduster II N23UT flying

Quote:
>>
>>
="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List
> ://forums.matronics.com">http://forums.matronics.com

Quote:
min.
=
>
>
>

>

Quote:
t="_blank">http://www.matronics.com/Navigator?RV-List
ttp://forums.matronics.com
_blank">http://www.matronics.com/contribution
>

Quote:


--

Rob Kochman
RV-10 Flying since March 2011
Woodinville, WA
http://kochman.net/N819K



>


Quote:
[b]


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Kellym



Joined: 10 Jan 2006
Posts: 1705
Location: Sun Lakes AZ

PostPosted: Tue Sep 13, 2011 2:09 pm    Post subject: Overheating cylinder Reply with quote

You won't have fluctuating values with a clogged injector. Only bad
probe wiring or a failing exhaust valve will cause rapid fluctation. In
the later case it will be a saw tooth pattern of maybe 50 degrees, and
your problem is far more likely to be a poor connection to the probe.

On 9/13/2011 12:19 PM, mr.gsun(at)gmail.com wrote:
Quote:

Good thought, thanks. I will soak them in some Hoppe's #9. Would
a cylinder with a dirty injector really run that much hotter?

Greg

On Sep 13, 2011 10:58 AM, "Mike Robertson" <mrobert569(at)hotmail.com
<mailto:mrobert569(at)hotmail.com>> wrote:
>
> If everything there is OK try checking the injectors. Sometimes
something will get into the fuel injectors that causes the spray
pattern to go bad.
>
> Mike Robertson
>
>
>
>
>
> Date: Tue, 13 Sep 2011 08:37:34 -0700
> Subject: Re: Re: Overheating cylinder
> From: rv10rob(at)gmail.com <mailto:rv10rob(at)gmail.com>
> To: rv-list(at)matronics.com <mailto:rv-list(at)matronics.com>
>
> Try re-crimping the connectors before swapping the sensors.
>
>
> On Tue, Sep 13, 2011 at 8:02 AM, <mr.gsun(at)gmail.com
<mailto:mr.gsun(at)gmail.com>> wrote:
>
>
> On a recent crosscountry flight at 8k and 2350 rpm, my IO360 started
a wild fluxuation on #2 cht. My Skyview showed rapid movement between
300 and 550 degrees then it went out of range and stayed that way
until landing. While taxiing all temps were normal and #2 egt stayed
normal throughout the flight. When I pulled the cowl nothing looked
cooked and sensor wire looked normal. Compression seemed normal when I
pulled the prop through eight or ten times. I will swap egt sensors
2&4 next flight. Any other suggestions?
> Greg
> On Sep 12, 2011 5:33 AM, "Linn Walters" <pitts_pilot(at)bellsouth.net
<mailto:pitts_pilot(at)bellsouth.net>> wrote:
>>
<pitts_pilot(at)bellsouth.net <mailto:pitts_pilot(at)bellsouth.net>>
>>
>> Email Les Staples at SkyTek. Les Staples <les(at)skytecair.com
<mailto:les(at)skytecair.com>>
>> He's more than willing to help. Tell him I sent ya.
>> Linn Walters
>>
>>
>> On 9/11/2011 8:40 PM, Brian Huffaker wrote:
>>>
<mailto:bifft(at)xmission.com>>
>>>
>>>
>>> Got the exhaust system attached. It went together very easy, oneof the
>>> simplest parts of this project so far. Everything just fit (once I
filed
>>> the gaskets a little bit). Definatly recommend the Vetterman exaust if
>>> anybody is wondering.
>>>
>>> Looking ahead to later steps, I'm going to need a flywheel and starter
>>> ring gear. Reading around, lycomings have either the 122 or 149 tooth
>>> gear, is there a way I can look at the starter I have and know
which gear
>>> would fit? I can find lots of pages like this:
>>>
>>> http://www.skytecair.com/RingGearTech.htm
>>>
>>> explaining how to tell from the gear which it is, but nothing
going the
>>> other way. It is a O-360A1D, so probably 149, but how can I know? Or
>>> should I just get one, then get a new starter to match? That page
talks
>>> about the first 3 digits of the starter model number, which is
Delco-Remy
>>> 1109519. Searching by that I find:
>>>
>>> http://www.texasairsalvage.com/main_view.php?editid1 144
>>>
>>> Which says it is for a 122 tooth gear. Anybody know how to tell?
>>>
>>> Brian Huffaker, DSWL (bifft(at)xmission.com <mailto:bifft(at)xmission.com>)
>>> RV-8A 80091 Hooking up engine.
>>> 1/4 Starduster II N23UT flying
>>>
>>>
>
="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List
> ://forums.matronics.com
<http://forums.matronics.com>">http://forums.matronics.com
> min.
> =
>>
>>
>>
>
>
> t="_blank">http://www.matronics.com/Navigator?RV-List
> ttp://forums.matronics.com <http://forums.matronics.com>
> _blank">http://www.matronics.com/contribution
>
>
>
> --
>
> Rob Kochman
> RV-10 Flying since March 2011
> Woodinville, WA
> http://kochman.net/N819K
>
>
>
>
*
*


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mr.sun



Joined: 30 Jan 2007
Posts: 85

PostPosted: Tue Sep 13, 2011 2:37 pm    Post subject: Overheating cylinder Reply with quote

Thanks.   Interesting that it cools down and becomes normal moments after landing.    But not on a long descent.   Airflow thru cowl affecting poor crimp connection.   Will recrimp wires and clean injectors this weelend.
Greg On Sep 13, 2011 3:15 PM, "Kelly McMullen" <kellym(at)aviating.com (kellym(at)aviating.com)> wrote:> --> RV-List message posted by: Kelly McMullen <kellym(at)aviating.com (kellym(at)aviating.com)>
>
Quote:
You won't have fluctuating values with a clogged injector. Only bad
probe wiring or a failing exhaust valve will cause rapid fluctation. In
the later case it will be a saw tooth pattern of maybe 50 degrees, and
> your problem is far more likely to be a poor connection to the probe.

Quote:

On 9/13/2011 12:19 PM, mr.gsun(at)gmail.com (mr.gsun(at)gmail.com) wrote:
>
> Good thought, thanks. I will soak them in some Hoppe's #9. Would
>> a cylinder with a dirty injector really run that much hotter?

Quote:
>
> Greg
>
> On Sep 13, 2011 10:58 AM, "Mike Robertson" <mrobert569(at)hotmail.com (mrobert569(at)hotmail.com)
>> <mailto:mrobert569(at)hotmail.com (mrobert569(at)hotmail.com)>> wrote:

Quote:
> >
> > If everything there is OK try checking the injectors. Sometimes
> something will get into the fuel injectors that causes the spray
>> pattern to go bad.

Quote:
> >
> > Mike Robertson
> >
> >
> >
> >
> >
> > Date: Tue, 13 Sep 2011 08:37:34 -0700
> > Subject: Re: Re: Overheating cylinder
>> > From: rv10rob(at)gmail.com (rv10rob(at)gmail.com) <mailto:rv10rob(at)gmail.com (rv10rob(at)gmail.com)>

Quote:
> > To: rv-list(at)matronics.com (rv-list(at)matronics.com) <mailto:rv-list(at)matronics.com (rv-list(at)matronics.com)>
>> >

Quote:
> > Try re-crimping the connectors before swapping the sensors.
> >
> >
> > On Tue, Sep 13, 2011 at 8:02 AM, <mr.gsun(at)gmail.com (mr.gsun(at)gmail.com)
>> <mailto:mr.gsun(at)gmail.com (mr.gsun(at)gmail.com)>> wrote:

Quote:
> >
> >
> > On a recent crosscountry flight at 8k and 2350 rpm, my IO360 started
> a wild fluxuation on #2 cht. My Skyview showed rapid movement between
>> 300 and 550 degrees then it went out of range and stayed that way

Quote:
> until landing. While taxiing all temps were normal and #2 egt stayed
> normal throughout the flight. When I pulled the cowl nothing looked
>> cooked and sensor wire looked normal. Compression seemed normal when I

Quote:
> pulled the prop through eight or ten times. I will swap egt sensors
> 2&4 next flight. Any other suggestions?
>> > Greg

Quote:
> > On Sep 12, 2011 5:33 AM, "Linn Walters" <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)
> <mailto:pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)>> wrote:
>> >> --> RV-List message posted by: Linn Walters

Quote:
> <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net) <mailto:pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)>>
>> >>

Quote:
> >> Email Les Staples at SkyTek. Les Staples <les(at)skytecair.com (les(at)skytecair.com)
> <mailto:les(at)skytecair.com (les(at)skytecair.com)>>
>> >> He's more than willing to help. Tell him I sent ya.

Quote:
> >> Linn Walters
> >>
> >>
> >> On 9/11/2011 8:40 PM, Brian Huffaker wrote:
> >>> --> RV-List message posted by: Brian Huffaker<bifft(at)xmission.com (bifft(at)xmission.com)
>> <mailto:bifft(at)xmission.com (bifft(at)xmission.com)>>

Quote:
> >>>
> >>>
> >>> Got the exhaust system attached. It went together very easy, oneof the
>> >>> simplest parts of this project so far. Everything just fit (once I

Quote:
> filed
> >>> the gaskets a little bit). Definatly recommend the Vetterman exaust if
> >>> anybody is wondering.
>> >>>

Quote:
> >>> Looking ahead to later steps, I'm going to need a flywheel and starter
> >>> ring gear. Reading around, lycomings have either the 122 or 149 tooth
> >>> gear, is there a way I can look at the starter I have and know
>> which gear

Quote:
> >>> would fit? I can find lots of pages like this:
> >>>
> >>> http://www.skytecair.com/RingGearTech.htm
>> >>>

Quote:
> >>> explaining how to tell from the gear which it is, but nothing
> going the
> >>> other way. It is a O-360A1D, so probably 149, but how can I know? Or
>> >>> should I just get one, then get a new starter to match? That page

Quote:
> talks
> >>> about the first 3 digits of the starter model number, which is
> Delco-Remy
>> >>> 1109519. Searching by that I find:

Quote:
> >>>
> >>> http://www.texasairsalvage.com/main_view.php?editid1=20144
>> >>>

Quote:
> >>> Which says it is for a 122 tooth gear. Anybody know how to tell?
> >>>
> >>> Brian Huffaker, DSWL (bifft(at)xmission.com (bifft(at)xmission.com) <mailto:bifft(at)xmission.com (bifft(at)xmission.com)>)
>> >>> RV-8A 80091 Hooking up engine.

Quote:
> >>> 1/4 Starduster II N23UT flying
> >>>
> >>>
> >
> ="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List
>> > ://forums.matronics.com

Quote:
> <http://forums.matronics.com>">http://forums.matronics.com
>> > min.

Quote:
> > =
> >>
> >>
> >>
> >
> >
> > t="_blank">http://www.matronics.com/Navigator?RV-List
>> > ttp://forums.matronics.com <http://forums.matronics.com>

Quote:
> > _blank">http://www.matronics.com/contribution
>> >

Quote:
> >
> >
> > --
> >
> > Rob Kochman
> > RV-10 Flying since March 2011
> > Woodinville, WA
> > http://kochman.net/N819K
>> >

Quote:
> >
> >
> >
&gtre, and much much more:
TRONICS WEB FORUMS -

=
nics.com/contribution">http://www.matronics.com/contribution
=============
Quote:




[quote][b]


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PostPosted: Tue Sep 13, 2011 3:23 pm    Post subject: Overheating cylinder Reply with quote

If it was an injector, wouldn't you be seeing high EGT, too?

On Tue, Sep 13, 2011 at 3:34 PM, <mr.gsun(at)gmail.com (mr.gsun(at)gmail.com)> wrote:
Quote:

Thanks.   Interesting that it cools down and becomes normal moments after landing.    But not on a long descent.   Airflow thru cowl affecting poor crimp connection.   Will recrimp wires and clean injectors this weelend.
Greg On Sep 13, 2011 3:15 PM, "Kelly McMullen" <kellym(at)aviating.com (kellym(at)aviating.com)> wrote:> --> RV-List message posted by: Kelly McMullen <kellym(at)aviating.com (kellym(at)aviating.com)>
>
Quote:
You won't have fluctuating values with a clogged injector. Only bad
probe wiring or a failing exhaust valve will cause rapid fluctation. In
the later case it will be a saw tooth pattern of maybe 50 degrees, and
> your problem is far more likely to be a poor connection to the probe.

Quote:

On 9/13/2011 12:19 PM, mr.gsun(at)gmail.com (mr.gsun(at)gmail.com) wrote:
>
> Good thought, thanks. I will soak them in some Hoppe's #9. Would
>> a cylinder with a dirty injector really run that much hotter?

Quote:
>
> Greg
>
> On Sep 13, 2011 10:58 AM, "Mike Robertson" <mrobert569(at)hotmail.com (mrobert569(at)hotmail.com)

>> <mailto:mrobert569(at)hotmail.com (mrobert569(at)hotmail.com)>> wrote:
Quote:
> >
> > If everything there is OK try checking the injectors. Sometimes
>> something will get into the fuel injectors that causes the spray

Quote:
> pattern to go bad.
> >
> > Mike Robertson
> >
> >
> >
> >
>> >

Quote:
> > Date: Tue, 13 Sep 2011 08:37:34 -0700
> > Subject: Re: Re: Overheating cylinder

Quote:
> > From: rv10rob(at)gmail.com (rv10rob(at)gmail.com) <mailto:rv10rob(at)gmail.com (rv10rob(at)gmail.com)>
>> > To: rv-list(at)matronics.com (rv-list(at)matronics.com) <mailto:rv-list(at)matronics.com (rv-list(at)matronics.com)>

Quote:
> >
> > Try re-crimping the connectors before swapping the sensors.
> >
> >
> > On Tue, Sep 13, 2011 at 8:02 AM, <mr.gsun(at)gmail.com (mr.gsun(at)gmail.com)

>> <mailto:mr.gsun(at)gmail.com (mr.gsun(at)gmail.com)>> wrote:
Quote:
> >
> >
> > On a recent crosscountry flight at 8k and 2350 rpm, my IO360 started
>> a wild fluxuation on #2 cht. My Skyview showed rapid movement between

Quote:
> 300 and 550 degrees then it went out of range and stayed that way
> until landing. While taxiing all temps were normal and #2 egt stayed
>> normal throughout the flight. When I pulled the cowl nothing looked

Quote:
> cooked and sensor wire looked normal. Compression seemed normal when I
> pulled the prop through eight or ten times. I will swap egt sensors
>> 2&4 next flight. Any other suggestions?

Quote:
> > Greg
> > On Sep 12, 2011 5:33 AM, "Linn Walters" <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)

>> <mailto:pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)>> wrote:
Quote:
> >> --> RV-List message posted by: Linn Walters

Quote:
> <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net) <mailto:pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)>>
> >>
> >> Email Les Staples at SkyTek. Les Staples <les(at)skytecair.com (les(at)skytecair.com)

Quote:
> <mailto:les(at)skytecair.com (les(at)skytecair.com)>>
> >> He's more than willing to help. Tell him I sent ya.
> >> Linn Walters
> >>
> >>
> >> On 9/11/2011 8:40 PM, Brian Huffaker wrote:
>> >>> --> RV-List message posted by: Brian Huffaker<bifft(at)xmission.com (bifft(at)xmission.com)


Quote:
> <mailto:bifft(at)xmission.com (bifft(at)xmission.com)>>
> >>>
> >>>
> >>> Got the exhaust system attached. It went together very easy, oneof the
> >>> simplest parts of this project so far. Everything just fit (once I
>> filed

Quote:
> >>> the gaskets a little bit). Definatly recommend the Vetterman exaust if
> >>> anybody is wondering.
> >>>
> >>> Looking ahead to later steps, I'm going to need a flywheel and starter
>> >>> ring gear. Reading around, lycomings have either the 122 or 149 tooth

Quote:
> >>> gear, is there a way I can look at the starter I have and know
> which gear
> >>> would fit? I can find lots of pages like this:
>> >>>

Quote:
> >>> http://www.skytecair.com/RingGearTech.htm
> >>>
> >>> explaining how to tell from the gear which it is, but nothing
>> going the

Quote:
> >>> other way. It is a O-360A1D, so probably 149, but how can I know? Or
> >>> should I just get one, then get a new starter to match? That page
> talks
>> >>> about the first 3 digits of the starter model number, which is

Quote:
> Delco-Remy
> >>> 1109519. Searching by that I find:
> >>>
> >>> http://www.texasairsalvage.com/main_view.php?editid1=20144
>> >>>

Quote:
> >>> Which says it is for a 122 tooth gear. Anybody know how to tell?
> >>>

Quote:
> >>> Brian Huffaker, DSWL (bifft(at)xmission.com (bifft(at)xmission.com) <mailto:bifft(at)xmission.com (bifft(at)xmission.com)>)
> >>> RV-8A 80091 Hooking up engine.
> >>> 1/4 Starduster II N23UT flying
> >>>
> >>>
> >
> ="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List
>> > ://forums.matronics.com


Quote:
> <http://forums.matronics.com>">http://forums.matronics.com
> > min.
> > =
> >>
> >>
> >>
> >
> >
> > t="_blank">http://www.matronics.com/Navigator?RV-List

Quote:
> > ttp://forums.matronics.com <http://forums.matronics.com>
> > _blank">http://www.matronics.com/contribution
> >
> >
> >
> > --
>> >

Quote:
> > Rob Kochman
> > RV-10 Flying since March 2011
> > Woodinville, WA
> > http://kochman.net/N819K
>> >

Quote:
> >
> >
> >

Quote:
&gtre, and much much more:
TRONICS WEB FORUMS -

=
nics.com/contribution">http://www.matronics.com/contribution
=============
Quote:





Quote:


t="_blank">http://www.matronics.com/Navigator?RV-List
ttp://forums.matronics.com
_blank">http://www.matronics.com/contribution




--
Rob Kochman
RV-10 Flying since March 2011
Woodinville, WA
http://kochman.net/N819K

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Paul Valovich



Joined: 11 Jan 2006
Posts: 75

PostPosted: Wed Sep 14, 2011 5:42 am    Post subject: Overheating cylinder Reply with quote

I had the same thing happen to me on 2 cylinders on 2 separate occasions during early phase 1 (new Aerosport IO-360). First time it was an obvious wiring issue – bad crimp that would intermittently make proper contact. The second time was also a wiring issue – but took a lot longer to discover. At first glance everything appeared ok – but more careful inspection revealed a loose wire.

In my case the temp variations were so rapid and extreme that I concluded the problem had to be electrical – not actual overheating. Sure got my attention, though.
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PostPosted: Wed Sep 14, 2011 2:50 pm    Post subject: Overheating cylinder Reply with quote

It is possible.  It happened to me, and after many injector cleanings and hunting we found it to be a bad flow divider. Not likely, but a possibility.  Electrical is more likely.
 
Mike Robertson
Date: Tue, 13 Sep 2011 11:19:27 -0700
Subject: RE: Re: Overheating cylinder
From: mr.gsun(at)gmail.com
To: rv-list(at)matronics.com

Good thought,  thanks.   I will soak them in some Hoppe's #9.    Would a cylinder with a dirty injector really run that much hotter?   
Greg
On Sep 13, 2011 10:58 AM, "Mike Robertson" <mrobert569(at)hotmail.com (mrobert569(at)hotmail.com)> wrote:
Quote:

If everything there is OK try checking the injectors. Sometimes something will get into the fuel injectors that causes the spray pattern to go bad.

Mike Robertson





Date: Tue, 13 Sep 2011 08:37:34 -0700
Subject: Re: Re: Overheating cylinder
From: rv10rob(at)gmail.com (rv10rob(at)gmail.com)
To: rv-list(at)matronics.com (rv-list(at)matronics.com)

Try re-crimping the connectors before swapping the sensors.


On Tue, Sep 13, 2011 at 8:02 AM, <mr.gsun(at)gmail.com (mr.gsun(at)gmail.com)> wrote:


On a recent crosscountry flight at 8k and 2350 rpm, my IO360 started a wild fluxuation on #2 cht. My Skyview showed rapid movement between 300 and 550 degrees then it went out of range and stayed that way until landing. While taxiing all temps were normal and #2 egt stayed normal throughout the flight. When I pulled the cowl nothing looked cooked and sensor wire looked normal. Compression seemed normal when I pulled the prop through eight or ten times. I will swap egt sensors 2&4 next flight. Any other suggestions?
Greg
On Sep 12, 2011 5:33 AM, "Linn Walters" <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)> wrote:
> --> RV-List message posted by: Linn Walters <pitts_pilot(at)bellsouth.net (pitts_pilot(at)bellsouth.net)>
>
> Email Les Staples at SkyTek. Les Staples <les(at)skytecair.com (les(at)skytecair.com)>
> He's more than willing to help. Tell him I sent ya.
> Linn Walters
>
>
> On 9/11/2011 8:40 PM, Brian Huffaker wrote:
>> --> RV-List message posted by: Brian Huffaker<bifft(at)xmission.com (bifft(at)xmission.com)>
>>
>>
>> Got the exhaust system attached. It went together very easy, oneof the
>> simplest parts of this project so far. Everything just fit (once I filed
>> the gaskets a little bit). Definatly recommend the Vetterman exaust if
>> anybody is wondering.
>>
>> Looking ahead to later steps, I'm going to need a flywheel and starter
>> ring gear. Reading around, lycomings have either the 122 or 149 tooth
>> gear, is there a way I can look at the starter I have and know which gear
>> would fit? I can find lots of pages like this:
>>
>> http://www.skytecair.com/RingGearTech.htm
>>
>> explaining how to tell from the gear which it is, but nothing going the
>> other way. It is a O-360A1D, so probably 149, but how can I know? Or
>> should I just get one, then get a new starter to match? That page talks
>> about the first 3 digits of the starter model number, which is Delco-Remy
>> 1109519. Searching by that I find:
>>
>> http://www.texasairsalvage.com/main_view.php?editid1=20144
>>
>> Which says it is for a 122 tooth gear. Anybody know how to tell?
>>
>> Brian Huffaker, DSWL (bifft(at)xmission.com (bifft(at)xmission.com))
>> RV-8A 80091 Hooking up engine.
>> 1/4 Starduster II N23UT flying
>>
>>
="http://www.matronics.com/Navigator?RV-List">http://www.matronics.com/Navigator?RV-List
://forums.matronics.com">http://forums.matronics.com
min.
=
>
>
>


t="_blank">http://www.matronics.com/Navigator?RV-List
ttp://forums.matronics.com
_blank">http://www.matronics.com/contribution



--

Rob Kochman
RV-10 Flying since March 2011
Woodinville, WA
http://kochman.net/N819K





[quote]

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ttp://forums.matronics.com
=_blank>http://www.matronics.com/contribution

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PostPosted: Wed Sep 14, 2011 2:57 pm    Post subject: Overheating cylinder Reply with quote

After I overhauled our engine, I had a cylinder reading 800+ degrees on my first flight. It was running way too well to be almost melted so I decided to ignore it, but also landed on my next circuit just to check it out. It turned out to be a loose connection at the probe.

Pax,

Ed Holyoke

On 9/14/2011 6:38 AM, Valovich, Paul wrote: [quote] <![endif]--> <![endif]-->
I had the same thing happen to me on 2 cylinders on 2 separate occasions during early phase 1 (new Aerosport IO-360). First time it was an obvious wiring issue – bad crimp that would intermittently make proper contact. The second time was also a wiring issue – but took a lot longer to discover. At first glance everything appeared ok – but more careful inspection revealed a loose wire.

In my case the temp variations were so rapid and extreme that I concluded the problem had to be electrical – not actual overheating. Sure got my attention, though.
Quote:

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