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Wiring connectors

 
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tonyrenshaw268(at)gmail.c
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PostPosted: Tue Nov 22, 2011 3:37 pm    Post subject: Wiring connectors Reply with quote

Giddy, I am in LA and figure I might as well give Aircraft Spruce some of my hard earned dollars. I am thinking of buying a 1000' spool of AWG 20 wire and am after advice whether the spade crimp styled connectors are ok for permanent conx? I am not good with electrons. They think like my wife, often changing their minds with unpredictable outcomes. I don't enjoy them, electrons. I can barely tolerate the wife either, but she does let me build my plane so I suppose I should cut her some slack. So, within the Spruce range as I am "Johnny on the spot", is there a simple type of connector such as AMP or is there a better type, dimple or no dimple etc? Any help would be appreciated.
P.S if anyone has anything bad to say about a SIRS Navigator Compass let me know as I am planning on getting one of those too.
Reg
Tony Renshaw
Sydney, though in LA.

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rob(at)hyperion-ef.com
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PostPosted: Tue Nov 22, 2011 4:26 pm    Post subject: Wiring connectors Reply with quote

If you were monitoring the AeroElectric-List you would have learned that
crimped Faston-type connections are the best way to go for permanent
air-tight connections for our airplanes. Forget solder and avoid those
screw terminal strips supplied by Europa.
Best regards,

Rob Housman
Irvine, California
Europa XS
Rotax 914
S/N A070
Airframe complete
Avionics soon

--


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rlborger(at)mac.com
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PostPosted: Tue Nov 22, 2011 4:33 pm    Post subject: Wiring connectors Reply with quote

Tony,

FWIW, I use crimp fast-on spade connectors as much as possible: switches, relays, etc. Crimp ring terminals for circuit breakers and when I have a switch with screw attachments. Crimp pins & sockets in D-Sub connectors. And soldering only when absolutely, positively necessary and there's no other alternative available.
Dimple fast-on spade connectors probably more secure.
Nothing negative (or positive) to say about the SIRS Navigator Compass, just make sure you confirm that you get one for the Southern Hemisphere.

Blue skies & tailwinds,
Bob Borger
Europa XS Tri, Rotax 914, Airmaster C/S Prop.
Little Toot Sport Biplane, Lycoming Thunderbolt AEIO-320 EXP
3705 Lynchburg Dr.
Corinth, TX 76208-5331
Cel: 817-992-1117
rlborger(at)mac.com (rlborger(at)mac.com)
On Nov 22, 2011, at 5:33 PM, Tony Renshaw wrote:
Quote:
--> Europa-List message posted by: Tony Renshaw <tonyrenshaw268(at)gmail.com (tonyrenshaw268(at)gmail.com)>

Giddy, I am in LA and figure I might as well give Aircraft Spruce some of my hard earned dollars. I am thinking of buying a 1000' spool of AWG 20 wire and am after advice whether the spade crimp styled connectors are ok for permanent conx? I am not good with electrons. They think like my wife, often changing their minds with unpredictable outcomes. I don't enjoy them, electrons. I can barely tolerate the wife either, but she does let me build my plane so I suppose I should cut her some slack. So, within the Spruce range as I am "Johnny on the spot", is there a simple type of connector such as AMP or is there a better type, dimple or no dimple etc? Any help would be appreciated.
P.S if anyone has anything bad to say about a SIRS Navigator Compass let me know as I am planning on getting one of those too.
Reg
Tony Renshaw
Sydney, though in LA.

Sent from my iPad


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pestar



Joined: 11 Apr 2007
Posts: 61
Location: Auckland, New Zealand

PostPosted: Tue Nov 22, 2011 10:53 pm    Post subject: Re: Wiring connectors Reply with quote

Tony

Used Spade connectors in MCR-4S, using proper crimping tool as recommended by Electric Bob. for 20 & 22 AWG just doubled up the wire to get a better grip where required.

Soldering only used where there was no alternative.

Cheers Peter


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Peter Armstrong
Auckland, New Zealand
DynAero MCR-4S (Do not shoot me Smile ).
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rampil



Joined: 04 May 2007
Posts: 870

PostPosted: Wed Nov 23, 2011 9:36 am    Post subject: Re: Wiring connectors Reply with quote

Crimping is the way to go for most of the power circuits in the Europa.

It is extremely important to purchase and use only Aviation grade
crimp, not the automotive grade commonly available locally.

The Aviation grade connectors, like "PIDG" are closed barrel with the
metal internal sleeve extending up the barrel to support the insulation.

In Auto grade connectors, the metal sleeve stops deep inside the barrel
and only grips the bare wire. These connectors fail with vibration.

The Europa needs some wire gauges other than 20ga. Again, choose
the right colored connector for the wire gauge. I bought ring crimp
connectors for up to 4-0 welding cable for the lines from my battery to
contactor to starter for example.

Cheers,

Ira


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budyerly(at)msn.com
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PostPosted: Wed Nov 23, 2011 6:06 pm    Post subject: Wiring connectors Reply with quote

<?xml:namespace prefix="v" /><?xml:namespace prefix="o" /><![endif]--> Tony,
Pidge connectors and the proper crimping tool is the way to go.
Bob Knuckles of Aeroelectric fame is a lover of spade connectors, I hate them as they tend to be very hard to disengage with fat fingers in a dark hole inside an airplane.
I prefer ring terminals which are terrible to get a screw driver on in the dark in a hole in a panel.

No matter what you decide, please buy a quality crimping tool for Pidge style connectors ( I spent $100 and mine is perfect, but not for a one time use) or better yet get a good crimping tool and practice.
I prefer AMP connectors, and the circular AMP or now Tyco Amp plastic circular connectors.
For a crimp tool the AMP pro crimper at A/C Spruce is very good and very expensive. Eclipse has a good crimper with various heads, but do some hand strengthening exercises to use it. Cost is about $40 and heads are also about $40 for Pidge, standard, Coax etc.

I suggest you look on line at Allied or Digikey for tools and Dsub connectors. Again, I have a pair of crimpers that I only use as I do not want to lose them. I can make 100 crimps and only have one bad one. (I test each one anyway) and have found the Eclipse Dsub pin crimper to be quite good, but watch your wire size. 20 Ga, through 18 Ga works well with the Eclipse, but you need a good AMP with the proper die to do the really small 24-26 wires, but you can make do with cheaper ones.

Enjoy your stay.
Regards,
Bud Yerly
Custom Flight Creations, Inc.
www.customflightcreations.com
(813) 653-4989

[quote] ---


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tonyrenshaw268(at)gmail.c
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PostPosted: Tue Dec 06, 2011 5:15 pm    Post subject: Wiring connectors Reply with quote

Hey Pete,
Copied your advice re wiring. Am going to get hold of Bobs book. As for that cover if I have not already commented, what a great photo to have. Did u come up with your. Colour scheme and is it painted, or decals??
Reg
Tony Renshaw
Sydney

On 23/11/2011, at 17:53, "pestar" <peter(at)reivernet.com> wrote:

Quote:


Tony

Used Spade connectors in MCR-4S, using proper crimping tool as recommended by Electric Bob. for 20 & 22 AWG just doubled up the wire to get a better grip where required.

Soldering only used where there was no alternative.

Cheers Peter

--------
Peter Armstrong
Auckland, New Zealand
DynAero MCR-4S (Do not shoot me Smile ).




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=358910#358910












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jimpuglise(at)comcast.net
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PostPosted: Tue Dec 06, 2011 6:59 pm    Post subject: Wiring connectors Reply with quote

Tony-

For several years, Matronics has given complimentary copies of some of the "Homebuilder's Help" CDs with your yearly membership. They have a CD on crimping that is good viewing if you are new to it. You should be able to Google them and find the CD on their site. I have several of them and they are a good starting point.

Jim Puglise
Europa XS, Jab powered



From: "Tony Renshaw" <tonyrenshaw268(at)gmail.com>
To: europa-list(at)matronics.com
Sent: Tuesday, December 6, 2011 8:11:55 PM
Subject: Re: Re: Wiring connectors

--> Europa-List message posted by: Tony Renshaw <tonyrenshaw268(at)gmail.com>

Hey Pete,
Copied your advice re wiring. Am going to get hold of Bobs book. As for that cover if I have not already commented, what a great photo to have. Did u come up with your. Colour scheme and is it painted, or decals??
Reg
Tony Renshaw
Sydney

On 23/11/2011, at 17:53, "pestar" <peter(at)reivernet.com> wrote:

Quote:
--> Europa-List message posted by: "pestar" <peter(at)reivernet.com>

Tony

Used Spade connectors in MCR-4S, using proper crimping tool as recommended by Electric Bob. for 20 & 22 AWG just doubled up the wire to get a better grip where required.

Soldering only used where there was no alternative.

Cheers Peter

--------
Peter Armstrong
Auckland, New Zealand
DynAero MCR-4S (Do not shoot me Smile ).




Read this topic online here:

http://forums.matronics.com/viewtopic.php?p=358910#358910











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