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Muffler removal

 
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MDKitfox(at)aol.com
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PostPosted: Wed Jan 18, 2012 9:10 am    Post subject: Muffler removal Reply with quote

Hi guys,

I'm trying to remove the muffler from a 912s to repair a crack. However, I can't get '$&(at) thing off. I've loosened the front exhaust pipes, banged, repeatedly cussed, and applied wd-40, Boeing spray lube, liquid wrench, and heat to all the so called slip joints. Nothing wants to come loose. Does anyone have a suggestion how to get this system apart?

Thanks,

Rick Weiss
Kitfox V, 912s, Port Orange, FL

Sent from my iPad


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lcfitt(at)sbcglobal.net
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PostPosted: Wed Jan 18, 2012 11:33 am    Post subject: Muffler removal Reply with quote

Rick,
This from another forum. I have no personal experience with it, but it
might be worth a try.

Mouse Oil is good at freeing seized exhaust pipes. I think it may be
available from Aircraft Spruce.

Lowell

--------------------------------------------------
From: "Weiss Richard" <MDKitfox(at)aol.com>
Sent: Wednesday, January 18, 2012 9:09 AM
To: "Kitfox List" <kitfox-list(at)matronics.com>
Subject: Muffler removal

Quote:


Hi guys,

I'm trying to remove the muffler from a 912s to repair a crack. However, I
can't get '$&(at) thing off. I've loosened the front exhaust pipes, banged,
repeatedly cussed, and applied wd-40, Boeing spray lube, liquid wrench,
and heat to all the so called slip joints. Nothing wants to come loose.
Does anyone have a suggestion how to get this system apart?

Thanks,

Rick Weiss
Kitfox V, 912s, Port Orange, FL

Sent from my iPad




- The Matronics Kitfox-List Email Forum -
 

Use the List Feature Navigator to browse the many List utilities available such as the Email Subscriptions page, Archive Search & Download, 7-Day Browse, Chat, FAQ, Photoshare, and much more:

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Pat Reilly



Joined: 06 Aug 2009
Posts: 345

PostPosted: Wed Jan 18, 2012 11:53 am    Post subject: Muffler removal Reply with quote

Rich, You must not be all that skilled at the cussing part. I can give you some lessons if you want. What about heat? Can you get a tourch on it without melting the engine?
 
Pat Reilly
mod 3 582 Rebuilt
Rockford, IL
On Wed, Jan 18, 2012 at 1:31 PM, Lowell Fitt <lcfitt(at)sbcglobal.net (lcfitt(at)sbcglobal.net)> wrote:
Quote:
--> Kitfox-List message posted by: "Lowell Fitt" <lcfitt(at)sbcglobal.net (lcfitt(at)sbcglobal.net)>

Rick,
This from another forum.  I have no personal experience with it, but it might be worth a try.

Mouse Oil is good at freeing seized exhaust pipes. I think it may be available from Aircraft Spruce.

Lowell

--------------------------------------------------
From: "Weiss Richard" <MDKitfox(at)aol.com (MDKitfox(at)aol.com)>
Sent: Wednesday, January 18, 2012 9:09 AM
To: "Kitfox List" <kitfox-list(at)matronics.com (kitfox-list(at)matronics.com)>
Subject: Muffler removal

Quote:
--> Kitfox-List message posted by: Weiss Richard <MDKitfox(at)aol.com (MDKitfox(at)aol.com)>

Hi guys,

I'm trying to remove the muffler from a 912s to repair a crack. However, I can't get '$&(at) thing off. I've loosened the front exhaust pipes, banged, repeatedly cussed, and applied wd-40, Boeing spray lube, liquid wrench, and heat to all the so called slip joints.   Nothing wants to come loose. Does anyone have a suggestion how to get this system apart?

Thanks,

Rick Weiss
Kitfox V, 912s, Port Orange, FL

Sent from my iPad





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--
Pat Reilly
Mod 3 582 Rebuild
Rockford,IL
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MDKitfox(at)aol.com
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PostPosted: Wed Jan 18, 2012 5:11 pm    Post subject: Muffler removal Reply with quote

Lowell, Patrick,

Thanks for the help. I found some mice, milked them (took a lot of mice and some tiny fingers), and liberally applied their milk to the fittings. I then beat the crap out of the exhaust stacks with something just short of a sledge hammer. Then beat the heck out of the muffler with some incredible force, it then slid gracefully off. The welding should be done tomorrow, then the fun of putting it together will begin.
Your advice was spot on, but I may take you up on the cussing lessons. I may need a refresher, probably because the plane has done so well in the past.

Rick Weiss
N39RW Series V Speedster, 912ULS
SkyStar S/N 1
Port Orange, FL


On Jan 18, 2012, at 2:31 PM, Lowell Fitt wrote:
[quote]--> Kitfox-List message posted by: "Lowell Fitt" <lcfitt(at)sbcglobal.net (lcfitt(at)sbcglobal.net)>

Rick,
This from another forum. I have no personal experience with it, but it might be worth a try.

Mouse Oil is good at freeing seized exhaust pipes. I think it may be available from Aircraft Spruce.

Lowell

--------------------------------------------------
From: "Weiss Richard" <MDKitfox(at)aol.com (MDKitfox(at)aol.com)>
Sent: Wednesday, January 18, 2012 9:09 AM
To: "Kitfox List" <kitfox-list(at)matronics.com (kitfox-list(at)matronics.com)>
Subject: Muffler removal

[quote]--> Kitfox-List message posted by: Weiss Richard <MDKitfox(at)aol.com (MDKitfox(at)aol.com)>

Hi guys,

I'm trying to remove the muffler from a 912s to repair a crack. However, I can't get '$&(at) thing off. I've loosened the front exhaust pipes, banged, repeatedly cussed, and applied wd-40, Boeing spray lube, liquid wrench, and heat to all the so called slip joints. Nothing wants to come loose. Does anyone have a suggestion how to get this system apart?

Thanks,

Rick Weiss
Kitfox V, 912s, Port Orange, FL

Sent from my iPad
http://www.matroni &n -   &nbs --> http://www.matronics.com/co=================


[b]


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clint_bazzill(at)hotmail.
Guest





PostPosted: Wed Jan 18, 2012 6:18 pm    Post subject: Muffler removal Reply with quote

Hi, 

I had a big problem when I changed out my 912Ul for a 912ULS in 1999.  I had 360 hours and had a difficult time getting the muffler apart.  I got it off the airplane but a couple of the headers were still stuck.  Had to use a welding torch heating it to red hot.  It took 2 of us to get it apart.  When I reassembled it used N1000 Copper_Graphite anti-seize Lubricant.  It comes apart very well.  The hardest part is getting the springs removed.
Clint 
From: MDKitfox(at)aol.com
Subject: Re: Muffler removal
Date: Wed, 18 Jan 2012 20:08:07 -0500
To: kitfox-list(at)matronics.com

Lowell, Patrick,

Thanks for the help.  I found some mice, milked them (took a lot of mice and some tiny fingers), and liberally applied their milk to the fittings.  I then beat the crap out of the exhaust stacks with something just short of a sledge hammer.  Then beat the heck out of the muffler with some incredible force, it then slid gracefully off.  The welding should be done tomorrow, then the fun of putting it together will begin.
Your advice was spot on, but I may take you up on the cussing lessons.  I may need a refresher, probably because the plane has done so well in the past.

Rick Weiss
N39RW Series V Speedster, 912ULS
SkyStar S/N 1
Port Orange, FL


On Jan 18, 2012, at 2:31 PM, Lowell Fitt wrote:
Quote:
--> Kitfox-List message posted by: "Lowell Fitt" <lcfitt(at)sbcglobal.net (lcfitt(at)sbcglobal.net)>

Rick,
This from another forum.  I have no personal experience with it, but it might be worth a try.

Mouse Oil is good at freeing seized exhaust pipes. I think it may be available from Aircraft Spruce.

Lowell

--------------------------------------------------
From: "Weiss Richard" <MDKitfox(at)aol.com (MDKitfox(at)aol.com)>
Sent: Wednesday, January 18, 2012 9:09 AM
To: "Kitfox List" <kitfox-list(at)matronics.com (kitfox-list(at)matronics.com)>
Subject: Muffler removal

Quote:
--> Kitfox-List message posted by: Weiss Richard <MDKitfox(at)aol.com (MDKitfox(at)aol.com)>

Hi guys,

I'm trying to remove the muffler from a 912s to repair a crack. However, I can't get '$&(at) thing off. I've loosened the front exhaust pipes, banged, repeatedly cussed, and applied wd-40, Boeing spray lube, liquid wrench, and heat to all the so called slip joints.   Nothing wants to come loose. Does anyone have a suggestion how to get this system apart?

Thanks,

Rick Weiss
Kitfox V, 912s, Port Orange, FL

Sent from my iPad
http://www.matroni            &n            -                         &nbs  --> http://www.matronics.com/co=================



[quote]

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